ignition CHRYSLER VOYAGER 2004 Service Manual

HOOD AJAR SWITCH (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 G70 22VT/LB HOOD AJAR SWITCH SENSE
2 Z470 22BK/LB GROUND
IDLE AIR CONTROL MOTOR (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K61 18VT/GY IAC MOTOR CONTROL
2 K961 18BR/VT IAC RETURN
IGNITION COIL (2.4L) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K17 18DB/TN COIL CONTROL NO. 2
2 K342 16BR/WT ASD RELAY OUTPUT
3 K19 18DB/DG COIL CONTROL NO. 1
IGNITION COIL (3.3L/3.8L) - DK. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 K18 16BR/OR COIL CONTROL NO. 3
2 K342 16BR/WT ASD RELAY OUTPUT
3 K19 16DB/DG COIL CONTROL NO. 1
4 K17 16DB/TN COIL CONTROL NO. 2
IGNITION SWITCH - BLACK 5 WAY
CAV CIRCUIT FUNCTION
1 G900 20VT/DB IGNITION SWITCH SENSE RETURN
2 G20 20VT/BR IGNITION SWITCH SENSE
3 F20 20PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 F20 20PK/WT (LHD) FUSED IGNITION SWITCH OUTPUT (RUN-START)
4 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
5 A106 20LB/RD FUSED B(+)
8W - 80 - 80 8W-80 CONNECTOR PIN-OUTSRS

INSTRUMENT PANEL SWITCH BANK (HEATED SEATS) - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 P8 20LG/WT (LHD EXCEPT EXPORT) PASSENGER HEATED SEAT SWITCH MUX
3 P8 22LG/WT (LHD EXPORT) PASSENGER HEATED SEAT SWITCH MUX
3 P7 20LG/DG (RHD) DRIVER HEATED SEAT SWITCH MUX
4 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
5 P7 20LG/DG (LHD) DRIVER HEATED SEAT SWITCH MUX
5 P8 22LG/WT (RHD) PASSENGER HEATED SEAT SWITCH MUX
6- -
7- -
8 L91 22WT/DB (LHD) HAZARD SWITCH SENSE
8 L91 20WT/DB (RHD) HAZARD SWITCH SENSE
9 W26 22BR/DB REAR WIPER SWITCH MUX
10 Z406 20BK/BR GROUND
11 G926 22VT/WT REAR WIPER SWITCH MUX RETURN
12 E14 20OR/TN PANEL LAMPS DRIVER
13 - -
INTEGRATED POWER MODULE C1 - 20 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 L43 18WT/DB LEFT LOW BEAM DRIVER
5 Z344 16BK/TN GROUND
6 L34 16WT/GY RIGHT HIGH BEAM DRIVER
7 W1 18BR/TN WASHER FLUID LEVEL SWITCH SENSE
8 L33 18WT/LG LEFT HIGH BEAM DRIVER
9 G31 18VT/LG (DIESEL) AMBIENT TEMPERATURE SENSOR SIGNAL
10 L44 16WT/TN RIGHT LOW BEAM DRIVER
11 - -
12 - -
13 Z343 18BK/LG GROUND
14 - -
15 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
16 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
17 - -
18 G931 18VT/BR (DIESEL) AMBIENT TEMPERATURE SENSOR RETURN
19 W20 18BR/YL REAR WASHER PUMP MOTOR CONTROL
20 W10 18BR FRONT WASHER PUMP MOTOR CONTROL
8W - 80 - 82 8W-80 CONNECTOR PIN-OUTSRS

INTEGRATED POWER MODULE C2 - GREEN/BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 N173 18DB/VT (GAS) RAD FAN RELAY CONTROL
2 V53 12BR/OR (EXPORT) HEADLAMP WASHER RELAY OUTPUT
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L13 18WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 X2 18DG/OR HORN RELAY OUTPUT
6 L90 18WT/OR (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
7 L61 18WT/LB LEFT FRONT TURN SIGNAL DRIVER
8- -
9 A112 12OR/RD FUSED B(+)
10 L89 18WT/YL (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
INTEGRATED POWER MODULE C3 - 20 WAY
CAV CIRCUIT FUNCTION
1 Z115 18BK/OR (2.4L EATX) GROUND
1 Z115 20BK/OR (3.3L/3.8L) GROUND
1 N21 20DB/TN (DIESEL) LIFT PUMP RELAY CONTROL
2 F1 18PK/WT (GAS EATX) FCM OUTPUT (UNLOCK-RUN-START)
3 T751 20YL (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
3 T751 18YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT (MTX) TRS REVERSE SENSE
5 N2 18DB/YL (DIESEL) LIFT PUMP RELAY OUTPUT
5 T16 18YL/OR (GAS EATX) TRANSMISSION CONTROL RELAY OUTPUT
6 F202 20PK/GY (DIESEL) FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 T15 18YL/BR (GAS EATX) TRANSMISSION CONTROL RELAY CONTROL
7 C3 20DB/YL A/C CLUTCH RELAY OUTPUT
8 Z114 18BK/LG (DIESEL) GROUND
8 K31 18BR (GAS) FUEL PUMP RELAY CONTROL
9 C13 20LB/OR (DIESEL) A/C COMPRESSOR CLUTCH RELAY CONTROL
9 C13 18LB/OR (GAS) A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR (DIESEL) FUSED B(+)
11 C41 20LB/DG (DIESEL) CABIN HEATER ASSIST CONTROL
12 - -
13 D25 20WT/VT (DIESEL) PCI BUS
13 D25 18WT/VT (GAS) PCI BUS
14 T752 20DG/OR (DIESEL) STARTER MOTOR RELAY CONTROL
14 T752 18DG/OR (GAS) STARTER RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 20BR/WT (DIESEL) ECM/PCM RELAY CONTROL
16 K51 18BR/WT (GAS) ASD RELAY CONTROL
17 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 K173 18BR/VT (GAS) RAD FAN RELAY CONTROL
19 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
19 F202 20PK/GY (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-START)
20 A109 18OR/RD (GAS) FUSED B(+)
RS8W-80 CONNECTOR PIN-OUTS8W-80-83

INTEGRATED POWER MODULE C4 - BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 Z127 12BK (ASSY. PLANT EVAC &
FILL)GROUND
2 T750 12YL/GY STARTER MOTOR RELAY OUTPUT
3 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
3 K342 16BR/WT (GAS) ASD RELAY OUTPUT
4 F500 16DG/PK (ASSY. PLANT EVAC &
FILL)FUSED IGNITION SWITCH OUTPUT (RUN)
5- -
6 D25 18WT/VT (ABS) PCI BUS
7 A107 12TN/RD (ABS) FUSED B(+)
8 A111 12DG/RD (ABS) FUSED B(+)
9- -
10 - -
INTEGRATED POWER MODULE C5 - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A1 4RD B(+)
2- -
3- -
4- -
INTEGRATED POWER MODULE C6 - NATURAL 10 WAY
CAV CIRCUIT FUNCTION
1 A101 12VT/RD FUSED B(+)
2 Z117 16BK/WT GROUND
3 Z118 16BK/WT (LWB/EXPORT) GROUND
3 Z118 16BK/YL (SWB/EXCEPT EXPORT) GROUND
4 A110 12OR/RD (POWER SEAT) FUSED B(+)
5- -
6- -
7 C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
8 F307 18LB/PK (ACCESSORY RELAY
POSITION)FUSED ACCESSORY RELAY OUTPUT
8 F307 18LB/PK (BATTERY POSITION) FUSED B(+)
9 A113 12WT/RD (POWER SLIDING
DOOR)FUSED B(+)
10 - -
8W - 80 - 84 8W-80 CONNECTOR PIN-OUTSRS

INTEGRATED POWER MODULE C7 - 20 WAY
CAV CIRCUIT FUNCTION
1 C16 20DB/GY FUSED DEFOGGER RELAY OUTPUT
2 T141 20YL/OR (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
2 T751 20YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
3 D25 20WT/VT PCI BUS
4 L13 20WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 K32 18DB/YL BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
6- -
7 W7 20BR/GY WIPER PARK SWITCH SENSE
8 B20 20DG/OR BRAKE FLUID LEVEL SWITCH SENSE
9 F201 20PK/OR ORC RUN-START DRIVER
10 - -
11 A106 20LB/RD FUSED B(+)
12 P201 20LG/DB (EXCEPT EXPORT/EX-
CEPT MEMORY)ADJUSTABLE PEDALS RELAY CONTROL
13 F2 18PK/YL FCM OUTPUT (UNLOCK-RUN-START)
14 - -
15 A114 16GY/RD FUSED B(+) (I.O.D.)
16 D123 20WT/BR FLASH PROGRAM ENABLE
17 L50 18WT/TN (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
17 L50 18WT/TN (GAS) BRAKE LAMP SWITCH OUTPUT
18 X13 16DG/GY (HIGHLINE) NAME BRAND SPEAKER RELAY OUTPUT
19 X3 20DG/VT HORN SWITCH SENSE
20 F100 18PK/VT ORC RUN ONLY DRIVER
INTEGRATED POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 14BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED OUT-
PUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD (EXCEPT EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 14BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED OUT-
PUT
7 C51 12LB/BR (3 ZONE HVAC) FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W-80-85

INTEGRATED POWER MODULE C9 - BLACK 10 WAY
CAV CIRCUIT FUNCTION
1 A102 12WT/RD FUSED B(+)
2 F20 18PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 C15 12DB/WT FUSED DEFOGGER RELAY OUTPUT
4 A105 18DB/RD FUSED B(+)
5 L61 20WT/LB LEFT FRONT TURN SIGNAL DIVER
6 A701 18BR/RD FUSED B(+) (HAZARD)
6 A701 16BR/RD FUSED B(+) (HAZARD)
7 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
8 F30 12PK/YL (POWER WINDOWS) FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
9 A115 12YL/RD FUSED B(+)
10 F302 18GY/PK FUSED ACCESSORY RELAY OUTPUT
KNOCK SENSOR (2.4L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K42 18DB/YL KS SIGNAL
2 K942 18BR/LG KS RETURN
KNOCK SENSOR (3.3L/3.8L ABS EXCEPT EXPORT) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 K42 18DB/YL KS SIGNAL
2 K900 18DB/DG SENSOR GROUND
LEFT B-PILLAR SWITCH (POWER SLIDING DOOR) - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z61 22BK/DG GROUND
2- -
3 G41 22VT/DG LEFT SLIDING DOOR PILLAR SWITCH MUX
8W - 80 - 86 8W-80 CONNECTOR PIN-OUTSRS

NATURAL VACUUM LEAK DETECTION ASSEMBLY (EXCEPT EXPORT) - LT. GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z166 18BK/WT GROUND
2 K107 18VT/WT NVLD SWITCH SIGNAL
3 K106 18VT/LB NVLD SOL CONTROL
OUTPUT SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 T13 18DG/VT SPEED SENSOR GROUND
2 T14 18DG/BR OUTPUT SPEED SENSOR SIGNAL
OVERHEAD CONSOLE (EXCEPT BASE) - BLACK 12 WAY
CAV CIRCUIT FUNCTION
1 G23 22VT/DB SLIDING DOORS OVERHEAD SWITCH MUX
2 G25 22VT/TN LIFTGATE SWITCH MUX
3 D25 20WT/VT PCI BUS
4 Z113 20BK/DB GROUND
5 A114 20GY/RD FUSED B(+) (I.O.D.)
6 F503 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
7 Z13 20BK/WT GROUND
8 E15 20OR/DB ASH/RECEIVER LAMP FEED
9- -
10 - -
11 L24 20BK/GY (EXCEPT EXPORT/PRE-
MIUM/LUXURY)AUTOMATIC HEADLAMP SWITCH SENSOR
12 L1 20BK/WT (PREMIUM/LUXURY) BACK-UP LAMP FEED
OXYGEN SENSOR 1/1 UPSTREAM (GAS)-4WAY
CAV CIRCUIT FUNCTION
1 Z42 18BK/LG GROUND
2 K99 18BR/LG O2 1/1 HEATER CONTROL
3 K902 18BR/DG O2 RETURN (UP)
4 K41 18DB/LB O2 1/1 SIGNAL
8W - 80 - 102 8W-80 CONNECTOR PIN-OUTSRS

PASSENGER FOLDING MIRROR RELAY (EXPORT) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 A108 20LG/RD FUSED B(+)
5 P164 18LG/DB PASSENGER FOLDING MIRROR RELAY INPUT
6 P162 18LG/DG PASSENGER FOLDING MIRROR RELAY CONTROL
7- -
8 P160 18TN/LG PASSENGER FOLDING MIRROR RELAY OUTPUT
9- -
PASSENGER HEATED SEAT BACK - GREEN 2 WAY
CAV CIRCUIT FUNCTION
A S1 18WT (LHD) SEAT BACK HEATER B(+) DRIVER
A S2 18GY (RHD) SEAT BACK HEATER GROUND
B S2 18GY (LHD) SEAT BACK HEATER GROUND
B S1 18WT (RHD) SEAT BACK HEATER B(+) DRIVER
PASSENGER HEATED SEAT CUSHION - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 P87 16LG/OR SEAT TEMP SENSOR INPUT
2 P89 20LG/BR SEAT SENSOR 5 VOLT SUPPLY
3 Z848 18BK/OR GROUND
4 P88 16LG/LB SEAT CUSHION HEATER B(+) DRIVER
PASSENGER HEATED SEAT MODULE C1 - GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z848 18BK/OR GROUND
2 P8 20LG/WT PASSENGER HEATED SEAT SWITCH MUX
3 F503 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
4 A210 14OR/RD FUSED B(+)
8W - 80 - 104 8W-80 CONNECTOR PIN-OUTSRS

POWER MIRROR SWITCH - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 P70 20TN/LB RIGHT MIRROR COMMON DRIVER (RIGHT/DOWN)
1 P70 20TN/LB (MEMORY) RIGHT MIRROR COMMON DRIVER (RIGHT/DOWN)
2- -
3- -
4- -
5- -
6 P73 20TN/YL LEFT MIRROR COMMON DRIVER (RIGHT/DOWN)
6 P73 20TN/YL (MEMORY) LEFT MIRROR COMMON DRIVER (RIGHT/DOWN)
7 P75 20TN/LG LEFT MIRROR LEFT DRIVER
7 P75 20TN/LG (MEMORY) LEFT MIRROR LEFT DRIVER
8 P74 20TN/DB RIGHT MIRROR LEFT DRIVER
8 P74 20TN/DB (MEMORY) RIGHT MIRROR LEFT DRIVER
9 A108 20LG/RD FUSED B(+)
10 - -
11 Z408 18BK/LG GROUND
12 P71 20TN/DG LEFT MIRROR UP DRIVER
12 P71 20TN/DG (MEMORY) LEFT MIRROR UP DRIVER
13 P72 20TN/GY RIGHT MIRROR UP DRIVER
13 P72 20TN/GY (MEMORY) RIGHT MIRROR UP DRIVER
POWER OUTLET (EXCEPT LOWLINE) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 A105 16DB/RD FUSED B(+)
2- -
3 Z738 16BK/WT GROUND
POWER SEAT CIRCUIT BREAKER (30A) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 A110 12OR/RD FUSED B(+)
2 A210 14OR/RD FUSED SEAT SWITCH DRIVER
2 A210 14OR/RD FUSED SEAT SWITCH DRIVER
POWER WINDOW CIRCUIT BREAKER (25A) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 F30 12PK/YL FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
2 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 109

POWER WINDOW SWITCH (LHD LOWLINE) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Z421 12BK/BR GROUND
3 Z421 12BK/BR GROUND
4- -
5 Q26 12OR/GY MASTER WINDOW SWITCH PASSENGER (DOWN)
6 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
7 Z421 20BK/BR GROUND
8 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER (UP)
POWERTRAIN CONTROL MODULE C1 - BLACK 38 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4- -
5- -
6- -
7- -
8- -
9 Z130 18BK/BR GROUND
10 - -
11 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
12 F1 18PK/WT (EATX) FCM OUTPUT (UNLOCK-RUN-START)
13 N7 18DB/OR (MTX) VEHICLE SPEED SIGNAL
14 - -
15 - -
16 - -
17 - -
18 Z131 18BK/DG GROUND
19 - -
20 G6 16VT/GY OIL PRESSURE SIGNAL
21 - -
22 G31 18VT/LG AAT SIGNAL
23 - -
24 - -
25 D20 20WT/LG SCI RECEIVE (PCM)
26 D123 20WT/BR (2.4L EATX) FLASH PROGRAM ENABLE
26 D123 20WT/OR (3.3L/3.8L) FLASH PROGRAM ENABLE
27 - -
28 - -
29 A109 18OR/RD FUSED B(+)
30 T751 18YL FUSED IGNITION SWITCH OUTPUT (START)
31 K141 18DB/YL O2 1/2 SIGNAL
32 K904 18DB/DG (2.4L) O2 RETURN (DOWN)
32 K904 18BR/DG (3.3L/3.8L) O2 RETURN (DOWN)
33 - -
34 - -
35 - -
36 D21 20WT/DG (2.4L) SCI TRANSMIT (PCM)
36 D21 20WT/BR (3.3L/3.8L) SCI TRANSMIT (PCM)
37 D15 18DG/YL (EATX) SCI TRANSMIT (TCM)
38 D25 18WT/VT PCI BUS
8W - 80 - 110 8W-80 CONNECTOR PIN-OUTSRS