engine CHRYSLER VOYAGER 2004 Service Manual

8W-42 AIR CONDITIONING-HEATER
Component Page
A/C Compressor Clutch............ 8W-42-16, 19
A/C Compressor Clutch Relay....... 8W-42-16, 19
A/C Pressure Sensor.............. 8W-42-16, 19
A/C-Heater Control....... 8W-42-2, 3, 4, 5, 6, 7, 9
ATC Remote Sensor................. 8W-42-13
Auto Temp Control.... 8W-42-10, 11, 12, 13, 14, 15
Battery........................... 8W-42-17
Blower Motor Resistor.............. 8W-42-2, 3
Body Control Module.......... 8W-42-6, 9, 11, 15
Driver Blend Door Actuator......... 8W-42-7, 12
Ecm/Pcm Relay..................... 8W-42-17
Engine Control Module............ 8W-42-16, 17
Evaporator Temperature Sensor...... 8W-42-7, 12
Front Blower Module................ 8W-42-13
Front Blower Motor............. 8W-42-2, 3, 13
Front Blower Motor Relay........ 8W-42-2, 3, 13
Front Control Module....... 8W-42-2, 3, 8, 13, 14
Fuse 10....................... 8W-42-2, 3, 13
Fuse 12......................... 8W-42-8, 14
Fuse 14........................... 8W-42-10
Fuse 16........................... 8W-42-17
Fuse 18........................ 8W-42-16, 19
Fuse 27........................ 8W-42-18, 20
Fuselink.......................... 8W-42-17
G101............................. 8W-42-19
G102.......................... 8W-42-18, 20
G103............................. 8W-42-16Component Page
G200........... 8W-42-2, 3, 4, 5, 6, 8, 10, 11, 13
G300........................... 8W-42-9, 15
G302............................. 8W-42-14
Integrated Power Module.... 8W-42-2, 3, 8, 10, 13,
14, 16, 17, 18, 19, 20
Mode Door Actuator............... 8W-42-7, 12
Passenger Blend Door Actuator...... 8W-42-7, 12
Powertrain Control Module......... 8W-42-19, 20
Radiator Fan No. 1............ 8W-42-17, 18, 20
Radiator Fan No. 2............... 8W-42-18, 20
Radiator Fan Relay................. 8W-42-20
Radiator Fan Relay No. 1.......... 8W-42-17, 18
Radiator Fan Relay No. 2............. 8W-42-18
Radiator Fan Relay No. 3............. 8W-42-18
Rear A/C-Heater Unit............... 8W-42-8, 9
Rear Auto Temp Control Switch........ 8W-42-15
Rear Blower Front Control Switch....... 8W-42-8
Rear Blower Motor.................. 8W-42-14
Rear Blower Motor Power Module...... 8W-42-14
Rear Blower Motor Relay........... 8W-42-8, 14
Rear Blower Rear Control Switch...... 8W-42-8, 9
Rear Mode Motor................... 8W-42-14
Rear Temperature Motor............. 8W-42-14
Rear Wiper/Washer Indicator........... 8W-42-4
Rear Wiper/Washer Switch............. 8W-42-4
Recirculation Door Actuator......... 8W-42-7, 12
RS8W-42 AIR CONDITIONING-HEATER8W-42-1

Component Page
C310 (Front Console)................ 8W-80-42
C310 (Front Console)................ 8W-80-42
C311 (3 Zone HVAC)................. 8W-80-42
C311 (3 Zone HVAC)................. 8W-80-43
C312............................. 8W-80-43
C312............................. 8W-80-44
C313 (Rear Console)................. 8W-80-44
C313 (Rear Console)................. 8W-80-44
C314............................. 8W-80-45
C314............................. 8W-80-45
C315 (Power Liftgate)................ 8W-80-46
C315 (Power Liftgate)................ 8W-80-46
C316 (Power Sliding Door)............ 8W-80-46
C316 (Power Sliding Door)............ 8W-80-47
C317 (Power Sliding Door)............ 8W-80-47
C317 (Power Sliding Door)............ 8W-80-47
C318 (Trailer Tow).................. 8W-80-48
C318 (Trailer Tow).................. 8W-80-48
C319 (Trailer Tow).................. 8W-80-48
C319 (Trailer Tow).................. 8W-80-48
C320............................. 8W-80-49
C320............................. 8W-80-49
C321............................. 8W-80-49
C321............................. 8W-80-49
C322 (Memory)..................... 8W-80-49
C322 (Memory)..................... 8W-80-50
C324 (Manual Sliding Door)........... 8W-80-50
C324 (Manual Sliding Door)........... 8W-80-51
C325 (Manual Sliding Door)........... 8W-80-51
C325 (Manual Sliding Door)........... 8W-80-51
C326............................. 8W-80-51
C326............................. 8W-80-52
C327............................. 8W-80-52
C327............................. 8W-80-52
C328 (Sunroof)..................... 8W-80-52
C328 (Sunroof)..................... 8W-80-52
C329 (Diesel)...................... 8W-80-53
C329 (Diesel)...................... 8W-80-53
C330 (Diesel)...................... 8W-80-53
C330 (Diesel)...................... 8W-80-53
C331 (Diesel)...................... 8W-80-54
C331 (Diesel)...................... 8W-80-54
C332 (3 Zone ATC).................. 8W-80-54
C332 (3 Zone ATC).................. 8W-80-54
C333 (Except Export)................ 8W-80-55
C333 (Except Export)................ 8W-80-55
Cabin Heater Assist C1 (Diesel)........ 8W-80-55
Cabin Heater Assist C2 (Diesel)........ 8W-80-55
Camshaft Position Sensor (Diesel)...... 8W-80-56
Camshaft Position Sensor (Gas)........ 8W-80-56
CD Changer....................... 8W-80-56
Center High Mounted Stop Lamp....... 8W-80-56
Clockspring C1..................... 8W-80-57
Clockspring C2..................... 8W-80-57Component Page
Clockspring C3..................... 8W-80-57
Clockspring C4..................... 8W-80-57
Clutch Pedal Interlock Switch (MTX).... 8W-80-57
Clutch Pedal Upstop Switch (Diesel).... 8W-80-58
Controller Antilock Brake............. 8W-80-58
Crank Case Ventilation Heater (Diesel) . . 8W-80-59
Crankshaft Position Sensor (Diesel)..... 8W-80-59
Crankshaft Position Sensor (Gas)....... 8W-80-59
Data Link Connector................ 8W-80-59
Dosing Pump (Diesel)................ 8W-80-60
Driver Airbag Squib 1................ 8W-80-60
Driver Airbag Squib 2................ 8W-80-60
Driver Blend Door Actuator........... 8W-80-60
Driver Door Courtesy Lamp........... 8W-80-61
Driver Door Lock Switch............. 8W-80-61
Driver Heated Seat Back............. 8W-80-61
Driver Heated Seat Cushion........... 8W-80-61
Driver Heated Seat Module C1......... 8W-80-61
Driver Heated Seat Module C2......... 8W-80-62
Driver Heated Seat Module C3......... 8W-80-62
Driver Power Seat Front Riser Motor.... 8W-80-62
Driver Power Seat Front Riser Position
Sensor......................... 8W-80-62
Driver Power Seat Horizontal Motor.... 8W-80-63
Driver Power Seat Horizontal Position
Sensor......................... 8W-80-63
Driver Power Seat Rear Riser Motor.... 8W-80-63
Driver Power Seat Rear Riser Position
Sensor......................... 8W-80-63
Driver Power Seat Recliner Motor...... 8W-80-63
Driver Power Seat Recliner Position
Sensor......................... 8W-80-64
Driver Power Seat Switch............ 8W-80-64
Driver Power Window Motor.......... 8W-80-64
Driver Power Window Switch (LHD Except
Lowline)........................ 8W-80-65
Driver Power Window Switch (LHD
Lowline)........................ 8W-80-65
Driver Power Window Switch (RHD).... 8W-80-65
Driver Seat Belt Switch.............. 8W-80-66
Driver Seat Belt Tensioner............ 8W-80-66
DVD Screen....................... 8W-80-66
DVD/CD Changer C1................ 8W-80-66
DVD/CD Changer C2................ 8W-80-67
DVD/CD Changer C3................ 8W-80-67
EGR Solenoid (3.3L)................. 8W-80-67
EGR Solenoid (Diesel)............... 8W-80-68
Engine Control Module C1 (Diesel)..... 8W-80-68
Engine Control Module C2 (Diesel)..... 8W-80-70
Engine Coolant Temp Sensor (Diesel).... 8W-80-71
Engine Coolant Temp Sensor (Gas)..... 8W-80-71
Engine Oil Pressure Sensor (Diesel)..... 8W-80-71
Engine Oil Pressure Switch (Gas)...... 8W-80-71
EVAP/Purge Solenoid (Gas)........... 8W-80-72
Evaporator Temperature Sensor........ 8W-80-72
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSRS

C104 (EXCEPT EXPORT) - (ENGINE SIDE)
CAV CIRCUIT
1 Z166 18BK/WT
2 K107 20VT/WT
3 K106 20VT/LB
C104 (EXCEPT EXPORT) - LT GRAY (JUMPER
SIDE)
CAV CIRCUIT
1 Z166 18BK/WT
2 K107 18VT/WT
3 K106 18VT/GY
C106 (EXPORT) - BLACK (FRONT END LIGHT-
ING SIDE)
CAV CIRCUIT
1 L43 18WT/DB
2 L33 18WT/LG
3 L77 18WT/BR
4 L61 18WT/LB
5 Z343 18BK/LG
6 L13 20WT/YL
7 Z203 20BK/YL
8 Z377 18BK/BR
C106 (EXPORT) - BLACK/YELLOW (COMPONENT
SIDE)
CAV CIRCUIT
1 L43 16WT
2 L33 16GY
3 L77 16BK
4 L61 16YL
5 Z343 16BR
6 L13 16RD
7 Z203 16BR
8-
RS8W-80 CONNECTOR PIN-OUTS8W-80-23

C107 (EXPORT) - BLACK (FRONT END LIGHT-
ING SIDE)
CAV CIRCUIT
1 L44 16WT/TN
2 L34 16WT/GY
3 L78 18WT/OR
4 L60 18WT/TN
5 Z344 16BK/TN
6 L13 20WT/YL
7 Z203 20BK/YL
8 Z378 18BK/TN
C107 (EXPORT) - BLACK/YELLOW (COMPONENT
SIDE)
CAV CIRCUIT
1 L44 16WT
2 L34 16GY
3 L78 16BK
4 L60 16YL
5 Z344 16BR
6 L13 16RD
7 Z203 16BR
8-
C110 (GAS EXPORT) - BLACK (ENGINE SIDE)
CAV CIRCUIT
1 G31 18VT/LG
2 K900 18DB/DG
C110 (GAS EXPORT) - BLACK (FRONT END
LIGHTING SIDE)
CAV CIRCUIT
1 G31 18VT/LG
2 K900 18DB/DG
8W - 80 - 24 8W-80 CONNECTOR PIN-OUTSRS

C111 (EATX) - LT. GRAY (ENGINE SIDE)
CAV CIRCUIT
1 Z133 16BK/LG
2 T15 18YL/BR
3-
4 Z133 16BK/LG
5 T16 18YL/OR
6-
C111 (EATX) - LT. GRAY (TRANSMISSION SIDE)
CAV CIRCUIT
1 Z133 16BK/LG
2 T15 18YL/BR
3-
4 Z133 16BK/LG
5 T16 18YL/OR
6-
C112 (EXCEPT EXPORT) - BLACK (BODY SIDE)
CAV CIRCUIT
1 R80 20VT/LB
2 R82 20WT/LB
3 G31 18VT/LG
4 K900 20DB/DG
C112 (EXCEPT EXPORT) - BLACK (FRONT END
LIGHTING SIDE)
CAV CIRCUIT
1 R80 18VT/LB
2 R82 18WT/LB
3 G31 18VT/LG
4 K900 18DB/DG
RS8W-80 CONNECTOR PIN-OUTS8W-80-25

EGR SOLENOID (DIESEL) - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 K35 20GY/YL EGR SOLENOID CONTROL
2 K342 16BR/WT ECM/PCM RELAY OUTPUT
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
1 Z130 14BK/BR GROUND
2 Z131 14BK/DG GROUND
3 K20 14BR/GY GENERATOR FIELD CONTROL
4 K342 14BR/WT ECM/PCM RELAY OUTPUT
5 K342 14BR/WT ECM/PCM RELAY OUTPUT
6- -
7 D25 20WT/VT PCI BUS
8 K944 20BK/GY CAMSHAFT POSITION SENSOR SHIELD GROUND
9 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
12 K55 20DB/OR MASS AIR FLOW SENSOR SIGNAL
13 K78 20GY FUEL PRESSURE SENSOR SIGNAL
14 - -
15 K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
16 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 K342 20BR/WT ECM/PCM RELAY OUTPUT
20 Z138 20BK/OR GROUND
21 K900 20DB/DG SENSOR GROUND
22 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
23 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
24 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
25 - -
26 - -
27 - -
28 - -
29 - -
30 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
31 F853 20LG/PK WATER IN FUEL SENSOR SIGNAL
32 K25 20BR/TN BATTERY TEMPERATURE SENSOR SIGNAL
33 - -
34 K4 20BK/LB LOW IDLE POSITION SWITCH GROUND
35 F852 20VT/PK ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
36 C18 20LB/BR A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20VT/TN SPEED CONTROL SWITCH SIGNAL
39 - -
40 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Z122 18WT GROUND (DRAIN)
43 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSRS

ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
44 - -
45 - -
46 - -
47 L50 20WT/TN PRIMARY BRAKE SWITCH SIGNAL
48 B29 20DG/WT SECONDARY BRAKE SWITCH SIGNAL
49 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
50 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
51 - -
52 K121 20DB BOOST PRESSURE SENSOR GROUND
53 - -
54 K957 20BK/OR MASS AIR FLOW SENSOR GROUND
55 N7 20DB/OR VEHICLE SPEED SENSOR SIGNAL
56 C918 20BK/LB A/C PRESSURE SENSOR GROUND
57 - -
58 - -
59 - -
60 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
61 K51 20BR/WT ECM/PCM RELAY CONTROL
62 - -
63 D21 20WT/DG SCI TRANSMIT (ECM)
64 K151 20WT LOW IDLE POSITION SWITCH SENSE
65 - -
66 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
67 - -
68 - -
69 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
70 N210 20DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
71 - -
72 N21 20DB/TN LIFT PUMP RELAY CONTROL
73 - -
74 T752 20DG/OR STARTER MOTOR RELAY CONTROL
75 - -
76 - -
77 K152 20DB/WT GLOW PLUG RELAY CONTROL
78 N122 20DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
79 - -
80 K87 20BR FUEL PRESSURE SOLENOID CONTROL
81 K87 20BR FUEL PRESSURE SOLENOID CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W-80-69

ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY
CAV CIRCUIT FUNCTION
82 - -
83 - -
84 - -
85 - -
86 - -
87 - -
88 K35 20GY/YL EGR SOLENOID CONTROL
89 K35 20GY/YL EGR SOLENOID CONTROL
90 - -
91 - -
92 - -
93 - -
94 - -
95 - -
96 - -
97 - -
98 - -
99 - -
100 - -
101 - -
102 - -
103 - -
104 - -
105 - -
106 - -
107 - -
108 - -
109 - -
110 - -
111 - -
112 K119 20DB/LG CLUTCH PEDAL UPSTOP SWITCH SENSE
113 - -
114 - -
115 K14 14LB/BR FUEL INJECTOR NO. 4 CONTROL
116 K111 14DB/LB COMMON INJECTOR DRIVER
117 - -
118 K11 14WT/DB FUEL INJECTOR NO. 1 CONTROL
119 K12 14TN FUEL INJECTOR NO. 2 CONTROL
120 K13 14BR/LB FUEL INJECTOR NO. 3 CONTROL
121 - -
8W - 80 - 70 8W-80 CONNECTOR PIN-OUTSRS

ENGINE COOLANT TEMP SENSOR (DIESEL) - BLUE 2 WAY
CAV CIRCUIT FUNCTION
1 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
2 K900 20DB/DG SENSOR GROUND
ENGINE COOLANT TEMP SENSOR (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K900 18DB/DG SENSOR GROUND
2 K2 18VT/OR ECT SIGNAL
ENGINE OIL PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
2 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
3 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
ENGINE OIL PRESSURE SWITCH (GAS) - LT. GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 G6 16VT/GY OIL PRESSURE SIGNAL
2- -
RS8W-80 CONNECTOR PIN-OUTS8W-80-71

8W-91 CONNECTOR/GROUND/SPLICE LOCATION
TABLE OF CONTENTS
page
CONNECTOR/GROUND/SPLICE LOCATION
DESCRIPTION..........................1
CONNECTOR/GROUND/SPLICE
LOCATION
DESCRIPTION
This section provides illustrations identifying con-
nector, ground, and splice locations in the vehicle.
Connector, ground, and splice indexes are provided.Use the wiring diagrams in each section for connec-
tor, ground, and splice identification. Refer to the
appropriate index for the proper figure number. For
items that are not shown in this section N/S is placed
in the Fig. column.
CONNECTORS
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
A/C Compressor Clutch LTGY Top of A/C Compressor 10, 11, 15, 17, 18
A/C-Heater Control C1 (MTC) BK/RD Rear of Control 20, 23, 25
A/C-Heater Control C2 (MTC) BK/BL Rear of Control 20, 23, 25
A/C Pressure Sensor GY At Throttle Body 10, 15, 16, 17
Accelerator Pedal Position
Sensor (Diesel)BK At Accelerator Pedal 42
Adjustable Pedals Module
(Except Export)Near Brake Lamp Switch N/S
Adjustable Pedals Switch (Except
Export)DKGY Left Side Kick Panel 41
Adjustable Pedals Relay (Except
Export)Left Side Engine Compartment 6
Airbag Control Module (ORC)
(Base)YL/RD Right Side of Instrument Panel 24
Airbag Control Module C1
(ORC)(Premium)YL Right Side Instrument Panel N/S
Airbag Control Module C2
(ORC)(Premium)YL Right Side Instrument Panel 20, 24
Ambient Temperature Sensor
(Except Base)BK On Radiator Closure Panel 1
ATC Remote Sensor Above ATC Control N/S
Automatic Day/Night Mirror BK At Mirror N/S
Auto Temp Control C1 NAT Rear of Control 20
Auto Temp Control C2 BK Rear of Control 20
Auto Temp Control C3 Rear of Control N/S
Back-Up Lamp Switch BK On Transmission 16
Battery Temperature Sensor BK At Battery N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-1