engine CHRYSLER VOYAGER 2004 Service Manual

CHRYSLER VOYAGER 2004 Service Manual VOYAGER 2004 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56870/w960_56870-0.png CHRYSLER VOYAGER 2004 Service Manual

Page 1448 of 2585

CHRYSLER VOYAGER 2004  Service Manual (12) Lower vehicle and remove the power steering
pump support strut upper bolt (Fig. 125).
(13) Remove bolts attaching exhaust manifold to
cylinder head and remove manifold (Fig. 127).
(14) Inspect an

Page 1449 of 2585

CHRYSLER VOYAGER 2004  Service Manual EXHAUST MANIFOLD - LEFT
REMOVAL
(1) Disconnect battery negative cable.
(2) Remove bolts attaching crossover pipe to
exhaust manifold (Fig. 129).
(3) Disconnect left cylinder bank spark plug wires.
(4)

Page 1450 of 2585

CHRYSLER VOYAGER 2004  Service Manual VALVE TIMING
STANDARD PROCEDURE
STANDARD PROCEDURE - VALVE TIMING
VERIFICATION
(1) Remove front cylinder head cover and all 6
spark plugs.
(2) Rotate engine until the #2 piston is at TDC of
the compre

Page 1451 of 2585

CHRYSLER VOYAGER 2004  Service Manual (16) Remove camshaft position sensor from timing
chain cover (Fig. 136).
Fig. 133 OIL PICKUP TUBE
1 - BOLT
2 - OIL PICK-UP TUBE
3 - O-RING
Fig. 134 HEATER RETURN HOSE (Without Engine
Oil Cooler)
1 - C

Page 1452 of 2585

CHRYSLER VOYAGER 2004  Service Manual (17) Remove the water pump for cover removal
clearance. (Refer to 7 - COOLING/ENGINE/WATER
PUMP - REMOVAL)
(18) Remove the bolt attaching the power steering
pump support strut to the front cover (Fig.

Page 1453 of 2585

CHRYSLER VOYAGER 2004  Service Manual TIMING CHAIN AND
SPROCKETS
REMOVAL
REMOVAL - TIMING CHAIN AND CAMSHAFT
SPROCKET
(1) Disconnect negative cable from battery.
(2) Remove the timing chain cover. (Refer to 9 -
ENGINE/VALVE TIMING/TIMING

Page 1454 of 2585

CHRYSLER VOYAGER 2004  Service Manual (2) Install sprocket using Special Tool 8452 (Fig.
142). Install sprocket until it is fully seats on the
crankshaft.(3) Install the timing chain and camshaft sprocket.
(Refer to 9 - ENGINE/VALVE TIMIN

Page 1456 of 2585

CHRYSLER VOYAGER 2004  Service Manual ENGINE
TABLE OF CONTENTS
page page
ENGINE 2.4L SUPPLEMENT.................. 1ENGINE 3.3/3.8L SUPPLEMENT............. 10
ENGINE 2.4L SUPPLEMENT
TABLE OF CONTENTS
page page
ENGINE 2.4L SUPPLEMENT
SPECIF

Page 1457 of 2585

CHRYSLER VOYAGER 2004  Service Manual PISTONS
DESCRIPTION SPECIFICATION
Metric Standard
Piston Diameter 87.463 - 87.481
mm3.4434 -3.4441
in.
Clearance @ 14
mm (0.551 in.)
from bottom of
skirt0.024 - 0.057
mm0.0009 - 0.0022
in.
Weight 331

Page 1458 of 2585

CHRYSLER VOYAGER 2004  Service Manual CRANKSHAFT
DESCRIPTION SPECIFICATION
Metric Standard
Connecting Rod
Journal
Diameter49.984 - 50.000
mm1.968 - 1.9685
in.
Main Bearing
Journal
Diameter59.992 - 60.008
mm2.362 - 2.3625
in.
Journal
Out-o