engine CHRYSLER VOYAGER 2004 Service Manual

CHRYSLER VOYAGER 2004 Service Manual VOYAGER 2004 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56870/w960_56870-0.png CHRYSLER VOYAGER 2004 Service Manual

Page 1418 of 2585

CHRYSLER VOYAGER 2004  Service Manual (5) Remove the bearing cap and compare the
width of the flattened Plastigage with the scale pro-
vided on the package (Fig. 60). Locate the band clos-
est to the same width. This band indicates the
am

Page 1419 of 2585

CHRYSLER VOYAGER 2004  Service Manual (2) Install the side rail by placing one end
between the piston ring groove and the expander.
Hold end firmly and press down the portion to be
installed until side rail is in position.Do not use a
pis

Page 1420 of 2585

CHRYSLER VOYAGER 2004  Service Manual CRANKSHAFT MAIN
BEARINGS
STANDARD PROCEDURE - MAIN BEARING
FITTING
Bearing caps are not interchangeable and should
be marked at removal to insure correct assembly
(Fig. 67). Upper and lower bearing ha

Page 1421 of 2585

CHRYSLER VOYAGER 2004  Service Manual (4) Place a piece of Plastigage across the entire
width of the bearing shell in the cap approximately
6.35 mm (1/4 in.) off center and away from the oil
holes (Fig. 69). (In addition, suspected areas

Page 1422 of 2585

CHRYSLER VOYAGER 2004  Service Manual (1) For main bearing fitting procedure, (Refer to 9
- ENGINE/ENGINE BLOCK/CRANKSHAFT MAIN
BEARINGS - STANDARD PROCEDURE)
(2) Start bearing in place, and insert Main Bearing
Tool C-3059 into oil hole o

Page 1423 of 2585

CHRYSLER VOYAGER 2004  Service Manual (5)Remove the oil pan and oil pick-up tube (Refer to
9 - ENGINE/LUBRICATION/OIL PAN - REMOVAL).
(6) Remove the timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING CHAIN COVER -
REMOVAL).
(7) R

Page 1424 of 2585

CHRYSLER VOYAGER 2004  Service Manual (7) Position and install the connecting rod and
bearing caps on the crankshaft (Refer to 9 -
ENGINE/ENGINE BLOCK/CONNECTING ROD
BEARINGS - STANDARD PROCEDURE).
(8) Install the crankshaft rear oil seal

Page 1425 of 2585

CHRYSLER VOYAGER 2004  Service Manual (4) Install crankshaft damper. (Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
INSTALLATION)
(5) Install accessory drive belt. (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - INSTAL-
LATION

Page 1426 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
CAUTION: If burr or scratch is present on the
crankshaft edge (chamfer), cleanup with 400 grit
sand paper to prevent seal damage during installa-
tion of new seal.
(1) Place Special Tool

Page 1427 of 2585

CHRYSLER VOYAGER 2004  Service Manual VIBRATION DAMPER
REMOVAL
(1) Disconnect negative cable from battery.
(2) Raise vehicle on hoist.
(3) Remove the right front wheel and inner splash
shield.
(4) Remove the accessory drive belt. (Refer t