CHRYSLER VOYAGER 2005 Service Manual

CHRYSLER VOYAGER 2005 Service Manual VOYAGER 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56868/w960_56868-0.png CHRYSLER VOYAGER 2005 Service Manual
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Page 1211 of 2339

CHRYSLER VOYAGER 2005  Service Manual CAUTION: When oversize valves are used, the cor-
responding oversize valve seal must also be used.
Excessive guide wear may result if oversize seals
are not used with oversize valves.
(3) Install valv

Page 1212 of 2339

CHRYSLER VOYAGER 2005  Service Manual ²Remove suspected lash adjusters, and replace as
necessary.
REMOVAL
NOTE: This procedure is for in-vehicle service with
camshafts installed.
(1) Remove cylinder head cover. (Refer to 9 -
ENGINE/CYLIN

Page 1213 of 2339

CHRYSLER VOYAGER 2005  Service Manual (4) Install spark plugs.
(5) Install cylinder head cover. (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - INSTALLATION)
ENGINE BLOCK
DESCRIPTION
The cast iron cylinder block is a two-piece

Page 1214 of 2339

CHRYSLER VOYAGER 2005  Service Manual CAUTION: Ensure all abrasives are removed from
engine parts after honing. It is recommended that a
solution of soap and hot water be used with a
brush and the parts then thoroughly dried. The bore
can

Page 1215 of 2339

CHRYSLER VOYAGER 2005  Service Manual (6) Drain engine oil and remove oil filter.
(7) Remove crankshaft vibration damper (Refer to
9 - ENGINE/ENGINE BLOCK/VIBRATION
DAMPER - REMOVAL).
(8) Remove engine mount support bracket.
(9) Remove fr

Page 1216 of 2339

CHRYSLER VOYAGER 2005  Service Manual thrust faces of No. 3 main bearing. DO NOT nick
crank pin or bearing fillets. After grinding, remove
rough edges from crankshaft oil holes and clean out
all passages.
CAUTION: With the nodular cast ir

Page 1217 of 2339

CHRYSLER VOYAGER 2005  Service Manual (6) Oil the bearings and journals. Install crank-
shaft in the engine block.
CAUTION: Use only MoparTBed Plate Sealant on
the bed plate or damage may occur to the engine.
(7) Install lower main bearin

Page 1218 of 2339

CHRYSLER VOYAGER 2005  Service Manual (14) Turn bolts (1±10) an additional 1/4 turn in
sequence shown in (Fig. 51).
(15) Install main bearing bed plate to engine
block bolts (11±20), and torque each bolt to 28 N´m
(250 in. lbs.) in seq

Page 1219 of 2339

CHRYSLER VOYAGER 2005  Service Manual INSTALLATION
(1) Install new seal by using Special Tool 6780
(Fig. 54).
(2) Place seal into opening with seal spring
towards the inside of engine. Install seal until flush
with cover.
(3) Install cran

Page 1220 of 2339

CHRYSLER VOYAGER 2005  Service Manual NOTE: When installing seal, no lube on seal is
needed.
(1) Place Special Tool 6926-1 Seal Guide on crank-
shaft (Fig. 57).
(2) Position seal over guide tool (Fig. 57). Guide
tool should remain on cran
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