torque Citroen BERLINGO 2005 1.G Owners Manual

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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Lubrication circuit
Oil pump assembly
Pre-tightening0,5 ± 0,1
Tightening0,9 ± 0,1
Oil/coolant heat exchanger1 ± 0,2
Turbocharger lubrication pipe3 ± 0,5
Diesel injection circuit
Injector fixing flange nut
Pre-tightening4 ± 0,1
Angular tightening65°±5°
Fuel high pressure common injection rail on engine block 2,2 ± 0,2
Union on fuel high pressure common injection rail
Pre-tightening1,7 ± 0,2
Tightening2,2 ± 0,2
Diesel injection pump on support2,2 ± 0,2
Union on injector diesel
Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
XSARA PICASSO
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ENGINE
XSARA PICASSOSPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Diesel injection circuit (continued)
Diesel injection pump pulley5 ± 0,5
Union on fuel high pressure pump
Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
Cooling circuit
Coolant pump
Pre-tightening0,3 ± 0,1
Tightening0,9 ± 0,1
Coolant outlet housing
Pre-tightening0,3 ± 0,1
Tightening0,7 ± 0,1
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine suspension
14,5 ± 0,4
22,2 ± 0,2
32,2 ± 0,2
44,5 ± 0,4
55 ± 0,5
65 ± 0,5
74,5 ± 0,4
86,5 ± 0,6
92,2 ± 0,2
105 ± 0,5
112,2 ± 0,2
124,5 ± 0,4
134,5 ± 0,4
144,5 ± 0,4
Engine: WJY
B1BP1U5P
XSARA
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston skirt spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold3 ± 0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Flywheel
Flywheel4,8 ± 0,4
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pump2,3 ± 0,2
Coolant/oil heat exchanger7 ± 0,7
Injection circuit
Injector on cylinder head9 ± 0,9
Diesel fuel heater1,5 ± 0,1
Injection pump2 ± 0,2
Union on injector2,5 ± 0,2
Injection pump pulley2,3 ± 0,2
Cooling circuit
Coolant pump1,5 ± 0,1
Coolant inlet housing1,8 ± 0,1 Engine: WJY
XSARA
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine suspension
14,5 ± 0,4
22,2 ± 0,2
32,2 ± 0,2
46,1 ± 0,6
54,5 ± 0,5
64,5 ± 0,5
74,5 ± 0,4
86,5 ± 0,6
92,2 ± 0,2
105 ± 0,5
112,2 ± 0,2
124,5 ± 0,4
134,5 ± 0,4
Engines: RHY - RHZ
B1BP1YDP
XSARA
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws
Pre-tightening2,5 ± 0,2
Angular tightening60°±5°
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening51°±5°
Cylinder block
Piston skirt spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,5 ± 0,2
Cylinder head
Camshaft bearing covers1 ± 0,1
Exhaust manifold2 ± 0,2
Valve cover0,8
Camshaft / hub4,3 ± 0,4
Camshaft pinion / camshaft hub2 ± 0,2 Engines: RHY - RHZ
XSARA
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Flywheel
Flywheel4,8 ± 0,4
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pump1,6 ± 0,2
Coolant oil heat exchanger7 ± 0,7
Turbocharger lubrication pipe
Engine end4,8 ± 0,4
Turbocharger end2,2 ± 0,2
Injection circuit
Injector fixing flange nut3 ± 0,3
Unions on fuel high pressure common injection rail2 ± 0,2
Injection pump on support2,3 ± 0,2
Union on diesel injector2 ± 0,2
Injection pump pulley5 ± 0,5
Union on fuel high pressure pump2 ± 0,2
Cooling circuit
Coolant pump1,5 ± 0,1
Coolant inlet housing1,8 ± 0,1 Engines: RHY - RHZ
XSARA
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ENGINE
Lower engine support
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 5,5 ± 0,5
2 6 ± 0,5
3
4 5,5 ± 0,5
5
13 6 ± 0,6
14
1 ± 0,1
15
16 5,5 ± 0,5
17 4 ± 0,4
18 6 ± 0,6
B1BP35HD
Suspensions for engine/gearbox assembly
Engine: RHR
RH engine support LH engine support
B1BP35KD
B1BP35JD
6 3 ± 0,3
7 6,5 ± 0,6
8 2 ± 0,2
9 4,5 ± 0,4
10 3 ± 0,3
11 5,5 ± 0,5
12 5 ± 0,5
C4
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