check engine Citroen BERLINGO 2005 1.G Workshop Manual

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BRAKES
PARKING BRAKE
XSARA
Checking and adjusting the handbrake.
Remove the handbrake console.
Jack up and chock the vehicle with the rear wheels hanging free.
Check the correct routing of the brake cables under the vehicle.
Apply and release the handbrake ten times
.
Set the handbrake to the 3rdnotch.
Tighten the nut (1)until the rear brakes are applied.
Pull the handbrake lever vigorously 4to 5 times.
Set the handbrake to the 3rd notch.
Check that the rear brakes are applied.
Check that the wheels can be turned freely by hand with the handbrake
released.
Lower the vehicle.
Refit the handbrake console.
B3FP095D
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BRAKES
B3FP11XD
PARKING BRAKE ADJUSTMENT
XSARA PICASSO
Adjustment.
Remove the handbrake trim (1).
Unclip the sound-deadening (2).
Raise and support the vehicle with the rear wheels hanging
free.
Check the correct routing of the brake cables under the
vehicle.
Apply and release the handbrake 4 times
.
Set the handbrake to the 5thnotch.
Tighten the nut (3)until the rear brakes are applied.
Pull the handbrake lever vigorously 4to 5 times.
Set the handbrake to the 5thnotch.
Check that the rear brakes are applied.
With the handbrake released, check that the wheels can be
turned freely by hand.
Lower the vehicle.
Refit the sound-deadening (2)and the handbrake trim (1).
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AIR
CONDITIONING
ESSENTIAL: The compressor lubricant is extremely hygroscopic; always use FRESH oil.
Checking the compressor oil level
There are three specific cases:
- 1/Repairs to a system without leaks.
- 2/Slow leak.
- 3/Fast leak.
1/ Repairing a system without leaks.
a) - Using draining/recovery equipment not fitted with an oil decanter.
- Drain the system as slowly as possible via the LOW PRESSUREvalve, so as not to lose any oil.
- No more oil should be added when filling the system with R 134.afluid.
b) - Using draining/filling equipment fitted with an oil decanter.
- Drain the R 134.afluid from the system in accordance with the instructions in the equipment handbook.
- Measure the amount of oil recovered.
- Add the same amount of NEWoil when filling the system with R 134.afluid.
c) - Replacing a compressor.
- Remove the old compressor, drain it and measure the oil quantity.
- Drain the new compressor
(supplied full), so that the same amount of NEWoil is left in the compressor as was in the old compressor.
- No more oil should be added when filling the system with R 134.a fluid.
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Compressor lubricant
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AIR
CONDITIONING
Checking the compressor oil level (continued)
2/ Slow leak.
Slow leaks do not lead to oil loss, therefore the same procedure should be followed as if there was no leak at all.
3/ Fast leak.
This type of leak causes both oil loss as well as allowing air to enter the system.
It is therefore necessary to:
- Replace the dehydrator.
- Drain as much oil as possible
(when replacing the faulty component).
Either before or during filling of the system with R 134.afluid, introduce 80 ccof NEWoil into the circuit.
When changing one of the following components, add the quantity stated:
- A drying bottle : 15 ccof compressor oil.
- A condenser or an evaporator : 20 ccof compressor oil.
- High pressure or low pressure pipework : 5 ccof compressor oil.
- A drying cartridge : 15 ccof compressor oil.
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
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AIR
CONDITIONING
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Changing the filtering/drying cartridge
Move aside the radiator/condenser assembly.
Remove the plug (6), using tool [2].
Support the radiator/condenser assembly thus moved aside.
Remove the filtering/drying cartridge (7), using pliers.
Refitting.
Refit the filtering/drying cartridge (7).
Clean the threads of the plug (6).
It is essntial to change the O-ring seals (8).
Lubricate the O-ring seals (8)with aircon compressor oil.
Refit:
- The plug (6), using tool [2], tighten to 1,4 ± 0,2 m.daN.
- The brackets (5).
- The screws (4).
- The cardboard from the radiator harness.
- The nuts (1).
- The air filter assembly (3).
Couple the hose (2).
Recharge the circuit (R134.a)
(according to equipment) (see corresponding
operation).
Check the operation of the air conditioning.
C5HP14NCC5HP14PCC5HP14QC
XSARA PICASSO
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CONDITIONING
437
CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM
Outillage EXXOTest
Outillage
(flash équipement & matériel).Exxoclim : 2.4.2-1
Mode d’emploi : Voir notice constructeur
Procédure de l’essai.
Contrôle.
Mettre en place l'outillage
(selon notice du constructeur).
Opérations préliminaires.
Fermer tous les aérateurs frontaux.
Démarrer le moteur.
Ouvrir l'aérateur frontal gauche.
Positionner la commande du répartiteur d'air sur«débit frontal».
Activer la commande«recirculation d'air».
Activer la commande"AIR
CONDITIONING ".
Position des commandes de AIR
CONDITIONING :
- Commande de température sur froid maxi.
- Commande de pulseur en position vitesse maximum.
Laisser la AIR
E5AP2N5D
Outillage VALEO
Outillage.
Clim test 2 : 4372-T
E5AP2N4D
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CONDITIONING
438
Tools.
[1] Clim test 2 VALEO: 4372-T
Checks.
Position the tool [1]
(depending on manufacturer's instructions).
CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM
E5AP2ECC
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Checking.
Position the toolCLIM TEST II
(according to the manufacturer's instructions).
Preliminary operations.
Close all the front air vents.
Start the engine.
Open the front LH air vent.
Position the air distribution control to«frontal flow».
Activate the«air recirculation» control.
Activate the«air conditioning» control.
Positions of the air conditioning controls:
- Temperature control on maximum cold.
- Blower control in maximum speed position.
Let the air conditioning operate for5 minutes.
CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM
E5AP2FAC
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AIR
CONDITIONING
CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM
Interpretation of the measurements.
«m»:High pressure.«s»:Over-heating (SC).
«n»:High temperature.«t»:Ambient air temperature.
«p»:Under-cooling (SR).«u»:Blown air temperature.
«q»:Low pressure.«v»: Humidity.
«r»:Low temperature.«w»: Temperature T3.
Under-cooling.
The under-cooling represents the difference between the condensation temperature and the aircon
fluid temperature at the aircon condenser outlet.
The under-cooling gives the quantity of aircon fluid
(in the liquid state)in the air conditioning circuit.
Values for under-cooling (SR).
Values «p» Origins Solutions
SR < 2°CLack of aircon fluid in the aircon condenser
(should be more than 150grammes)
Add some
2°C < SR <4°CLack of aircon fluid in the aircon condenser aircon fluid
(should be around 100to 150grammes)
4°C < SR < 10°C/12°CCorrect quantity
SR > 10°C/12°CRemove some
Excess aircon fluid in the aircon condenser aircon fluid
SR > 15°C
Blown air temperature «u».
The blown air temperature should be between 2°Cand 10°C.
E5AP2FBC
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AIR
CONDITIONING
CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM
Interpretation of the measurements.
«m»:High pressure.«s»: Over-heating (SC).
«n»:High temperature.«t»:Ambient air temperature.
«p»:Under-cooling (SR).«u»:Blown air temperature.
«q»:Low pressure.«v»:Humidity.
«r»: Low temperature.«w»: Temperature T3.
Over-heating (SC).
The over-heating represents the difference between the aircon fluid temperature at the evaporator outlet
and the evaporation temperature.
The over-heating gives the quantity of aircon fluid (in the liquid state) in the air conditioning circuit
Values for over-heating (SC).
Values «s» Origins Solutions
2° < SC < 15°CCorrect quantity
SC > 15°CLack of aircon fluid in the cooling circuitAdd some
aircon fluid
SC < 2°CExcess aircon fluid in the cooling circuitRemove some
aircon fluid
Blown air temperature «u».
The blown air temperature should be between 2°Cand 10°C.
E5AP2FBC
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