RFK Citroen C4 2005 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine CORRESPONDENCE TABLE FOR PETROL ENGINES
XSARA
XSARA
PICASSO
BERLINGO
Engine
families
Engine types
VERY IMPORTANT
As the booklet is constantly re-edited, this one only covers vehicles for this
particular model year.
It is therefore necessarytoorder a new booklet each year and RETAIN THE
OLD ONES.
TU ET TU EW
13 5 7 10
JP J4 JP + JP4 J4 A J4 J4
S
1.1i 1.4i 1.4i 16V 1.6i 1.6i 16V 1.8i 16V 2.0i 2.0i 16V
HFX KFW KFU NFV NFU 6FZ RFJ RFN RFK
XXXXX
XXX
XXX
XX X
C4
CORRESPONDENCE TABLE FOR DIESEL ENGINES
XSARA
XSARA
PICASSO
BERLINGO
Engine
families
Engine types
DV DW
46810
TD TED4 ATED4 B TD ATED BTED4
1.4 HDi 1.6 16V HDi 1.9D 2.0 HDi2.0 16V
HDi
8HX 8HZ 9HY 9HZ 9HX WJY RHY RHZ RHR
XX X X
XX XXX
XX X
XXX
C4
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GENERAL
Structure Version (4)
L Family (1)Depollution levels
A Bodywork (2)L3 L4 L5 US Others K Alcohol
LA KFUC KFU Engine (3)W3 83/87 K' L3/L4 L5
C Version (4)Manual 5-speed gearbox A B C P V 5 8 1
/IF Variant (5)Manual 4-speed gearbox E F R W 6 9 2
Family (1)Manual 6-speed gearbox G H S X 3
L C4 Automatic 6-speed gearbox D J N U
Body shape (2)Axle and/or gearbox gears K L T Y 7 0 4
A 3-door saloon Other possible combinations M
C 5-door saloon No gearbox Z
G3-door saloon not
convertible from van
R5-door saloon not
convertible from van
Engine (3) Variants (5)
KFU 1.4i 16V ET3J4 Entreprise convertible T
NFU 1.6i 16V TU5JP4 Integral alternator-starter (ADIN) AD
RFJ EW10A Without FAP SF
RFN 2.0i 16V EW10J4 Fiscal incentives IF
RFK EW10J4S Piloted manual gearbox P
9HY
DV6TED4Downgraded depollution D
9HZ 1.6 16V HDi LPG dual fuel GL
9HX DV6ATED4 CNG dual fuel GN
RHR 2.0 16V HDi DW10BTED4 STT2 (Stop and start) S
IDENTIFICATION OF THE VEHICLE
Type approval
C4
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GENERAL
C4 CAPACITIES (in litres)
1.4i 16V 1.6i 16V 2.0i 16V 2.0i 2.0i 16V
KFU NFU RFN RFJ RFK
3,75 3,25 4,25 5 5,5
1,2 1,5 1,7 1,7 1,5
2 ± 0,15 2 2
(1) (1)
With ESP = 0,85 Without ESP = 0,75
5,8 6,2 6,2 (2) - 6,6 (3) 6,2 (2) - 6,6 (3) 6,6
6,7 6,8 (2) - 6,9 (3)
0,85
60
Petrol
IMPERATIVE: Systematically check the oil level using the oil dipstick.(1) = The gearbox is lubricated for life (as a guide, the TOTAL capacity is5.85 litres after draining3 litres).
(2) = Temperature37°C. (3) = Temperature 45°C. Engine type
Oil capacity with change
of cartridge
Between Min. and Max.
Manual gearbox
Automatic gearbox
After draining
Braking circuit
Cooling circuit
Manual gearbox
Automatic gearbox
Steering electro-pump
reservoir
Fuel tank
AUTO.AUTO.
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Downloaded from www.Manualslib.com manuals search engine ENGINE SPECIFICATIONS
Petrol engines
Engine type
Cubic capacity (cc)
Bore/stroke
Compression ratio
Power ISO or EEC (KW - rpm)
Torque ISO or EEC (m.daN - rpm)TU1JP TU3JP ET3J4 TU5JP+ TU5JP4 EW7J4 EW10A EW10J4 EW10J4S
HFX KFW KFU NFV NFU 6FZ RFJ RFN RFK
1124 1360 1587 1749 1997
72/69 75/77 78,5/82 82,7/81,4 85/88
10,5/1 11/1 10,5/1 11/1 10,8/1 11/1 10,8/1 11/1
44,1-5500 55-5500 65-5250 70-5700 80-5800 85-5500 103-6000 100-6000 13-7000
94-3500 12-2800 13,3-4250 13,5-3000 14,7-4000 16-4000 20-4000 19-4100 20,2-4750
40
ENGINE
All Types
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
7 1 ± 0,18 5 ± 0,59 6,5 ± 0,610 3 ± 0,311 3 ± 0,312 6 ± 0,613 1,9 ± 0,2
B1BP35TD
Suspensions for engine/gearbox assembly
Engine: RFK
Gearbox on RH side Gearbox at torque reaction rod
B1BP35VD
B1BP35UD
4 4,5 ± 0,45 3,9 ± 0,46 5,4 ± 0,6
Gearbox on LH side
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
1 Exhaust manifold stud 0,7 ± 0,1
Exhaust manifold nuts
2Tightening on heat shield2,5 ± 0,2
Tightening apart from on heat shield3,5 ± 0,3
3 Oxygen sensor 4,7 ± 0,5
Coolant outlet housing fixing
4Tightening of the nuts1 ± 0,2
Tightening of the screws1 ± 0,1
5 Thermostat fixing screw 0,8 ± 0,1
6 Coolant outlet housing fixing stud 0,3 ± 0,1
7 Engine coolant temperature sensor 1,7 ± 0,1
8 Motorised butterfly housing fixing screws 0,8 ± 0,1
9 Inlet manifold screws 2,2 ± 0,4
10 Inlet manifold fixing nuts 2,2 ± 0,5
11 Inlet manifold stud 0,8 ± 0,1
Engine: RFK
B1BP35QP
(*) = IMPERATIVE: Respect the tightening sequence(see following page).
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Cylinder head bolts (*)
1st pre-tightening1,5 ± 0,1
122nd pre-tightening5 ± 0,5
Angular slackening360°
Tightening2 ± 0,2
Angular tightening285° ± 5°
Valve cover screws (*)
13Pre-tightening0,5
Tightening1,1 ± 0,1
14 Sparking plugs 2,7 ± 0,2
Camshaft bearing cap cover screws (*)
15Pre-tightening0,5
Tightening1,1 ± 0,1
16 Valve for injection of air to the exhaust 0,9 ± 0,2
Engine: RFK
B1BP35QP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RFK
B1DP03XDB1DP05BC
IMPERATIVE: Respect the tightening sequence.
Cylinder head
(12) Valve cover screws
(13) Cylinder head bolts(15) Camshaft bearing cap screws
C4
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ENGINE
89
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
17 Oil circuit plugs 3 ± 0,3
Coolant pump screw (*)
18Pre-tightening0,8
Tightening1,4 ± 1
19 Cooling circuit plug 3 ± 0,7
Flywheel screw (*)
20Pre-tightening0,8 ± 0,1
Tightening2 ± 0,2
Angular tightening23°±5°
Crankshaft bearing cap cover screw (*)
21Pre-tightening1 ± 0,1
Tightening2 ± 0,1
Angular tightening60°±5°
Engine: RFK
B1DP1KTP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
22 Crankshaft bearing cap sealing screw 1 ± 0,1
Con rod cap bolt (*)
23Pre-tightening1
Tightening2,3 ± 0,1
Angular tightening46°±3°
24 Knock sensor 2 ± 0,5
Accessories drive belt pulley screw
25Tightening4 ± 0,4
Angular tightening80°±5°
Engine: RFK
B1DP1KTP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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