clock Citroen C5 2000 (DC/DE) / 1.G Owner's Manual

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61
AUXILIARY EQUIPMENT DRIVE BELT
Engines : 6FZ-RFN-RLZ
Without Aircon
With Aircon
TOOLS
[1] Pliers for removing plastic pegs7504-T
Remove the belt.
- Detension the belt (3)by turning the tensioner roller(1), by the screw(2)
(anti-clockwise).
WARNING:the screw (2) has a left hand thread.
- Remove the belt (3), while keeping the tensioner roller (1)tensioned.
Refit the belt.
- Compress the tensioner roller (1).
- Fit the belt (3).
- Release the tensioner roller (1).
Tightening torques m.daN.
Tensioner roller screw (4) 2 ± 0.2
Guide roller screw (5) 3.5 ± 0.3
B1BP23QC
B1BP23PC
B1BP23RC

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62
AUXILIARY EQUIPMENT DRIVE BELT
Engine : XFX
Tools
[1] Ratchet S.171 FACOM (1/2 square) S 171.
[2] Reduction box S.230 FACOM (1/2-3/8) S 230.
Remove.
Remove the engine cover.
Pivot the tensioner roller bracket (1) clockwise, until it locks, using tools[1]
and [2]at «a».
Remove the auxiliary equipment drive belt.
ESSENTIAL : Check that the guide rollers are turning freely.
(No play and no tightness).
Refit.
Refit the auxiliary equipment drive belt:
Respect the following order of assembly:
- The crankshaft pulley (2).
- The tensioner roller (3).
Release the tensioner roller bracket (1), by turning it anti-clockwise, using
tools [1] and [2].
ESSENTIAL : Make sure that the belt is correctly positioned in the
grooves of the various pulleys.
B1BP27ECB1BP27FC

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63
AUXILIARY EQUIPMENT DRIVE BELT
Engines : RHY - RHZ
Without air conditioning
B1BP1YKD
TOOLS
[1]Belt tension adjusting square: (-).0188 J2
[2] Ø 4 mm peg: (-).0188.Q1
[3] Ø 2 mmpeg: (-).0188.Q2.
[4] Dynamic tensioner compression lever: (-).0188.Z
Remove
Re-use of belt
WARNING : Mark the direction the belt was fitted in case of re-use of the same belt.
- Compress the tensioner roller (2) by action at «a»(in anti-clockwise direction), tool [4].
- Keep the tensioner roller(2)compressed and remove the belt.
No re-use of belt.
- Compress the dynamic tensioner roller (2) by action at «a»(anti-clockwise), using tool [4].
- Peg using tool [2], at «b».
- Hold the dynamic tensioner roller (2)compressed and remove the belt.
- Loosen the screw (1).

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64
AUXILIARY EQUIPMENT DRIVE BELT
Engines : RHY - RHZ
Without air conditioning (continued)
Refit.
Re-used belt.
- Compress the tensioner roller(2)by action at «a»(anti-clockwise), tool [4].
- Refit the belt.
WARNING : Respect the direction in which the belt is fitted.
- Remove the tool [4].
New belt.
- Refit the belt.
- Turn the eccentric roller (3), tool[1] (clockwise)to free the tool [2]from its pegging at «b».
- Hold the eccentric roller (3), tool [1], and tighten the screw(1) to 4.3 ± 0.4 m.daN.
- Remove the tool [2].
- Rotate the crankshaft 4 times in the direction of rotation.
- Check that it is possible to peg at «b», tool [3].
- If not possible to peg, restart the adjustment.
B1BP1YMD

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65
AUXILIARY EQUIPMENT DRIVE BELT
Engines : RHY - RHZ
With air conditioning
B1BP1YLD
TOOLS
[1] Belt tension adjusting square : (-).0188 J2
[2] Ø 4 mm peg :(-).0188.Q1
[3] Ø 2 mm peg :(-).0188.Q2
[4] Dynamic tensioner compression lever :(-).0188.Z
Remove
Re-use of belt
WARNING : Mark the direction the belt was fitted in case of re-use of the same belt.
- Compress the tensioner roller (7) by moving it at «c»(in anti-clockwise direction), tool [4].
- Hold the tensioner roller(7) compressed and remove the belt.
No re-use of belt.
- Compress the tensioner roller (7)by moving it at «c»(in anti-clockwise direction), tool[4].
- Peg using tool [2], at «d».
- Loosen the screw (6).
- Bring the eccentric roller (5)towards the rear.
- Tighten the screw (6)by hand.
- Remove the belt.

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66
AUXILIARY EQUIPMENT DRIVE BELT
Engines : RHY - RHZ
With air conditioning (continued)
Refit.
Re-used belt.
- Compress the tensioner roller (7)by action at «c»(in anti-clockwise direction), tool [4].
- Refit the belt.
WARNING : Respect the direction in which the belt is fitted.
- Remove the tool [4].
New belt.
- Refit the belt.
- Turn the eccentric roller (5), tool [1](clockwise)to free the tool [2]from its pegging at «d».
- Hold the eccentric roller (5), tool [1], and tighten the screw (6)to 4.3 ± 0.5 m.daN.
- Remove the tool [2].
- Rotate the crankshaft 4 times in the normal direction of rotation.
- Check that it is possible to peg at «d», tool [3].
- If not possible to peg, restart the adjustment..
B1BP1YND

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67
AUXILIARY EQUIPMENT DRIVE BELT
Engine : 4HX
Without air conditioning
B1BP270DB1BP272D
TOOLS
[1] Dynamic tensioner compression lever: (-).0188.Z
[2] Ø 4 mmpeg : (-).0188.Q1
Remove.
WARNING :mark the direction of fitting in case the belt is to be reused.
- Compress the tensioner roller(1)by action at «a» (anti-clockwise), using tool [1].
- Peg at«b», using tool [2].
- Remove the auxiliaries drive belt.
Refit.
- Refit the auxiliaries drive belt.
- Compress the tensioner roller(1)by action at «a»(anti-clockwise), using tool [1].
- Remove the tool[2]at «b».

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68
AUXILIARY EQUIPMENT DRIVE BELT
Engine : 4HX
With air conditioning
B1BP271DB1BP273D
TOOLS
[1] Dynamic tensioner compression lever: (-).0188.Z
[2] Ø 4 mmpeg: (-).0188.Q1
Remove.
WARNING :mark the direction of fitting in case the belt is to be reused.
- Compress the tensioner roller(4) by action at «c»(anti-clockwise), using tool [1].
- Peg at «d», using tool [2].
- Remove the auxiliaries drive belt.
Refit.
- Refit the auxiliaries drive belt.
- Compress the tensioner roller(4)by action at «c»(anti-clockwise), using tool [1].
- Remove the tool [2] at «d».

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70 TOOLS
[1]Camshaft setting pegs : (-).0189.A
[2]Crankshaft setting peg : (-).0189.B Tool kit C.0189.
[3]Belt retaining pin : (-).0189.K
[4]Adaptor for angular tightening : 4069-T
[5]Hub immobilising tool : 6310-T
Checking the valve timing.
- Turn the engine by the crankshaft pinion screw (1)to bring it to pegging position.
- Peg the crankshaft, using tool [2].
- Peg the camshaft pulleys, using tools [1].
NOTE : The pegs [1] should engage without effort.
WARNING : If the pegs do not engage without effort, restart the fitting and
tensioning of the timing belt (see below).
Setting the valve timing.
Remove.- Remove the screws (2), the pulley (1), upper valve cover (4), lower valve cover (3).
- Turn the engine by the screw (13)of the pinion (12)to bring it to pegging position.
- Peg the pulleys (8) and (9)using tools [1].
- Peg the pinion(12)using tool [2].
- Loosen the screw(7)of the tensioner roller (6).
- Turn the tensioner roller(6)(clockwise).
- Remove the timing belt(10).
CHECKING AND SETTING THE VALVE TIMING
Engines : 6FZ - RFN - RLZ
B1EP14JDB1BP23XCB1BP25PCB1BP22SC

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77
CHECKING AND SETTING THE VALVE TIMING
Engine : XFX
Setting the valve timing (continued)
Refit.
- Check that the camshafts and the crankshaft are correctly pegged.
- Check that the rollers and the water pump pulley are turning freely. (No tightness)
- Loosen the camshaft pulley screws by a 1/4 turn.
- Make sure that the pulleys are turning freely on the camshaft hub.
- Turn the camshaft pulleys in a clockwise direction, to end of slots.
WARNING : Respect the direction of fitting of the belt : facing the timing, the inscriptions
on the belt should be readable the correct way up.
- Fit the timing belt on the crankshaft pinion.
- Position the tool [6].
- Position the timing belt in the following sequence :(Belt well tensioned).
- The roller (26), the pulley (18), the pulley(17),
- Keep the timing belt well tensioned :
- Refit the guide roller (16),tighten to 8 ± 0.8 m.daN.
- Position the timing in the following sequence :
- The camshaft pulley (15), the camshaft pulley (14), the tensioner roller (24), the water pump
pulley, and the guide roller(27).
NOTE :When positioning the belt on the camshaft pulleys, turn these clockwise so as to engage
the next tooth. The angular displacement of the pulleys should not be more than the equivalent of
one tooth.
B1EP15VDB1BP2BLC