suspension Citroen C5 2000 (DC/DE) / 1.G Owner's Manual

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THIS HANDBOOK summarises the specifications, adjustments, checks and special features of theCITROEN C5.
The handbook is divided into the following sections representing the main functions :
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH - GEARBOX - DRIVESHAFTS - AXLES - SUSPENSION - STEERING - BRAKES - HYDRAULICS -
ELECTRICAL - AIR CONDITIONING.

Downloaded from www.Manualslib.com manuals search engine INJECTION
Idling - antipollution 111
Petrol injection 112
Emission standards 113 - 119
Prohibited operations : HDi 120 - 121
Safety requirements : HDi 122 - 123
Checking the fuel supply circuit 124 - 125
Checking the air supply circuit 126 - 130
Exhaust gas recycling 131 - 134
Checking turbo pressure 135 - 138
Features of injection systems 139 - 168
IGNITION
Sparking plugs 169
CLUTCH-GEARBOX
Speedometers 170
Clutch specifications 171 - 172
Gearbox and tyre specifications 173 - 174
BE4/5 gearbox controls 175 - 183
ML/5 gearbox controls 184 - 192
AL4-4HP20 gearbox controls 193 - 203
Driveshafts 204
AXLES-SUSPENSION
Wheels and tyres 205 - 211
Axle geometry 212 - 214
Front and rear axle 215 - 216Suspension 217 - 220
Steering specifications 221 - 222
BRAKES
Brake specifications 223 - 228
Handbrake adjustment 229
Bleeding and filling braking system 230 - 233
HYDRAULICS
Specifications 234 - 237
Suspension spheres 238 - 240
ELECTRICAL
Starter motors 241
Alternators 242
Charging circuit 243
AIR CONDITIONING
Quantities in R 134a aircon system 244
Special features 245
Pollen filter 246
Dryer cartridge 247 - 249
Checking oil level 250 - 251
Checking pressures 252
Air conditioning : 6FN-RFN-RLZ 253
Air conditioning circuit : XFX 254
Air conditioning circuit : RHY-RHZ 255
Air conditioning circuit : 4HX 256
INDEX
GENERAL
Identification of vehicles 1 - 4
General : Dimensions 5 - 6
Weight specifications 7 - 8
Towing specifications 9 - 10
Lifting / supporting the vehicle 11 - 14
Capacities 15 - 18
Lubricants 19 - 32
ENGINES
Engine specifications 34 - 58
Cylinder head marking / tightening
6FZ-RFN-RLZ 38
XFX 51 - 52
RHY-RLZ 55 - 56
4HX 57 - 58
Auxiliaries drive belt 59 - 68
Checking and setting valve timing 69 - 90
Power unit suspension 91 - 95
Exhaust system 96 - 100
Cooling system 101 - 107
Checking oil pressures 108
Oil filter 109
Filling and bleeding engine coolant 110

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15
CAPACITIES (in litres)
Draining method.
Oil capacities are defined as below.
1/ Vehicle on horizontal ground (in the high position, if hydropneumatic suspension).
2/Engine warm (oil temperature 80°C).
3/Drain oil sump + remove filter cartidge (time for draining to last drops = 15 minutes).
4/ Refit drain plug + filter cartridge.
5/ Refill the engine.
6/ Start the engine (to allow the cartridge to fill).
7/Stop the engine(to allow oil to stabilise for 5 minutes).
ESSENTIAL : Systematically check the oil level using the oil dipstick.

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31
Liquide de refroidissement moteur
LUBRICANTS – TOTAL recommended oils
PacksCITROEN reference
GLYSANTIN G 33 REVCOGEL 2000
CITROEN Fluid 2 litres9979 70 9979 72
All countries
Protection : - 35°C 5 litres9979 71 9979 73
20 litres9979 76 9979 74
210 litres9979 77 9979 75
Synthetic brake fluid
Packs CITROEN reference
All countriesCITROEN Fluid0.5 litre9979 05
1 litre9979 06
5 litres9979 07
CITROEN hydraulic circuit fluid
Orange-coloured synthetic fluid, for HYDRACTIVE 3 suspension and for steering
TOTAL LDS FLUIDPacks CITROEN reference
All countries 1 litre9979.69
Hydraulic circuit rinsing fluid – green colour
TOTAL HYDRAURINCAGE

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91
SPECIAL FEATURES : POWER UNIT SUSPENSION
Engines : 6FZ-RFN- RLZ
Tightening torques (m.daN)
(1) 4.5 ± 0.5
(2) 6.1 ± 0.6
(3) 5 ± 0.5
(4) 5 ± 0.5
(5) 5 ± 0.5
(6) 5 ± 0.5
(7) 4.5 ± 0.5
(8) 6.5 ± 0.6
(9) 2.7 ± 0.3
(10) 4.5 ± 0.5
(11) 4.5 ± 0.5
B1BP2BSP

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92
SPECIAL FEATURES : POWER UNIT SUSPENSION
Engine : XFX
A- Manual gearbox: (LH mounting):
(1) Bolt4.5 ± 0.5
(2) Pin5 ± 0.5
(3) Bolt3 ± 0.3
(4) Nut6.5 ± 0.6
B - Automatic gearbox:
(5)Bolt6 ± 0.6
(6)Bolt5.5 ± 0.5
(7) Pin0.8 ± 0.1
(8)Bolt2.7 ± 0.3
(9) Nut2.8 ± 0.1
Upper RH engine mounting:
(10) Bolt6.1 ± 0.6
(11)Bolt6.1 ± 0.6
(12)Bolt4.5 ± 0.5
(13) Nut5 ± 0.5
(14) Nut5 ± 0.5
Lower RH engine mounting - Torque reaction rod:
(15) Nut1 ± 0.1
(16)Bolt5 ± 0.5
(17)Bolt5 ± 0.5
B1BP27GP

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93
SPECIAL FEATURES : POWER UNIT SUSPENSION
Engine : RHY
Tightening torques (m.daN)
(1) 4.5 ± 0.5
(2) 5 ± 0.5
(3) 5 ± 0.5
(4) 2.7 ± 0.3
(5) 6.5 ± 0.6
(6) 4.5 ± 0.5
(7) 2.1 ± 0.2
(8) 4.5 ± 0.5
(9) 6.1 ± 0.6
(10) 4.5 ± 0.5
(11) 5 ± 0.5
(12) 5 ± 0.5
B1BP27KP

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94
SPECIAL FEATURES : POWER UNIT SUSPENSION
Engine : RHZ
Tightening torques (m.daN)
(13) 4.5 ± 0.5
(14) 5 ± 0.5
(15) 5 ± 0.5
(16) 2.7 ± 0.3
(17) 4.5 ± 0.5
(18) 2.1 ± 0.2
(19) 4.5 ± 0.5
(20) 61. ± 0.6
(21) 4.5 ± 0.5
(22) 5 ± 0.5
(23) 5 ± 0.5
B1BP27LP

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95
SPECIAL FEATURES : POWER UNIT SUSPENSION
Engine : 4HX
Tightening torques (m.daN)
(1) 4.5 ± 0.5
(2) 5 ± 0.5
(3) 5 ± 0.5
(4) 2.7 ± 0.3
(5) 4.5 ± 0.5
(6) 2.1 ± 0.2
(7) 4.5 ± 0.5
(8) 6.1 ± 0.6
(9) 4.5 ± 0.5
(10) 5 ± 0.5
(11) 5 ± 0.5
B1BP284P

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INJECTION
Component (diagr.) Supplier Reference Observations
88 way connector. Flash eprom type sequential
Diesel injection ECU1BOSCHEDC 15C2 injection (reprogrammable eprom). Installed in the
ECU compartment.
Engine speed sensor2ELECTRIFIL
Camshaft position sensor3ELECTRIFIL Air gap value : 1,2 mm.
Coolant temperature sensor7ELECTRIFIL 962859028A Fixed on the coolant housing.
Accelerator pedal sensor8PHILIPS
Vehicle speed sensor9EATON On the gearbox.
Brake pedal switch10aOpen at rest.
10bClosed at rest.
Clutch pedal switch11
Atmospheric pressure sensor12BOSCHIntegrated in the injection ECU.
Battery
13FULMEN058426 – 12 Volt
400 ampsUnder the bonnet.
Injection double relay14BITRON 240 10915 way black connector. Installed in the ECU
compartment.
FIRST3 way black connector. Installed in the front RH
Inertia switch30INERTIA Type 505wheelarch, fixed on the suspension mounting.
SWITCHManual rearming in the event of the cut-out system
being activated.
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM
Electrical circuit