Citroen XSARA 2005 1.G Repair Manual
XSARA 2005 1.G
Citroen
Citroen
https://www.carmanualsonline.info/img/9/4138/w960_4138-0.png
Citroen XSARA 2005 1.G Repair Manual
Page 114 of 462
Downloaded from www.Manualslib.com manuals search engine 108
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Injection circuit
Union on injector
39Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
Injector fixing flange but
40Pre-tightening0,5 ± 0,5
Angular tightening65°±5°
41 Diesel injection pump on support 2,2 ± 0,3
42 Diesel injection pump pulley 5 ± 0,5
43 Diesel fuel high pressure pump front support 2 ± 0,5
Engine: 9HX
B1HP22SD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 108
Page 116 of 462
Downloaded from www.Manualslib.com manuals search engine 110
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
49 Multifunction support 2 ± 0,4
50 Alternator fixing screw 4,9 ± 1,2
51 Alternator power circuit fixing nut 1,4 ± 0,2
52 Accessories tensioner roller 2,1 ± 0,2
Engine: 9HX
D1AP02NC
Version without particle filter
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 110
Page 118 of 462
Downloaded from www.Manualslib.com manuals search engine 112
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
1 Air inlet manifold 1 ± 0,1
2 Oil trap 1 ± 0,1
Camshaft bearing cover screws
3Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
Engines: 9HY - 9HZ
B1DP1D7D
(3) Sequence for tightening the camshaft bearing cover screws
B1BP39XP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 112
Page 120 of 462
Downloaded from www.Manualslib.com manuals search engine 114
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
9 Exhaust manifold 5 ± 0,2
10 Exhaust manifold stud 1 ± 0,2
11 Turbocompressor nuts 2,6 ± 0,6
12 Catalytic converter nuts 2 ± 0,1
Double butterfly housing (according to equipment)
13Pre-tightening0,1
Tightening0,9 ± 0,2
Engines: 9HY - 9HZ
B1BP39XP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 114
Page 122 of 462
Downloaded from www.Manualslib.com manuals search engine 116
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Bearing cap fixing screws
Pre-tightening1 ± 0,2
17Slackening180°
Tightening3 ± 0,3
Angular tightening140° ± 5°
18 Crankshaft bearing cap cover screws 0,8 ± 0,3
Crankshaft bearing cap cover screws
19Pre-tightening0,6 ± 0,2
Tightening0,8 ± 0,3
Accessories drive pulley
20Pre-tightening3,5 ± 0,4
Angular tightening190° ± 5°
Engines: 9HY - 9HZ
B1DP1LKP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 116
Page 126 of 462
Downloaded from www.Manualslib.com manuals search engine 120
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Injection circuit
Union on injector
39Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
Injector fixing flange but
40Pre-tightening0,5 ± 0,5
Angular tightening65°±5°
41 Diesel injection pump on support 2,2 ± 0,3
42 Diesel injection pump pulley 5 ± 0,5
43 Diesel fuel high pressure pump front support 2 ± 0,5
Engines: 9HY - 9HZ
B1HP22SD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 120
Page 128 of 462
Downloaded from www.Manualslib.com manuals search engine 122 122
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
49 Multifunction support 2 ± 0,4
50 Alternator fixing screw 4,9 ± 1,2
51 Alternator power circuit fixing nuts 1,4 ± 0,2
52 Accessories tensioner roller 2,1 ± 0,2
Engines: 9HY - 9HZ
D1AP02NC
Version without particle filter
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 122
Page 130 of 462
Downloaded from www.Manualslib.com manuals search engine 124
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
57 Multifunction support 3,2 ± 0,2Engines: 9HY - 9HZ
D1AP02RC
Version with particle filter
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 124
Page 132 of 462
Downloaded from www.Manualslib.com manuals search engine 126
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Crankshaft
Bearing cap fixing screws
Pre-tightening1 ± 0,2
Slackening180° ± 5°
Tightening3 ± 0,3
Angular tightening140° ± 5°
Con rod screws
Tightening1 ± 0,1
Angular tightening100° ± 5°
Accessories drive pulley
Pre-tightening3,5 ± 0,4
Angular tightening190 ± 5°
Cylinder block
Sump1,3 ± 0,1
Timing belt guide roller3,7 ± 0,3
Timing belt tensioner roller2,7 ± 0,2
XSARA PICASSO
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 126
Page 134 of 462
Downloaded from www.Manualslib.com manuals search engine 128
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Lubrication circuit
Oil pump assembly
Pre-tightening0,5 ± 0,1
Tightening0,9 ± 0,1
Oil/coolant heat exchanger1 ± 0,2
Turbocharger lubrication pipe3 ± 0,5
Diesel injection circuit
Injector fixing flange nut
Pre-tightening4 ± 0,1
Angular tightening65°±5°
Fuel high pressure common injection rail on engine block 2,2 ± 0,2
Union on fuel high pressure common injection rail
Pre-tightening1,7 ± 0,2
Tightening2,2 ± 0,2
Diesel injection pump on support2,2 ± 0,2
Union on injector diesel
Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
XSARA PICASSO
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 128