door Citroen XSARA PICASSO 2004 1.G Workshop Manual

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GENERAL
Emission standardL4 L5/IF L4 L5/IF
Type codeNO KFWB NO KFW1/IF NO NFUB NO NFUN NO NFU1/IF NO NFU3/IF
Engine typeKFW NFU
Cubic capacity (cc)1360 1581
Fiscal rating (hp)57
Gearbox typeMA/5MA/5AL4MA/5AL4
Gearbox ident.plate20 CP 1320 CP 51 (*)20 TP 49 20 CP 51 (*) 20 TP 49
XSARA II IDENTIFICATION OF VEHICLES
Saloon petrol 3door
1.4i1.6i 16V
X VTRPack
VTR VTSVTR VTS
SX VTR AUTO.
AUTO.
Océanic
Pack
(*) NFU DAIC =20 CP 52 (14x60) (21x18).

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GENERALEmission standardL5/IF L4/IF L5/IF L4
Type codeNO RFN1/IFNO RFNN/IFNO RFN3/IFNO RFSB
Engine typeRFN RFS
Cubic capacity (cc)1998
Fiscal rating (hp)8911
Gearbox typeBE4/5AL4 BE3/5
Gearbox ident.plate20 DL 40
20 DM 03(1)20 TP 47 20 TE 47
IDENTIFICATION OF VEHICLES
Saloon petrol 3door
2.0i 16V
VTS
(1) =Right hand drive : Hydraulic clutch control.
XSARA II
AUTO.

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GENERAL
Emission standardL4
Type codeN0 8HZB N0 WJYB N0 RHYB N0 RHZB N0 RHZN
Engine type8HZ WJY RHY RHZ
Cubic capacity (cc)1398 1868 1997
Fiscal rating (hp)45 6
Gearbox typeBE4/5 AL4
Gearbox ident. plate20 DM 5420 DL 41 20 DL 42 20 DM 10 20 TP 48
20 DM 05 (1)20 DM 07 (1)(*) 20 DM 11 (1)
IDENTIFICATION OF VEHICLES
Saloon diesel 3door
1.4 HDi
Pack
XSARA II
AUTO.
1.9 D 2.0 HDi
Océanic
Pack clubOcéanic Pack
VTR VTSSX
(1) =
Right hand drive : Hydraulic clutch control.(*) DAIC DAD =20 DM 08.

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GENERAL
Emission standardL4 L5 L4 L5/IF
Type codeN1 KFW1/IF N1 KFW1/IF N1 NFUB N1 NFUN N1 NFU1/IF N1 NFU3/IF
Engine typeKFW NFU
Cubic capacity (cc)1360 1587
Fiscal rating (hp)578
Gearbox typeMA/5 MA/5 AL4 MA/5 AL4
Gearbox ident.plate20 CP 1320 CP 51 (*)20 TP 4920 CP 51 (*) 20 TP 49
XSARA II IDENTIFICATION OF VEHICLES
(*) NFU DAIC =20 CP 52 (14x60) (21x18).
Saloon petrol 5door
1.4i
1.6i 16V
Océanic Pack
Exclusive
ExclusiveAUTO.
AUTO.
PackX SX
Exclusive

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GENERAL
Emission standardL5/IF L4 L5/IF
Type codeN1 RFN1/IF N1 RFNN RFN3/IF
Engine typeRFN
Cubic capacity (cc)1998
Fiscal rating (hp)89
Gearbox typeBE4/5AL4
Gearbox ident.plate20 DL 40
20TP47
20DM03(2)
IDENTIFICATION OF VEHICLES
Saloon petrol 5door
2.0i 16V
ExclusiveAUTO.
XSARA II
(1) = Right hand drive : Hydraulic clutch control.(2) = Right hand drive : Hydraulic clutch control.

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GENERAL
Emission standardL4
Type codeN1 8HZB N1 WJYB N1 RHYB N1 RHZB N1 RHZN
Engine type8HZ WJY RHY RHZ
Cubic capacity (cc)1398 1868 1997
Fiscal rating (hp)456
Gearbox typeBE4/5AL4
Gearbox ident.plate20 DM 5420 DL 4120 DL 42 20 DM 10 20 TP 48
20 DM 05 (1)20 DM 07 (1) (*)20 DM 11 (1)
XSARA II IDENTIFICATION OF VEHICLES
(1) =Right hand drive :Hydraulic clutch control.(*) DAIC DAD =20 DM 08.
Saloon diesel 5door
1.4 HDi 16V
2 HDi
Océanic Pack
Océanic Leader Leader Pack ExclusiveAUTO.Pack Leader
1.9 D

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GENERAL
IDENTIFICATION OF VEHICLESXSARA PICASSO
E1AP088D
A Chassis stamp
(Cold stamp on bodywork)
B Chassis no. reminder
(Label located at bottom of windscreen right hand side)
C Manufacturer’s data plate.
(Located at bottom of RH central pillar)
D Label :
Tyre pressures.
Tyre identification.
Spare wheel identification.
(Located on front LH door inner panel).
E Label :
Factory code.
AS / RP N°
Paint code.
(Located on fuse box cover)
F Gearbox identification ref.
G Engine legislation type.
Factory serial number.

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GENERAL
ALL TYPES
LUBRICANTS TOTAL recommended oils
Recommendations.
ESSENTIAL: To preserve engine performances, all engines fitted in CITROEN vehicles must be lubricated with high quality oils
(synthan
dic or semisynthandic).
CITROËN
engines are lubricated at the factory with TOTALoil of grade S.A.E.5W30.TOTALoil of grade S.A.E.5W30allows improved fuel economies (approx 2.5%).
The oil
5W30is used only for the following engines (Year 2003):
XU10 J4RS: XSARA VTS 2.0i 16V (3door) SOFIM:RELAY 2.8 TDi and 2.8 HDi. HDi:With particle filter (FAP). DV4 TED4: CITROËN C3 1.4 HDi 16V EW 12J4:CITROËN C8 2.2i.
WARNING: CITROËNengines prior to model year 2000do not have to be lubricated with oils adhering to the norms ACEA AI98 and API SJ/CF ECor current norms ACEA A5/B5
Denomination of TOTALoils according to corntry of markanding:TOTAL ACTIVA(France only).TOTAL QUARTZ(outside France).

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RECOMMENDATIONS PRECAUTIONS: MA PILOTED MANUAL GEARBOX
Safety requirements.
ESSENTIAL:Given the special features of the MA type piloted
manual gearbox, observe the requirements detailed below.
IMPERATIVE: Always disconnect the battery negative terminal
before operating on the actuators.
NOTE:
After disconnecting the battery, never try to remove the clutch
actuator on the vehicle before having checked that it is in the closed
position
(rod pushed in).
IMPERATIVE:After Sales checks done with the engine running must be
performed with «Neutral»engaged and the handbrake on (unless there
is a clear mention otherwise in the repair procedures).
IMPERATIVE:The areas of movement of the clutch fork and of the gear
engagement lever must always be kept free during the actuatoroperating phases.
CLUTCH
GEARBOX
TRANSMISSION
IMPERATIVE:When initialising the clutch actuator and/or gearbox
actuator, do not allow any person to walk or stand in front of the vehicle.
WARNING:When the engine is running, it is forbidden to perform
repairs on the clutch and gearbox actuators on the vehicle (whether
manually or using a diagnostic tool).
WARNING:Each time the driver’s door is opened and each time the
igntion is switched on, the gearbox ECU prompts the initialising of the
clutch and gearbox actuators
(there is movement of the clutch fork and
of the gear lever).
WARNING:Whether the ignition is switched on or not, an action on the
gear selector causes the clutch fork and the gear engagement lever to
move on the gearbox.
Engines: HFX KFV NFU 8HX
C2

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AXLES
SUSPENSION
STEERING
REAR AXLE
XSARA
Vehicles
Engines Diameter colour reference Diameter colour referenceTorsion bars (mm) Antiroll bar (mm)
3door Entreprise
19,3 Violet 19 Orange
3 and 5door TT
exc. Entreprise
Estates All types
18,7
20 Grey20 Green
3 and 5door TT19,3
Violet19 Orange
Estates All types20 Grey20 Green
3door VTS
3 and 5door TT
Estates All types21Light green
23
19,3Violet19
20
Grey20Without colour,
or white sticker yellow 18 Blue
1.9 D
1.6i 16V 2.i 16V
1.4 HDi 2.0 HDi
2.0i 16V
Grand Export
«CRD»
Orange
Green