diagram DACIA SOLENZA 2004 User Guide

INSIDE ACCESSORIES
Dashboa rd .......................................................... 57-1
Inside rear view mirror ..................................... 57-8
S un visors ........................................................... 57-9
Central console ................................................. 57-10
Handbrake case ................................................ 57-11
Turning handle .................................................. 57-12
SECU RITY ELEMENTS
Fr ont safety belts ............................................... 59 - 1
Re ar safety belts ............................................... 59 - 2
HEATING
General .............................................................. 61-1
Operating principle ........................................... 61-2
C limate c ontrol unit .......................................... 61-4
Ve n t ilation- climate control air
distributor (RACV) .......................................... 61-5
Heating radiator ................................................ 61-6
C ontrol panel ..................................................... 61-7
C ontrol cable s ................................................... 61-9
Motor fan control resistance............................ 61-10
Diagnose ............................................................. 61-11
AIR CONDITIONING
General ............................................................... 62-1
Draining – filling the refrigerant circuit ......... 62-3
Air conditioning unit operating diagram ........ 62-4
Operating principle ........................................... 62-5
Part icles filter .................................................... 62-7
Cold ai r blowing device (DSAF) ...................... 62-8
Evaporator ........................................................ 62-10
Control panel ..................................................... 62-11
Comp ressor ........................................................ 62-12
C ondenser .......................................................... 62-13
Pressu re controller ............................................ 62-14
F ilter reser voir ................................................... 62-15
Unit piping ......................................................... 62-16
Thermostatic expansion valve ......................... 62-19
C limate c ontrol blower ..................................... 62-20
Blow er control resistance .................................. 62-21
Rec ycling flap motor fan ................................. 62-22
Diagnose ............................................................. 62-23
CARRIAGE BODY SEALING
Ca rriage body se aling ....................................... 64 - 1 OPENINGS SEALING
Opennings sealing ............................................. 65 - 1 GLASSES SEALING
Glasses gaskets .................................................. 66 - 1
Inside wipers ..................................................... 66 - 2
Outside wipers ................................................... 66 - 3
Fr ont door glass channel ................................. 66 - 4
Rear door gla ss run channel ............................ 66 - 5
CARRIAGE BODY INSIDE TRIMS
C arriage body inside trims ............................. 71-1
Upper front pillar trim ..................................... 71-2
Mi ddle pillar trim ............................................. 71-3
Rear quarter panel tr im ................................... 71-4
R oof lining ......................................................... 71-5
Trunk carpet ...................................................... 71-6
Cowl panel noise absor bent ............................. 71-7
Cockpit carpet ................................................... 71-8
LATERAL OPENINGS TRIMS
Fr ont door panel ................................................ 72-1
R ear door panel ................................................. 72-2
REAR TABLE
Lateral table ....................................................... 74-1 FRONT SEATS SLIDES GUIDES
Fr ont seat ........................................................... 75-1
Fr ont seats slides guide s ................................... 75-2
SEATS / R EAR BENCH
R ear bench ......................................................... 76-1
BATTERY - FRONT HEADLIGHTS
Battery ... ............................................................ 80-1
Headlamp assembly .......................................... 80-4
F og projectors ................................................... 80-5
Bulbs ... ................................................................ 80-6
Headlamps adjustment .................................... 80-9
Repl acement of the headlamps mechanic
adjustment control ........................................... 80-1157
Mechanisms and accesoires5
59
61
62
Climatisation6
64
65
66
71
72
74
75
76
80
Echuipment electr ique8
Garnishing and tack room7
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INSIDE AND REAR LIGHTING
Inside and rear lighting .................................... 81-1
Ceili ng lamp ...................................................... 81-4
Bulbs ... ............................................................... 81-5
Lamps failures diagnostic ................................. 81-6
Cockpit fuse box ............................................... 81-8
UCE de co de r protection .................................. 81-10
ACCOUSTIC WARNING - ANTI STARTING
General .............................................................. 82-1
One key head replacement ............................... 82-5
Dismounting - remounting E.C.U. decoder ..... 82-6
Anti starting bushing replacement .................. 82-7
R. F. remote control for blocking/unlocking the
doors ................................................................... 82-8
Electric control unit injection replacement ..... 82-9
Acoustic warning ............................................... 82-10
Pr ocedures ......................................................... 82-12
Diagnostic .......................................................... 82-18
Diagnostic – General ........................................ 82-39
Diagnostic – Failures interpretation ............... 82-53
Diagnostic – Conformity checking ................... 82-55
Diagnostic – States interpretation ................... 82-57
Diagnostic - Damage location algorithm ........ 82-63
INSTRUMENT PANEL
Instrument panel without RPM meter ............ 83 -1
Instrument panel with RPM meter ................. 83 -2
connectors disposal ........................................... 83 -3
Pe rform functional instrument panel ............ 83 -4
Speed transducer .............................................. 83 -5
F uel level transmitter ........................................ 83 -6
Water te mperature sensor ................................ 83 -7
Diagnostic – damages interpretation .............. 83 -8
STEERING - CONNECTOR
Anti-theft mechanism ...................................... 84-1
Under steering wheel control .......................... 84-2
Re ar windows defrosting switch ..................... 84-6
Central locking switch ...................................... 84-7
Pa ssenger electric window sw itch ................... 84-8
Driver electric window switch ......................... 84-9
Hazard sw itch .................................................... 84-10
Electric lighter..........................................................84-11
WINDSCREEN WIPER
Drive mechanism ............................................. 85-1
Diagnostic ........................................................... 85-3 AUTO RADIO
General .............................................................. 86-1
T apes player ...................................................... 86-6 CD Pl
ayer .......................................................... 86-7
C onnectors ........................................................ 86-8
Roof antenna .................................................... 86-9
ELECTRICAL ASSISANCE EQUIPEMENT
Windscreen washing ......................................... 87-1
Re lays and UCE decoder asse mbly from
cockpit ............................................................... 87-2
Cockpit Central Unit ....................................... 87-4
Diagnostic – general ......................................... 87-6
Diagnostic – Failures interpretation ................ 87-11
Diagnostic - Conformity checking ................... 87-14
Diagnostic – States interpretation ................... 87-18
Diagnostic – Damage location algorithm ........ 87-26
WIRING
Airbag - general ................................................ 88-1
Airbag – Electronic control unit ..................... 88-2
Driver’s airbag .................................................. 88-6
Airbag – Special devic es ................................... 88-9
The airbag destroying procedure .................... 88-10
Airbag diagnostic – General ............................ 88-12
Diagnostic – Failure interpretation ................. 88-14
Diagnostic – Conformity checking .................. 88-20
Diagnostic – Help .............................................. 88-22
Diagnostic – Failure locating tree .................... 88-23
Fr ont door wiring protector ............................ 88-24
Re ar door wiring prote ctor .............................. 88-25
ELECTRIC DIAGRAMS
General .............................................................. 89 - 1
Functional diagrams list .................................. 89 - 6
F unctional diagrams list index ............................ 89 - 8
Connections lists - Mass list ............................. 89 - 9
Electric compone nts location on vehicle ......... 89 - 10
Ma ss attachments on vehic le ............................ 89 - 10
Electric compone nts location on the vehic le .... 89 - 11
Cockpit fuse box ................................................ 89 - 14
Fu se box from engine compartment ................ 89 - 16
Wires functions index in connectors and
couplings ........................................................... 89 - 18
Wires functions in connectors and
couplings ........................................................... 89 - 21
Wires functions explanation ............................ 89 - 9581
82
83
84
85
86
87
88
89
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62
AIR CONDITIONING
62- 4
Air conditioning unit operating diagram
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82
ACCOUSTIC WARNING - ANTI STARTING
82 - 18
Diag nostic
FA ILURES AND STATES INTERPRETATION
1. FAILURE OF COMMUNICATION CLIP TESTER/ E.C.U. DECODER
RECOMMENDATION Check if the lines K and L are not disturbed by another computer of the vehicle.
Check the condition of fuse F 03 from the cockpit fuse box.
Replace the fuse if necessary.
Check if the CLIP tester is not the cause of the failure; check if the tester is communicating
with another computer of the same vehicle (injection computer).
M easure the tension of the vehicle’s battery (U> 12,3V). If necessary, charge the battery.
Check if the E.C.U. decoder is correctly connected to the vehicle’s wiring.
Check the right supply of the E.C.U. decoder:
-presence of the mass at pin A8 of the E .C.U. decoder
- supply + I.C. at pin A9 of t he E .C.U. decoder
Be sure that the diagnostic socket i s proper supplied, according to the circuit diagram.
Check the continuity and the isolation of the electric wiring on the corresponding pins layout.
E.C.U. decoder A3 7 diagnostic socket
A4 15
If the connection tester CLIP – E.C.U. decoder can’t be established, then replace the decoder.
AFTER REPAIRING After establishing the communication with the tester, fix the
possible failures.
Perform a conformity checking.
{ }
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82
ACCOUSTIC WARNING - ANTI STARTING
82 - 42
Diagnostic – General
This document is presenting the diagnostic generally valid for all computers, for anti-starting
function.
In order to perform the diagnostic of t his system, it is then all-i mportant t o dispose of the
following elements: -workshop manual of the corresponding vehicle
- electric diagram of the function, for the correspondin g vehicle
- special tools specified in the column “Necessar y Special tools”.
GENERAL ME THOD OF DIAGNOSTIC
- CLIP tester setting on, in order t o identify the system that is e quipping the vehicle
(identification of the computer family , program number, V. diagnostic..).
- Analysis of the “diagnostic” documents corresponding to the identified system.
- Acknowledgemen t of the information supplied in chapters “General”.
Reading of the memorised failure in the computer memory and taking advantage of the chapter
“Failures interpretatio n”.
Attention : each failure is interpreted for a specific type of memorisation : present failure,
memorised failure, present or memorised failure). The specified checking for handling each
failure are not to be applied on the vehicle unless the declared failure is interpreted in the document
for its specific memorising type. The memorising type must be taken into consideration when the
tester is set on, after setting off and on of the contact. If a failure i s interpreted in t he moment when i t is declare d “memorised”, t he diagnostic
applicatio n conditions are present in “Recommendations”. If the conditions are not fulfilled, yo u
must take the ideas from the diagnostic of damaged element circuit checking, because the failure
is not anymore present on the vehicle. Apply the same method when a failure is declared as been
memorised by the diagnostic tester, but it is interpreted in the documentation only as “present”
failure state.
-Performing the conformity checking (accentuatio n of the possible failures, non-declared
yet by the system self-diagnostic) and application of the adequate diagnostic according to the
results. - Reparation validation (elimination of “client’s effect”)
- Diagnostic exploitation by “Client’s effect” if the problem still on.
NECESSARY SPECIAL TOOLS FOR INTERVENT ION
-CLIP diagnostic tester
- ELE 1622 electric multi-socket
- All-purpose mete
r
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ACCOUSTIC WARNING - ANTI STARTING
82 - 53
AFTER REPAIRINGRemediaπi celelalte eventuale defecπiu ni .
ªtergeπi defectele memorat
e.
RECOMMENDATIONSApplying conditions of the diagnostic to the memorized failure :
- failure declared present when setting the contact on (+After contact).
Diagnostic – Failures interpretation
DF055
PRESENT
OR
ME MO RIZED
CODED LINE CIRCUIT
Check the connection and condition of the connector with 40 pins EH1 of the Cockpit Central Unit.
If necessary, repair the connector.
Check the continuity and insulation of the connection:
Connector EIII with 40 pi ns Cockpit central Unit pin B36 i njection computer
(see the corresponding engine electric diagram)
If necessary, fix it.
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87
ELECTRICAL ASSISANCE EQUIPEMENT
87 - 6
Diagnostic – general
This document is presenting the diagnostic generally valid for all computers, for Cockpit
Central Unit function, at SOLENZA vehicles all types of engine
In order to perform the diagnostic of this system, it is then all-important to dispose of the
following elements:
- workshop manual of the corresponding vehicle
-electric diagram of the function, for the correspondin g vehicle
special tools specified in the column “Necessar y Special tools”.
GENERAL STEPS OF THE DIAGNOSTIC
- CLIP tester setting on, in orde r to identify the system that is equipping the vehicle
(identification of the computer family , program number, V. diagnostic..).
- Analysis of the “diagnostic” documents corresponding to the identified system.
- Acknowledgemen t of the information supplied in chapters “General”.
- Reading of the memorised failure in the computer memory and taking advantage of the
chapter “Failures interpretation”.
A TTENTION : each failure is interpreted for a specific type of memorisation : present failure
memorised failure present or memorised failure). The specified checking for handling each
failure a re not to be a pplied on the vehicle unless the declare d failure is i nterpre ted in t he
document for its specific memorising type. The memorising type must be taken into consideration
w hen the tester is set on after setting off and on of the contact .
If a failure is interpreted in the moment when it is declared “memorised”, the di agnostic
application conditions are present in “Recommendations”. If the conditions are not fulfilled, you
must take the ideas from the diagnostic of damaged element circuit checking, be cause t he
failure is not anymore present on the vehicle. Apply the same method when a failure is declared
as been memorised by the diagnostic tester, but it is interpreted in the documentation only as
< state.
- Performing the conformity checking (accentuation of the possible failures, non-declared
yet by the system self-diagnostic) and application of the adequate diagnostic according to the
results.
- Reparation validation (elimination of “client’s effect”)
- Diagnostic exploitation by “Client’s effect” if the problem still on.
N ECESSARY SPECIAL TOOLS FOR INTERVENTION
- CLIP diagnostic tester
- All-purpose meter
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ELECTRICAL ASSISANCE EQUIPEMENT
87 - 23
Diagnostic – States interpretation
ET192FRONT DOORS
RECOMMENDATIONS Check that no failure is be present or memorized.Open the drivers’ door
Check that for open door the corresponding state is active or for closed door, the
corresponding state is inactive
Check continuity and insulation of the wiring between:
Dr iver’s doors contact and pin 40B of UCH connector EH1
Fix if necessary (see electric diagram of that vehicle)
O pen the door.
Check continuity between mass and pin 40B of UCH
Close the door and check that no continuity is between mass and pin 40B of UCH
In case of a failure, replace the driver’s door contact.
Perform again a system diagnostic
Repair the other possible failures
Erase the memorized failures.
AFTER REPARATION
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89
ELECTRIC DIAGRAMS
89 - 1
GENERAL PRESENTATION
From electric point of view, the vehicle electric diagrams have been structured as Applied Principle
Schemes (APS), presented according to each system function. These APS diagrams also contain
details concerning the internal function of some simple electric components (contacts, relays), thus
contributi ng to a better understanding of the system functioning and of the incident good diagnosis.
Chapter 2 includes t he list of t he vehicle functional diagra ms (APS). They are divided in
electric’s supply diagrams, mass connection diagrams and system functional diagrams.
Chapter 7 includes the electric functional diagrams (APS), identified as follows: - electric c omponents marked by 3-4 figures; their identification on the electric diagrams
can be achieved by means of “Index of components” – see Chapter 3;
- connections between the electric wiring, marked by an “R” followed by figures; they are
indicated in the Chapter 4 list; - mass connections, marked by an M followed by figures or letters; they a re indicated in
Chapter 4.
Every wire of the electric diagrams is defined by an alphanumeric code representing its function,
followed by a group of letters, representing the color of that wire. Chapter 11 includes the connectors and connections between wiring, drawn from the later inlet
towards the connector/connection. The wires entering each connector socket are identified by
means of the above-mentioned drawings. The Chapter 11 also includes detailed tables about each
wi re entering the connector: wire l ocation in the connector socket, wire section, wire function
code and its destination. Chapter 11 includes the index of all wire functions in connectors and connections, namely the
list of all the connectors and connections, which helps to their easy identification in Chapter 11.
Chapter 5 includes the mass and connection positions on ve hicle and he lps to i dentify the
electric mass fixing points on it, as well as location of the connections between its wiring.
Chapter 6 i ncludes the electric c omponent position on vehicle. The location of the va rious
components with electric functions on the vehicle can be identified by means of the component list.
The cockpit fuse box is presented in Chapter 8 and contains information about its positioning
and the functional purpose of the fuse.
General
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ELECTRIC DIAGRAMS
89 - 2
The fuse box from the engine compartment is presented in Chapter 9, that contains information
about its location on the vehicle and the functional purpose of the relays and fuse placed on it.
The functional codes of the wires are detailed explained in Chapter 12. FUNCTIONAL DIAGRAMS INTERPRETATION
The functional diagram information included in Chapter 7 are to be i nterpreted taking i nto
consideration the explanation referring to the following example:
1= vehicle class
2= manufacturing year
3= functional electric diagram denomination
4= equipment differentiation criteria for identifying the functional electric diagram ˙
5= electric connector colour ˝
6= connector graphical representation
7= electric component index number
8= number of the fuse box on which the relay or safety fuse is m ounted
9= safety fuse identification on fuse box
10 = safety fuse value
11 = identification of wiring joints
12 = electric mass identification
13 = electric connection colour between wiring ˝
14 = electric connection identification
15 = electric connection graphical representation
16 = symbol, pages containing functional diagrams
17 = wire function code
18 = wire colour ˝
19 = functional diagram number
OBSERVATION:
1. The area ( 4) specifies the differentiating elements serving to the various functional diagrams
identification, considering the following symbols:
ABCO01 = driver’s airbag
CA = climate maintenance with air conditioning
CHAUFO = climate maintenance without air conditioning
CPE = Electric locking/unlock ing doors control
DA = assisted power steering
E0, E1, E2 = levels of equipment
LV E = front windows electric control
___ ___________________________________________________________________________
General
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