cooling DACIA SOLENZA 2004 Service Manual

61
HEATING
61 - 5
123
Ve
ntilation-climate control air distributor (RACV)
DISMOUNTIN G
Disconnect the battery.
Dismount :
- dashboard (see chapter 57 “dash-
board”);
- central console;
- electric windows control connectors;
- front pillars coverings;
- driving post cross beam;
- climate control box protector;
- gas purge vessel;
- climate control box gasket;
- engine air filter;
- climate control box central part from
the eight attachment screws;
- attachment screws of the climate c on-
trol unit and release the climate control blower
after disconnecting it.
- RACV attachment screws (1) on the
climate control box.
Clamp t he two hoses from the heating ra-
diator by means of the MOT 453 device.
Disconnect then the fast couplings from the
RACV heating radiator, recovering the c ool-
ing fluid. Dismou nt then:
- acoustic plate ( 2);
- mixing a nd distribution fl aps control
cables attached on RACV. Release RACV (3).
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Fill up the cooling fluid and perform the cool-
ing circuit purging (see chapter 19 “ Filling –
Purging cooling circuit”).
Check :
- good operation of the flaps cables;
- good attachment of t he air ducts.
The require d tightening moment of t he
RACV attachment screws (1) on the climate
control box is of 0,6 daNm.
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61
HEATING
61 - 6
Disconnect the battery.
Dismoun
t the distributor of ventilation air con-
ditioning (RACV) position (2) by recovering the
cooling fluid (see R.A.C.V. Dismounting- Re-
mounting). Dismount the attachment screw of the heating
radiator (1 ) and after detaching from clips release
it.
H eating radiator
REMOU NT I NG
Perform the dismounting operations in the
reverse order Fill up the recovered fluid and restore the
fluid level after purging.
REMARK :
The self-adhesive gaskets (3), (4) and (5)
are to be obligatory replaced with new
ones.
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62
AIR CONDITIONING
62 - 1
General
The purpose of the air conditioning unit is to produce a decrease of the tempera ture in t he
passengers compartment a nd to obt ain a l ower value tempera ture c ompare d to the e xterna l
environment one, reducing in the same time the air moisture.
MAINTENANCE
For a vehicle equipped with air conditioning, during the year it is recommended:-the checking of the refrigerant fluid filling;
- the cleaning and the air-blowing of the condenser and the cooling radiator fins;
- the checking of the condensation removal pipe on order not to be clogged.
For important leakage repair, for any components replacement (compressor, condenser, etc)
and if moisture was noticed in the air conditioning circuit, replace the dryer filter tank and drain
the unit; the same is valid also in case the conditioning circuit remains open without protection
covers more than 10 minutes.
IMPORTANT !
During winter, it is recommended the frequent start of the system, in order to prolong
the lifetime of t he compressor and of the whole system.
T he vehicle equipped with an air c onditioning system shall be not exposed for more
than 20 minutes i n painting c abin where there are temperatures higher than 80 °C.
It is obligatory the use of t he refrigerating agent and compressor oil type prescribed
by the manufacturer.
It is absolutely forbidden to perform welding works on the elements of the ai r condition
circ uits.
The fi lling of the air c onditioning system c an be pe rformed only by means of c harging
units and observing the instructions of the manufacturer. For mechanical or body
operations it is recommended piping protection in order to avoid t heir disconnection
by accident.
Avoid the drip of the oil compressor on the painted vehicle carriage body.
For component replacement implying t he circuit draining, it is absolutely necessary
the use of new parts and of a special oil for compressor.
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62
AIR CONDITIONING
62 - 13
Condenser
SPECIAL TOOLS
MOT 453Hoses clamp
MOT 1202-01 Elastic clips pliers
The condenser is placed on the c ooling
radiator, ensuring the exhaust of the refrigerant
heat accumulated at compression.
DISMOUNTING
Disconnect the battery.
Drain the AC unit and recover t he oil and
the refrigerant fluid at the charging station.
Dismount the front grill.
Dismount the air filter inlet pipe.
Dismount the engine fan off the radiator.
Disconn ect the pipes from the condenser and
immediately close the disconnected pipes ends
and the condenser connections with protection
caps in order to avoid humidity and impurities
penetration in circuit.
Clamp the hoses from the radiator by means
of the MOT 453 device.
Di smount the hoses from the radiator by
means of the elastic clips pliers MOT 1202-01 ,
recovering the cooling fluid.
Dismount the radiator side attachment
supports on the radiator upper cross beam and
release the radiator together with the condenser.
Re l e a se t he condense r f rom t he four
attachment screws on the radiator.
REMOU NT I NG
Perform the dismounting operations in the
reverse order.
Tighten to t he required m oment the pipes
nut s .
- thread 3/4 “ 1,8 – 2,2 daNm
- thread 5/8 “ 1,0 – 1,4 daNm
Fill the AC unit with refrigerant fluid HFC
134a (0,600 Kg) by means of the charging unit.
Check for refrigerant fluid leaks.
Fill and purge the cooling circuit.
Check the good operation of the AC unit.
REMARK :
When mounting, line up the marks of
the hoses and mating parts .
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89
ELECTRIC DIAGRAMS
89 - 6
Functional diagrams list
DOORS CENTRAL LOCKING
ANTI-STARTING
SPEED LIMIT INDICATOR
ELECTRIC LIGHTER
CLIMATE CONTROL
CLIMATE CONTROL AND AIR CONDITION
CEILING LAMP
FRO NT WINDOWS ELECTRIC CONTROL
RADIO
STARTING CIRCUIT
E NGINE COOLING FAN
ELECTRONIC INJECTION
CHARGING CIRCUIT
REAR WIRING MASS
FRONT WIRING/ DASHBOARD MASS
BATTERY/CARRIAGE BODY MASS
FOG PROJECTORS WIRING MASS
HATCHB ACK WIRI NG MASS
E NGINE WIRING MASS
COCKPIT FUSE BOX
E NGINE FUSE BOX AND RELAY
HANDBRAKE INDICATOR / BRAKING SYSTEM FAILURE
FUEL LEVER INDICATOR
OIL PRESS URE INDICATOR
DIAGNOSTIC SOCKET
DASHB OAR D
ALER T TEMPERATU RE INDICATOR FOR COOLING FLUID
WA TER TEMPERATURE COOLING FLUID INDICATOR
SPEED INDICATOR
DRIVER’S AIRBAG
DRIVER SAFETY BELTS INDICATOR
ACOUSTIC WAR NING
REAR WINDOW DEFROSTING
ELECT RIC D IAGRAM S DE NOM INATION DI AGRAM NUM B E R
1
2
3
4
5
6
7
8
9-10
11
12-13
14-15-16-17-18-19-20-21
22
23-24
25-26-27-28-29-30-31-32-
33-34-35-36
37
38
39
40-41-42-43
44-45-46-47-48-49-50-51-
52-53-54-55-56-57-58-59
60-61-62-63
64
65-66
67
68-69
70-71-72-73-74
75
76
77-78
79
80
81
82
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89
ELECTRIC DIAGRAMS
89 - 8
Functional diagrams list index
Electric lighter
Alternator
Anti-theft system
Acoustic warning
Battery
Windscreen wiper timer
Injection computer (ECE)
Doors closing switch
Climate control panel
Hazard switch
Rear window defrosting switch
Left electric window switch
Right electric window switch
Turning signalling relay
Right rear door actuator
Left rear door actuator
Left front door actuator
Right front door actuator
Windscreen wiper-washer switch
Detona tion sensor
Atmospheric pressure sensor
RPM s ensor
Reverse driving contact
Handbrake contact
St op contact
Starte r
AC compressor clutch
Right rear lamp
Left rear lamp
Right fog headlight
Left fog headlight
Left front door contact
Right front parking lamp
Left front parking lamp
Cooling motor fan
Right rear loud speaker
Left rear loud speaker
Right front door loud speaker
Left front door loud speaker
Injector 1
Injector 2
Injector 3
Injector 4
Fuel lever transmitter and electric pump
Rear window defrosting
Electric left window actuator
Electric right window actuator
Oil pressure contact101
103
104
105
107
113
120
123
124
125
128
132
133
137
138
139
140
141
145
146
147
149
155
156
160
163
171
172
173
176
177
180
184
185
188
189
190
191
192
193
194
195
196
199
200
203
204
205
Code
Component denomination Code Component denomination209
212
213
221
222
224
225
226
227
231
234
236
238
242
244
247
255
256
261
262
267
268
272
319
320
321
326
333
371
462
503
584
597
639
649
654
700
756
778
857
887
899
927
101 6
109 1
114 0
115 6
120 2 Lights, turning lights and horn switch
Motor wi
ndscreen wiper
Ceiling lamp
Windscreen washing pump
Va l ve potentiometer
Power steering pressure controller
Diagnostic socket
Right headlamp
Left headlamp
Fog projectors control relay
Cooling motor fan control relay
Fuel pump control relay
Actuators relay
Downstream oxygen sensor
Injection water temperature sensor
DASHBOARD
Right front turning lamp
Left front turning lamp
Radio
Cooling motor fan and AC
Right side signalising lamp
Left side signalising lamp
Injection air temperature sensor
AC control panel
Cooling motor fan (for AC)
Motor fan resistance (for AC)
Speed limit indicator
Driver safety belt contact
Canister purging valve
License plate lamp
UCE decoder
AC compressor clutch control relay
Safety fuse box and engine compartment relays
STOP-S3 l amp
Step by step engine
Anti-starting bushing
Cooling blower low speed control relay
UCE airbag
Ignition coil
FLASH relay
Upstream oxygen sensor
Driver’s airbag
C hock sensor
Cockpit fuse box
I.C.P. braking system
V ehicle speed transducer
Cooling motor fan
AC pressure sensor (pressure controller)
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89
ELECTRIC DIAGRAMS
89 - 9
CONNECTIONS LIST
R 157 = REAR/HATCHBACK WIRING CONNECTIONS (A)
R 212 = FRONT WIRING CONNECTIONS – DASHBOARD/ENGINE (B)
R 265 = FRONT WIRING CONNECTIONS – DASHBOARD/REAR(C)
R3 1 6 = FRONT W IR IN G CON N ECTIO NS – FOG PROJECTORS/
DASHBOARD (D)
REMARK :
In the MB, MD and MH mass points t here are also the following mass points :
MB MW – mass for fog projectors wiring
MD MG – mass for hatchback wiring
MH MAJ– mass for cooling motor fanMASS LIST
M20 = REAR WINDOW DEFROSTING MASS
MB* = LEF T FRONT BODY ELECTRIC MASS
MC = G EAR BOX ELECTRIC MASS
MD = ELECTRIC MASS REAR LEFT TABLE
MH* = ENGINE ELECTRIC MASS
MK = ELECTRIC MASS LEFT FRONT COCKPIT
ME = ELECTRIC MASS LEFT FRONT LONGITUDINAL GIRDER
MYH= ELECTRIC MASS LEFT HATCHBACK
NAP = NAP = TUNNEL ELECTRONIC MASS
Connections lists - Mass list
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89
ELECTRIC DIAGRAMS
89 - 11
Electric components location on the vehicle
In ject or 1
Inject or 2
Inject or 3
Inje ctor 4
Atmospheric pressure sensor
Detonation sensor
Starter
In jection air temperature sensor
Valve potentiometer
Upstream oxygen sensor
Step-by step engine
Alternator
Ignition c oil
Canister purging valve
AC pressure sensor (pressure controller)
Pressure controller DA
AC compressor clutch
Upstream oxygen sensor
Cooling motor fan and AC
Cooling engine fan resistance for AC
Oil pressure contact
Injec tion computer
RPM sensor
In jection water temperature sensor
Reverse driving contact
Fuse box and engine relays
Vehicle speed transducer
I CP brake system
Chock sensor
Windscreen wiper motor
Windscreen washing motor
Speed limit ind icator
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32Turning lights relay
Front door contact
Windscreen wiper timer
Left fron t door actuator
Le ft elec tric window actuator
Left fr ont door loud speaker
Cockpit fuse box
UCE d ecoder
FLASH relay
Rear window defrosting switch
Anti-starting bushing
STOP contact
Radio
Doors locking switch
Li ghter
Hazard switch
Climate control panel
Electr ic right window switch
Electr ic left window switch
UCE airbag
Diagnostic socket
Handbrake contact
Safety belt contact
Driver’s airbag
Right front door loud speaker
Electr ic right window actuator
Right front door actuator
Right rear door actuator
Right rear loud speaker
STOP-S3 lamp
Fuel level transmitter and electric pump
Left rear door loud speaker
Left r ear door actuator
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
No. Denomination
No.Denomination
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89
ELECTRIC DIAGRAMS
89 - 15
REMARK :
The fusible F26 is used only for v ehicles equipped wi th air c onditioning.
F10
F11
F12
F13
F14
F15
F16
F17
F19
F20
F21
F23
F26
F28Left road lights, instrument panel (indicator)
Right road lights
Acoustic warning
Signaling direction lights and hazard
Front/rear parking lights, lighting: switches, climate
control, instrument panel, lighter, radio.
Front/rear parking lights
Li ghter, radio
Cooling motor fan
Fog lamps, instrument panel (indicator)
Rear window defrosting
U.C.E. injection
El ectric left/right window switch
Cooling blower
Fog projectors
10A
10A
10A
7.5A
10A
10A
15A
30A 5A
25A
5A
30A
30A
25A
Cockpit fuse box
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89
ELECTRIC DIAGRAMS
89 - 16
Fuse box from engine compartment
The fuse box placed in the engine compartment is attached in front of the left shock absorber
column and contains relays and fusible protecting the following electric circuits:
FUS E
NUMBER
F01
F04
FUS E
TYPE
25A
30A
P ROTECTED CIRCU IT
Engine cooling fan
In jectors, oxyg en sensor heating resistance, canister purging valve,
injection computer, fuel pump, ignition coil., vehicle s peed
transducer.
R ELA Y
R ELA Y T YPE
CONTROLLED CI RC UI TD
30A
Injector s, canister
purging valve , oxygen
s ensor heating resistance,
injecti on computer, and
vehicle speed transducer
H
30A
Fuel pump,
i gnition coil
B
30A
Engine cooling fan
E*
30A
F og projectors
∗- fo r vehicles equipped with fog projectors A. Vehicles
without AC equipment
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