DACIA SUPERNOVA 2004 Repair Manual

WINDOWS
54
54 - 2
54WINDSCREEN AND HATCHBACK GLASS
The cord must be always removed through the upper part of the windscreen.
Each time a windscreen is mounted, ensure the uniform setting of the whole assembly on the
carriage body by tapping several times with a rubber hammer, on the edge of the glass frame.
NOTE
Do not tap the glass on corners and on the two vertical si des.
After the windscreen mounting check out carefully the uniformity of the whole assembly and
then its water-proofing by splashing with a j et of water.
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WINDOWS
54
54 - 3
Dismount
the luggage compartment table.
Di sconnect the mass connection and the
hatchback defrosting supply connection.
Remove the glass together with the gasket,
by pushing it from the inside of the vehicle. Clean the gasket and place the glass in its
new gasket. The mounting of the hatchback glass – gasket
assembly, i s performed in the same way with
the windscreen mounting.
HATCHBACK GLASS REPLACEMENT
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EXTERNAL PROTECTIONS
55
55 - 1
REMOUNTING
Perform in the reverse
order the dismounting operations.
DISMOUNTING
Disconnect the fog projectors.
Dismo
unt :
-the attachment nut (1) of the front bumper (2) on the carriage body
-the attachment screws (3) and the cage nuts (5) of the bumper on the front cross bar.
-the lateral supports (4) are fixed by nuts on the iron core mounted in the front bumper. FRONT BUMPER
1
5
4
1
32
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EXTERNAL PROTECTIONS
55
55 - 2
DISMOUNTING
Disconnect
the rear fog spotlights, from the rear wiring.
Dismo unt :
- the nuts ( 1) and the attachment screws (3) of the rear bumper (4) on the carriage body,
by means of lateral supports (2), respectively by the bumper ends on the rear wheels passage.
-the attachment nuts (7) of the counterblade (6) on the carriage body.
D etach the rear bumper (5).
REMOUNTING
Perform the dismounting operations in the reverse order. RE
AR BUMPER
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EXTERNAL PROTECTIONS
55
55 - 3

WORKING PROCEDURE
Smooth the margins of the exfoliated area (dry abrasive paper 220 grams; 400) and slightly
depolish the whole bumper. Ungrease with extraction petrol.
Using a gun, spray on exfoliated areas, Primer (liability ground)
Apply by spraying on the exfoliated areas, fuller till equalization , then spray on a thin layer on
the whole bumper.
In case after 20 minutes of fuller layer e xposing in the air, the applied Fuller film does not
presents painting defects, spray using a gun two layers, wet +wet enamel in the vehicle color.
If the film presents painting defe cts, remove t hem by grinding and depolish the rest of the
s urface. The opera tion will be performed a fter 6 hours of air drying, a nd after 20-30 minutes
when there is the possibility of drying at 60gr. C.
NOTE
For this operation, the di smounting of the bumper is not necessary with the condition
that the areas, which might be exposed to the used materials, should be protected. RE
AR BUMPER
FRONT/REAR BUMPER PAINTING/REPAINTING PROCEDURE
The necessary materials for the r epainting operation are the following:
-Abrasive paper gr 220; 4001sheet/4 bumpers;
-Extraction petrol S27 0,05 kg./bumper;
-Gauze 0,05 mp./bumper;
-Primer P572-212 10-15 gr./bumper;
-Fuller P565-777 80 gr./ bumper ;
-Catalytic agent P850-1492 40 gr./bumper;
-Thinner 15 gr./bumper; -Same color enamel
-For opaque -opaque enamel S 5505 180gr./bumper
- catalytic agent S 3538 45gr./ bumper
-thinner S 4300 35 gr./bumper
-For metallic paint -metal enamel S 5901 175 gr./bumper
-thinner S 5900 35 gr./bumper
-cata lytic agent S 493242 65 gr./bumper
-lacquer thinner 362077 35 gr./bumper
-L acrit lacquer 22 8050 30 gr./bumper
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EXTERNAL ACCESSORIES
56
56 - 1
OU TSIDE ACCESSORIES
EXTERNAL REAR VIEW MIRROR
DISMOUNTING
Dismount the attachment screw (3) for the interior ornament (4) and release the ornament;
Di smount the cross piece (2 ) attachment screws (5) and the ornament (6), releasing so, the
outside rear view mirror (7).
REMOUNTING
Perform in the reverse order the dismounting operations.
AILERON
DISMOUNTING
Open the hatchback and disconnect the lamp
supply connectors (2).
Di smount the attachment scre ws (3) of the
aileron (1) on the hatchback.
Release the aileron.
REMOUNTING
Perform in the reverse order the dismounting
operations .
3
21
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EXTERNAL ACCESSORIES
56
56 - 2
AILERON
DISMOUNTING
Open the hatchback and disconnect the lamp
supply connectors (2).
Di smount the attachment scre ws (3) of the
aileron (1) on the hatchback.
Release the aileron.
REMOUNTING
Perform in the reverse order the dismounting
operations .
3
21
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REPAIR MANUAL
DACIA
RM 524-3 SEALING, ELECTRICITY
ENGINE: E7J
G EARBOX: JH3
TA P V: B 41A, B41B, B41D
Ref: 6001999442 APRIL 2004 English version
The reparation methods prescribed by the manufacturer in the present document are established subject to
t echnical specifications in force at the document issuing date.
These a re subject to modifications brought by the manufacturer at the fabrication of different assemblies,
s ubassemblies or accessor ies of its vehicles.
All rights rese rved to SC Automobile Dacia SA.
Re production or transla ting even partia lly of this prese nt doc ume nt is forbidde n without the writte n
authorisation of AUTOMOBILE DACIA S.A.
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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82B HORN - ENGINE IMMOBILISERGene ralities.................................................. 82B-41
Sy stem functionning..................................... 82B-42
The pin code................................................. 82B-43
The system’s memory.................................... 82B-44
Functional checking of the system................ 82B-45
Table 1.......................................................... 82B-47
Table 2...........................................................82B-49
Dismounting - remounting of the
antiintrusion UCE......................................... 82B-51
Si rene dismounting - remounting.................. 82B-52
Dismounting - remounting of the
hood conta ct ................................................. 82B-53
Vo l u m e sensor
dismounting - rem ounting............................. 82B-54
83 INSTRUMENT PANEL Instrument panel (until 01.06.2001).............. 83-1
Connectors (until 01.06.2001)....................... 83-2
Instrument panel (after 01.06.2001).............. 83-3
C onnectors (until 01.06.2001)....................... 83-4
Instrument panel replacement ........................ 83-5
Dismounting/remounting speedometer
cable (flexible shaft)...................................... 82-7
Diagnostic...................................................... 83-9
F uel leve l transmitter..................................... 83-10
84 CONTROLS - SIGNALLING Anti theft mechanism.................................... 84-1
Under wheel control module......................... 84-3
Fog lamps switch.......................................... 84-5
Rear windows defrosting switch
(impulsional type)........................................ 84-6
Hazard switch............................................... 84-7
Doors closing switch..................................... 84-8
AC starting buton.......................................... 84-9
85 WINDSCREEN WIPERS Windscreen wiper mechanism....................... 85-1
Diagnostic...................................................... 85-5
.
86 RADIO General.......................................................... 86-1
Connectors..................................................... 86-4
87 ELECTRICAL ASSISANCE EQUIPEMENT Windscreen washing....................................... 87-1
89A ELECTRICAL DIAGRAMS Generalites.................................................... 89A-1
Functional diagrams list................................ 89A-10
Electric components index............................ 89A-12
Couplings list. Mass index............................ 89A-14
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89A-15 Location of ele ctric coupling on
the vehic le................................................... 89A-16
Cockpit fuse box......................................... 89A-18
Fu
se box from engine compartment............ 89A-22
Wires functions index in connector s and
couplings...................................................... 89A-24
C onnectors and connections wires function.. 89A-27
Wires functions explanation......................... 89A-102
89B ELECTRICAL DIAGRAMS Functional diagrams list................................ 89B-1
Electric components index............................ 89B-3
Couplings list. Mass index............................ 89B-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89B-5
Location of ele ctric coupling on
the vehic le......................................................89B-6
Cockpit fuse box............................................89B-8
Fu se box from engine compartment..............89B-12
Wires functions index in connector s and
couplings....................................................... 89B-14
C onnectors and connections wires function...89B-17
Wires functions explanation.......................... 89B-90
89C ELECTRICAL DIAGRAMS Functional diagrams list................................ 89C-1
Electric components index............................ 89C-3
Couplings list. Mass index............................ 89C-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89C-5
Location of ele ctric coupling on
the vehic le......................................................89C-6
Cockpit fuse box............................................89C-8
Fu se box from engine compartment..............89C-12
Wires functions index in connector s and
couplings...................................................... 89C-14
C onnectors and connections wires function...89C-17
Wires functions explanation.......................... 89C-90
89D ELECTRICAL DIAGRAMS Generalites................................................... 89D-1
Functional diagrams list............................... 89D-6
Electric components index........................... 89D-8
Couplings list. Mass index........................... 89D-9
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle .................. 89D-10
Location of ele ctric coupling on
the vehic le.................................................... 89D-11
Cockpit fuse box........................................... 89D-13
Fu se box from engine compartment............. 89D-17
Wires functions index in connector s and
couplings...................................................... 89D-19
C onnectors and connections wires function.. 89D-22
Wires functions explanation.......................... 89D-91
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