driver DAEWOO LACETTI 2004 Service User Guide
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Page 419 of 2643

ENGINE CONTROLS 1F – 173
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0262
INJECTOR 1 HIGH VOLTAGE
Circuit Description
The transaxle control module(TCM)/engine control mod-
ule (ECM) has four individual injector driver circuits, each
of which controls an injector. When a driver circuit is
grounded by the ECM, the injector is activated. The ECM
monitors the current in each driver circuit. The ECM mea-
sures a voltage drop through a fixed resistor and controls
it. The voltage on each driver is monitored to detect a fault.
If the voltage is not what the ECM expects to monitor on
the circuit, a Diagnostic Trouble Code (DTC) is set. This
DTC detects a low voltage and/or an open circuit and high
voltage conditions for low–side drive injector outputs.
Conditions for Setting the DTC
S The injector 1 circuit is a short to battery condition
exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Records buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An injector driver circuit that is open or shorted to voltage
will causes a DTC P0262 to set. It will also cause a misfire
due to an inoperative injector. A misfire DTC should also
be set indicating which injector is inoperative.
Long–term and short–terms fuel trims that are excessively
high or low are a good indication that an injector is mal-
functioning. Refer to ”Fuel Injector Balance Test” in this
section to check for malfunctioning injectors.
The injector resistance tested at the ECM connection is
slightly more than it tested directly at the injector because
it includes resistance of the harness wires. The normal val-
ue is about 13.5W.
Page 421 of 2643

ENGINE CONTROLS 1F – 175
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0264
INJECTOR 2 LOW VOLTAGE
Circuit Description
The transaxle control module(TCM)/engine control mod-
ule (ECM) has four individual injector driver circuits, each
of which controls an injector. When a driver circuit is
grounded by the ECM, the injector is activated. The ECM
monitors the current in each driver circuit. The ECM mea-
sures a voltage drop through a fixed resistor and controls
it. The voltage on each driver is monitored to detect a fault.
If the voltage is not what the ECM expects to monitor on
the circuit, a Diagnostic Trouble Code (DTC) is set. This
DTC detects a low voltage and/or an open circuit and high
voltage conditions for low–side drive injector outputs.
Conditions for Setting the DTC
S The injector 2 circuit is an open or a short to ground
condition exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Records buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An injector driver circuit that is open or shorted to voltage
will causes a DTC P0264 to set. It will also cause a misfire
due to an inoperative injector. A misfire DTC should also
be set indicating which injector is inoperative.
Long–term and short–terms fuel trims that are excessively
high or low are a good indication that an injector is mal-
functioning. Refer to ”Fuel Injector Balance Test” in this
section to check for malfunctioning injectors.
The injector resistance tested at the ECM connection is
slightly more than it tested directly at the injector because
it includes resistance of the harness wires. The normal val-
ue is about 13.5W.
Page 423 of 2643

ENGINE CONTROLS 1F – 177
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0265
INJECTOR 2 HIGH VOLTAGE
Circuit Description
The transaxle control module(TCM)/engine control mod-
ule (ECM) has four individual injector driver circuits, each
of which controls an injector. When a driver circuit is
grounded by the ECM, the injector is activated. The ECM
monitors the current in each driver circuit. The ECM mea-
sures a voltage drop through a fixed resistor and controls
it. The voltage on each driver is monitored to detect a fault.
If the voltage is not what the ECM expects to monitor on
the circuit, a Diagnostic Trouble Code (DTC) is set. This
DTC detects a low voltage and/or an open circuit and high
voltage conditions for low–side drive injector outputs.
Conditions for Setting the DTC
S The injector 2 circuit is a short to battery condition
exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Records buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An injector driver circuit that is open or shorted to voltage
will causes a DTC P0265 to set. It will also cause a misfire
due to an inoperative injector. A misfire DTC should also
be set indicating which injector is inoperative.
Long–term and short–terms fuel trims that are excessively
high or low are a good indication that an injector is mal-
functioning. Refer to ”Fuel Injector Balance Test” in this
section to check for malfunctioning injectors.
The injector resistance tested at the ECM connection is
slightly more than it tested directly at the injector because
it includes resistance of the harness wires. The normal val-
ue is about 13.5W.
Page 425 of 2643

ENGINE CONTROLS 1F – 179
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0267
INJECTOR 3 LOW VOLTAGE
Circuit Description
The transaxle control module(TCM)/engine control mod-
ule (ECM) has four individual injector driver circuits, each
of which controls an injector. When a driver circuit is
grounded by the ECM, the injector is activated. The ECM
monitors the current in each driver circuit. The ECM mea-
sures a voltage drop through a fixed resistor and controls
it. The voltage on each driver is monitored to detect a fault.
If the voltage is not what the ECM expects to monitor on
the circuit, a Diagnostic Trouble Code (DTC) is set. This
DTC detects a low voltage and/or an open circuit and high
voltage conditions for low–side drive injector outputs.
Conditions for Setting the DTC
S The injector 3 circuit is an open or a short to ground
condition exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Records buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An injector driver circuit that is open or shorted to voltage
will causes a DTC P0267 to set. It will also cause a misfire
due to an inoperative injector. A misfire DTC should also
be set indicating which injector is inoperative.
Long–term and short–terms fuel trims that are excessively
high or low are a good indication that an injector is mal-
functioning. Refer to ”Fuel Injector Balance Test” in this
section to check for malfunctioning injectors.
The injector resistance tested at the ECM connection is
slightly more than it tested directly at the injector because
it includes resistance of the harness wires. The normal val-
ue is about 13.5W.
Page 427 of 2643

ENGINE CONTROLS 1F – 181
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0268
INJECTOR 3 HIGH VOLTAGE
Circuit Description
The transaxle control module(TCM)/engine control mod-
ule (ECM) has four individual injector driver circuits, each
of which controls an injector. When a driver circuit is
grounded by the ECM, the injector is activated. The ECM
monitors the current in each driver circuit. The ECM mea-
sures a voltage drop through a fixed resistor and controls
it. The voltage on each driver is monitored to detect a fault.
If the voltage is not what the ECM expects to monitor on
the circuit, a Diagnostic Trouble Code (DTC) is set. This
DTC detects a low voltage and/or an open circuit and high
voltage conditions for low–side drive injector outputs.
Conditions for Setting the DTC
S The injector 3 circuit is a short to battery condition
exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Records buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An injector driver circuit that is open or shorted to voltage
will causes a DTC P0268 to set. It will also cause a misfire
due to an inoperative injector. A misfire DTC should also
be set indicating which injector is inoperative.
Long–term and short–terms fuel trims that are excessively
high or low are a good indication that an injector is mal-
functioning. Refer to ”Fuel Injector Balance Test” in this
section to check for malfunctioning injectors.
The injector resistance tested at the ECM connection is
slightly more than it tested directly at the injector because
it includes resistance of the harness wires. The normal val-
ue is about 13.5W.
Page 429 of 2643

ENGINE CONTROLS 1F – 183
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0270
INJECTOR 4 LOW VOLTAGE
Circuit Description
The transaxle control module(TCM)/engine control mod-
ule (ECM) has four individual injector driver circuits, each
of which controls an injector. When a driver circuit is
grounded by the ECM, the injector is activated. The ECM
monitors the current in each driver circuit. The ECM mea-
sures a voltage drop through a fixed resistor and controls
it. The voltage on each driver is monitored to detect a fault.
If the voltage is not what the ECM expects to monitor on
the circuit, a Diagnostic Trouble Code (DTC) is set. This
DTC detects a low voltage and/or an open circuit and high
voltage conditions for low–side drive injector outputs.
Conditions for Setting the DTC
S The injector 4 circuit is an open or a short to ground
condition exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Records buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An injector driver circuit that is open or shorted to voltage
will causes a DTC P0270 to set. It will also cause a misfire
due to an inoperative injector. A misfire DTC should also
be set indicating which injector is inoperative.
Long–term and short–terms fuel trims that are excessively
high or low are a good indication that an injector is mal-
functioning. Refer to ”Fuel Injector Balance Test” in this
section to check for malfunctioning injectors.
The injector resistance tested at the ECM connection is
slightly more than it tested directly at the injector because
it includes resistance of the harness wires. The normal val-
ue is about 13.5W.
Page 431 of 2643

ENGINE CONTROLS 1F – 185
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0271
INJECTOR 4 HIGH VOLTAGE
Circuit Description
The transaxle control module(TCM)/engine control mod-
ule (ECM) has four individual injector driver circuits, each
of which controls an injector. When a driver circuit is
grounded by the ECM, the injector is activated. The ECM
monitors the current in each driver circuit. The ECM mea-
sures a voltage drop through a fixed resistor and controls
it. The voltage on each driver is monitored to detect a fault.
If the voltage is not what the ECM expects to monitor on
the circuit, a Diagnostic Trouble Code (DTC) is set. This
DTC detects a low voltage and/or an open circuit and high
voltage conditions for low–side drive injector outputs.
Conditions for Setting the DTC
S The injector 4 circuit is a short to battery condition
exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Records buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An injector driver circuit that is open or shorted to voltage
will causes a DTC P0271 to set. It will also cause a misfire
due to an inoperative injector. A misfire DTC should also
be set indicating which injector is inoperative.
Long–term and short–terms fuel trims that are excessively
high or low are a good indication that an injector is mal-
functioning. Refer to ”Fuel Injector Balance Test” in this
section to check for malfunctioning injectors.
The injector resistance tested at the ECM connection is
slightly more than it tested directly at the injector because
it includes resistance of the harness wires. The normal val-
ue is about 13.5W.
Page 435 of 2643

ENGINE CONTROLS 1F – 189
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?–Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–
111. Turn the engine OFF.
2. Disconnect the fuel injector harness connector.
3. Install a spark tester on cylinder #1 spark plug
cable.
4. Crank the engine and check for spark.
5. Repeat the above procedure on cylinders #2,
#3 and #4.
Is a spark observed on all four spark plug cables?–Go to Step 12Go to Step 20
12Replace any malfunctioning spark plugs if neces-
sary.
Is the repair complete?–Go to Step 27Go to Step 13
131. Turn the engine OFF.
2. Disconnect the fuel injector connectors from
the injectors.
3. Install an injector test light on the injector har-
ness connector for the cylinders that had mis-
fired.
4. Crank the engine and note the test light.
Does the injector test light blink?–Go to Step 14Go to Step 15
14Perform the Fuel Injector Balance Test.
Are the fuel injectors OK?–Go to Step 9Go to Step 16
151. Disconnect the injector test light.
2. With a test light connected to ground, probe
the ignition feed terminal 2 of the injector har-
ness connector for each cylinder that had mis-
fire.
3. Crank the engine.
Does the test light illuminate?–Go to Step 17Go to Step 19
16Replace any malfunctioning fuel injectors.
Is the repair complete?Go to Step 27–
17Check the affected fuel injector driver circuit at termi-
nals 59, 89, 90, and 60 for an open, short, or short
to voltage.
Is a problem found?–Go to Step 18Go to Step 24
18Repair the open or the shorted fuel injector driver cir-
cuit.
Is the repair complete?–Go to Step 27–
Page 439 of 2643

ENGINE CONTROLS 1F – 193
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?–Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–
111. Turn the engine OFF.
2. Disconnect the fuel injector harness connector.
3. Install a spark tester on cylinder #1 spark plug
cable.
4. Crank the engine and check for spark.
5. Repeat the above procedure on cylinders #2,
#3 and #4.
Is a spark observed on all four spark plug cables?–Go to Step 12Go to Step 20
12Replace any malfunctioning spark plugs if neces-
sary.
Is the repair complete?–Go to Step 27Go to Step 13
131. Turn the engine OFF.
2. Disconnect the fuel injector connectors from
the injectors.
3. Install an injector test light on the injector har-
ness connector for the cylinders that had mis-
fired.
4. Crank the engine and note the test light.
Does the injector test light blink?–Go to Step 14Go to Step 15
14Perform the Fuel Injector Balance Test.
Are the fuel injectors OK?–Go to Step 9Go to Step 16
151. Disconnect the injector test light.
2. With a test light connected to ground, probe
the ignition feed terminal 2 of the injector har-
ness connector for each cylinder that had mis-
fire.
3. Crank the engine.
Does the test light illuminate?–Go to Step 17Go to Step 19
16Replace any malfunctioning fuel injectors.
Is the repair complete?Go to Step 27–
17Check the affected fuel injector driver circuit at termi-
nals 59, 89, 90, and 60 for an open, short, or short
to voltage.
Is a problem found?–Go to Step 18Go to Step 24
18Repair the open or the shorted fuel injector driver cir-
cuit.
Is the repair complete?–Go to Step 27–
Page 485 of 2643

ENGINE CONTROLS 1F – 239
DAEWOO V–121 BL4
DTC P0462 – Fuel Level Sensor Low Voltage (1.6L DOHC Only)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition switch to ON.
2. Install a scan tool.
3. Operate the vehicle within Freeze Frame con-
ditions as noted.
Is the Diagnostic Trouble Code (DTC) P0462 set?–Go to Step 3Go to
”Diagnostic
Aids”
31. Disconnect the fuel sender electircal connector
from the fuel pump.
2. Using a digital voltmeter (DVM), measure the
voltage in the signal circuit at terminal 1.
Is the voltage within the specified value?0.2–4.8VGo to Step 4Go to Step 6
4Check for a proper ground connection at the fuel
tank and repair as necessary.
Is a repair necessary?–Go to Step 11Go to Step 5
51. Remove the fuel sender from the fuel tank.
2. Reconnect the fuel sender electrical connector.
3. Monitor the Fuel Level Sensor parameter on
the scan tool while moving the Fuel Level Sen-
sor float from the empty position to the full
position.
4. Repeat the procedure several times.
Does the Fuel Level Sensor value on the scan tool
increase and then decrease steadily when the float
is moved?–Go to
”Diagnostic
Aids”Go to Step 8
6Check for an open or short to ground in the Fuel Lev-
el Sensor circuit and repair as necessary.
Is the repair necessary?–Go to Step 11Go to Step 9
7Repair the open or short to ground in the Fuel Level
Sensor circuit between the Fuel Level Sensor har-
ness connector and the Fuel Level Sensor.
Is the repair complete?–Go to Step 11–
8Replace the fuel sender assembly.
Is the replacement complete?–Go to Step 11–
91. Connect the fuel sender electrical connector.
2. Disconnect the engine control module(ECM)
connector.
3. Using a digital voltmeter (DVM) measure the
voltage in the signal circuit, at terminal 46.
Does the DVM read within the specified value?0.2–4.8VGo to Step 10Go to
Section 9E, In-
strumentation/
Driver Informa-
tion
10Replace the ECM.
Is the repair complete?–Go to Step 11–