spark plugs DAEWOO LACETTI 2004 Service Owner's Guide

ENGINE CONTROLS 1F – 193
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?–Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–
111. Turn the engine OFF.
2. Disconnect the fuel injector harness connector.
3. Install a spark tester on cylinder #1 spark plug
cable.
4. Crank the engine and check for spark.
5. Repeat the above procedure on cylinders #2,
#3 and #4.
Is a spark observed on all four spark plug cables?–Go to Step 12Go to Step 20
12Replace any malfunctioning spark plugs if neces-
sary.
Is the repair complete?–Go to Step 27Go to Step 13
131. Turn the engine OFF.
2. Disconnect the fuel injector connectors from
the injectors.
3. Install an injector test light on the injector har-
ness connector for the cylinders that had mis-
fired.
4. Crank the engine and note the test light.
Does the injector test light blink?–Go to Step 14Go to Step 15
14Perform the Fuel Injector Balance Test.
Are the fuel injectors OK?–Go to Step 9Go to Step 16
151. Disconnect the injector test light.
2. With a test light connected to ground, probe
the ignition feed terminal 2 of the injector har-
ness connector for each cylinder that had mis-
fire.
3. Crank the engine.
Does the test light illuminate?–Go to Step 17Go to Step 19
16Replace any malfunctioning fuel injectors.
Is the repair complete?Go to Step 27–
17Check the affected fuel injector driver circuit at termi-
nals 59, 89, 90, and 60 for an open, short, or short
to voltage.
Is a problem found?–Go to Step 18Go to Step 24
18Repair the open or the shorted fuel injector driver cir-
cuit.
Is the repair complete?–Go to Step 27–

1F – 422IENGINE CONTROLS
DAEWOO V–121 BL4
8. Check fuel for water, alcohol, etc.
9. A basic engine problem that affects all cylinders is
the only possibility at this point. (Cam timing,
throttle body leak, restricted air flow, etc.)
11. Tests the ignition system voltage output using a
spark tester.
12. Replace any spark plugs that are worn, cracked or
fouled.
13. Checks for voltage at the ignition feed circuit.
18. Whenever the driver circuit is shorted to ground,
the light will be on steady. When the driver circuit is
shorted to voltage or open, the light will be off.19. Since voltage is supplied to the fuel injector on a
single circuit, the malfunction could only be a poor
connection or open in the fuel injector harness. An
open before the harness would result in an ”Engine
Cranks But Will Not Run” complaint.
28. Before replacing the ECM, check terminals for im-
proper mating, broken locks, or physical damage to
the wiring harness. The replacement ECM must be
reprogrammed. Refer to the latest Techline proce-
dure for ECM reprogramming.
DTC P0300 – Multiple Cylinder Misfire Detected
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs)
Are DTCs P0201, P0202, P0203, P0204 set?–Go to applica-
ble DTCGo to Step 3
31. Perform a visual/physical inspection.
2. Make any repairs that are necessary.
Is the repair complete?–Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
61. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC
as noted.
Are any Misfire Current counters incrementing?–Go to Step 5Go to
”Diagnostic
Aids”
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?–Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–

ENGINE CONTROLS 1F – 423
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
111. Turn the engine OFF.
2. Disconnect the fuel injector harness connector.
3. Install a spark tester on cylinder #1 spark plug
cable.
4. Crank the engine and check for spark.
5. Repeat the above procedure on cylinders #2,
#3 and #4.
Is a spark observed on all four spark plug cables?–Go to Step 12Go to Step 20
12Replace any malfunctioning spark plugs if neces-
sary.
Is the repair complete?–Go to Step 27Go to Step 13
131. Turn the engine OFF.
2. Disconnect the fuel injector connectors from
the injectors.
3. Install an injector test light on the injector har-
ness connector for the cylinders that had mis-
fired.
4. Crank the engine and note the test light.
Does the injector test light blink?–Go to Step 14Go to Step 15
14Perform the Fuel Injector Balance Test.
Are the fuel injectors OK?–Go to Step 9Go to Step 16
151. Disconnect the injector test light.
2. With a test light connected to ground, probe
the ignition feed terminal 2 of the injector har-
ness connector for each cylinder that had mis-
fire.
3. Crank the engine.
Does the test light illuminate?–Go to Step 17Go to Step 19
16Replace any malfunctioning fuel injectors.
Is the repair complete?Go to Step 27–
17Check the affected fuel injector driver circuit at termi-
nals M25, M22, M24, and M11 for an open, short, or
short to voltage.
Is a problem found?–Go to Step 18Go to Step 24
18Repair the open or the shorted fuel injector driver cir-
cuit.
Is the repair complete?–Go to Step 26–
19Repair the open ignition feed circuit between the fuel
injector harness connector and the fuel injector con-
nector.
Is the repair complete?–Go to Step 27–
20Measure the resistance of the spark plug cable that
the spark plug tester did not spark.
Is the resistance of the spark plug cable less than the
specified value?30,000 WGo to Step 21Go to Step 25
21Inspect the Engine Control Module (ECM) connec-
tor and connections.
Are the connections OK?–Go to Step 22Go to Step 23
22Check the affected cylinders ignition control circuit
for an open or short and repair as necessary.
Is the repair complete?–Go to Step 27Go to Step 26

ENGINE CONTROLS 1F – 427
DAEWOO V–121 BL4
misfire. Depending on the engine load, the condi-
tions may have to be maintained for up to 20 sec-
onds. Whenever the misfire accumulators start to
increment, then misfire is present. A history misfire
counter will store the number of misfires that have
occurred until the DTC is cleared.
8. Check the fuel for water, alcohol, etc.
9. A basic engine problem that affects all cylinders is
the only possibility at this point. (Cam timing,
throttle body leak, restricted air flow, etc.)
11. Tests the ignition system voltage output using a
spark tester.
12. Replace any spark plugs that are worn, cracked or
fouled.
13. Checks for voltage at the ignition feed circuit.18. Whenever the driver circuit is shorted to ground,
the light will be on steady. When the driver circuit is
shorted to voltage or open, the light will be off.
19. Since voltage is supplied to the fuel injector on a
single circuit, the malfunction could only be a poor
connection or open in the fuel injector harness. An
open before the harness would result in an ”Engine
Cranks But Will Not Run” complaint.
28. Before replacing the ECM, check terminals for im-
proper mating, broken locks, or physical damage to
the wiring harness. The replacement ECM must be
reprogrammed. Refer to the latest Techline proce-
dure for ECM reprogramming.
DTC P0301 – Cylinder 1 Misfire
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC)
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs)
Are DTCs P0201 or P300 set?–Go to applica-
ble DTCGo to Step 3
31. Perform a visual/physical inspection.
2. Make any repairs that are necessary.
Is the repair complete?–Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
61. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC
as noted.
Are any Misfire Current counters incrementing?–Go to Step 5Go to
”Diagnostic
Aids”
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?–Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–

1F – 432IENGINE CONTROLS
DAEWOO V–121 BL4
8. Check the fuel for water, alcohol, etc.
9. A basic engine problem that affects all cylinders is
the only possibility at this point. (Cam timing,
throttle body leak, restricted air flow, etc.)
11. Tests the ignition system voltage output using a
spark tester.
12. Replace any spark plugs that are worn, cracked or
fouled.
13. Checks for voltage at the ignition feed circuit.
18. Whenever the driver circuit is shorted to ground,
the light will be on steady. When the driver circuit is
shorted to voltage or open, the light will be off.19. Since voltage is supplied to the fuel injector on a
single circuit, the malfunction could only be a poor
connection or open in the fuel injector harness. An
open before the harness would result in an ”Engine
Cranks But Will Not Run” complaint.
28. Before replacing the ECM, check terminals for im-
proper mating, broken locks, or physical damage to
the wiring harness. The replacement ECM must be
programmed. Refer to the latest Techline procedure
for ECM reprogramming.
DTC P0302 – Cylinder 2 Misfire
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs)
Are DTCs P0202 or P300 set?–Go to applica-
ble DTCGo to Step 3
31. Perform a visual/physical inspection.
2. Make any repairs that are necessary.
Is the repair complete?–Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
61. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC
as noted.
Are any Misfire Current counters incrementing?–Go to Step 5Go to
”Diagnostic
Aids”
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?–Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–

ENGINE CONTROLS 1F – 437
DAEWOO V–121 BL4
8. Check the fuel for water, alcohol, etc.
9. A basic engine problem that affects all cylinders is
the only possibility at this point. (Cam timing,
throttle body leak, restricted air flow, etc.)
11. Tests the ignition system voltage output using a
spark tester.
12. Replace any spark plugs that are worn, cracked or
fouled.
13. Checks for voltage at the ignition feed circuit.
18. Whenever the driver circuit is shorted to ground,
the light will be on steady. When the driver circuit is
shorted to voltage or open, the light will be off.19. Since voltage is supplied to the fuel injector on a
single circuit, the malfunction could only be a poor
connection or open in the fuel injector harness. An
open before the harness would result in an ”Engine
Cranks But Will Not Run” complaint.
28. Before replacing the ECM, check terminals for im-
proper mating, broken locks, or physical damage to
the wiring harness. The replacement ECM must be
programmed. Refer to the latest Techline procedure
for ECM reprogramming.
DTC P0303 – Cylinder 3 Misfire
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs)
Are DTCs P0203 or P300 set?–Go to applica-
ble DTCGo to Step 3
31. Perform a visual/physical inspection.
2. Make any repairs that are necessary.
Is the repair complete?–Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
61. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC
as noted.
Are any Misfire Current counters incrementing?–Go to Step 5Go to
”Diagnostic
Aids”
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?–Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–

1F – 442IENGINE CONTROLS
DAEWOO V–121 BL4
8. Check the fuel for water, alcohol, etc.
9. A basic engine problem that affects all cylinders is
the only possibility at this point. (Cam timing,
throttle body leak, restricted air flow, etc.)
11. Tests the ignition system voltage output using a
spark tester.
12. Replace any spark plugs that are worn, cracked or
fouled.
13. Checks for voltage at the ignition feed circuit.
18. Whenever the driver circuit is shorted to ground,
the light will be on steady. When the driver circuit is
shorted to voltage or open, the light will be off.19. Since voltage is supplied to the fuel injector on a
single circuit, the malfunction could only be a poor
connection or open in the fuel injector harness. An
open before the harness would result in an ”Engine
Cranks But Will Not Run” complaint.
28. Before replacing the ECM, check terminals for im-
proper mating, broken locks, or physical damage to
the wiring harness. The replacement ECM must be
programmed. Refer to the latest Techline procedure
for ECM reprogramming.
DTC P0304 – Cylinder 4 Misfire
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs)
Are DTCs P0201 or P300 set?–Go to applica-
ble DTCGo to Step 3
31. Perform a visual/physical inspection.
2. Make any repairs that are necessary.
Is the repair complete?–Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
61. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC
as noted.
Are any Misfire Current counters incrementing?–Go to Step 5Go to
”Diagnostic
Aids”
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–

ENGINE CONTROLS 1F – 577
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
101. Check the fuel injector driver circuit.
2. Disconnect all of the fuel injector harness con-
nectors at the fuel injectors.
3. Connect an injector test light between the har-
ness terminals of each fuel injector connector.
4. Note the test light while cranking the engine.
Does the test light blink at all connectors?–Go toStep 13Go toStep 11
11Check the fuel injector driver wiring harness, the
connectors, and the connector terminals for the
proper connections.
Is the problem found?–Go toStep 12Go toStep 30
12Repair the wiring harness, the connector, or the con-
nector terminal as needed.
Is the repair complete?–System OK
13Measure the resistance of each fuel injector at 68°F
(20°C). The resistance will increase slightly at high-
er temperatures.
Is the fuel injector resistance within the value speci-
fied?11.6–12.4 ΩGo toStep 15Go toStep 14
14Replace any fuel injector with a resistance that is out
of specifications.
Is the repair complete?–System OK–
15Perform an injector balance test.
Is the problem found?–Go toStep 16Go toStep 17
16Replace any restricted or leaking fuel injectors as
needed.
Is the repair complete?–System OK–
171. Check for the proper ignition voltage output for
each cylinder with a spark tester.
2. Inspect the spark plugs for cracks, wear, im-
proper gap, burned electrodes, or heavy de-
posits.
3. Inspect the ignition wires for short conditions.
4. Inspect all of the ignition grounds for loose con-
nections.
5. Inspect the powertrain control module
(PCM)/engine control module (ECM) for the
proper operation.
Is the problem found?–Go toStep 18Go toStep 19
18Correct or replace any faulty ignition components.
Is the repair complete?–System OK–
19Does the engine misfire or cut out under load or at
idle?Go to
”Ignition Sys-
tem Check”Go toStep 20
20Does the engine start, but then immediately stall?–Go toStep 21Go toStep 23
211. Remove the Crankshaft Position (CKP) sensor.
2. Inspect for faulty connections and repair as
needed.
Is the problem found?–Go toStep 22Go toStep 25
22Repair the faulty connections as needed.
Is the repair complete?–System OK–

ENGINE CONTROLS 1F – 579
DAEWOO V–121 BL4
SURGES OR CHUGGLES
Definition : Engine power varies under steady throttle or
cruise, making it feel as if the vehicle speeds up and slows
down with no change in the accelerator pedal position.
Important : Make sure the driver understands Torque
Converter Clutch (TCC) and A/C compressor operation as
described in the owner’s manualThe speedometer reading and the speed reading on the
scan tool should be equal.
Before diagnosing the symptom, check service bulletins
for updates.
Step
ActionValue(s)YesNo
1Were the Important Preliminary Checks performed?–Go toStep 2Go to
”Important Pre-
liminary
Checks”
2Connect the scan tool to the Data Link Connector
(DLC).
Does the Front Heated Oxygen Sensor (HO2S1) re-
spond quickly to different throttle positions?–Go toStep 4Go toStep 3
31. Check the HO2S1 sensor for silicone or other
contaminants from fuel or use of improper
Room Temperature Vulcanizing (RTV) sealant.
2. Replace the contaminated HO2S1 sensor.
Is the repair complete?–System OK–
41. Drive the vehicle at the speed of the complaint.
2. Monitor the long term fuel trim reading using
the scan tool.
Is the long term fuel trim reading within the value
specified?–20–25%Go toStep 7Go toStep 5
5Is the long term fuel trim reading below the value
specified?–20%Go to
”Diagnostic
Aids for DTC
P0172”Go toStep 6
6Is the long term fuel trim reading above the value
specified?25%Go to
”Diagnostic
Aids for DTC
P0171”–
7Check the fuel system pressure while the condition
exists.
Is the fuel system pressure within specifications?41–47 psi
(284–325 kPa)Go toStep 8Go toStep 17
8Check the in–line fuel filter.
Is the filter dirty or plugged?–Go toStep 18Go toStep 9
9Perform an injector diagnosis.
Does the injector balance test pinpoint the problem?–Go toStep 19Go toStep 10
101. Check for proper ignition voltage output using a
spark tester.
2. Inspect the spark plugs for cracks, wear, im-
proper gap, burned electrodes, or heavy de-
posits.
Is the problem found?–Go toStep 11Go toStep 12
11Repair or replace any ignition system components
as needed.
Is the repair complete?–System OK–

1F – 584IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
11Replace any restricted or leaking fuel injectors.
Is the repair complete?–System OK–
12Check the fuel system pressure after a cold start or
during moderate or full throttle acceleration.
Is the fuel pressure within specifications?41–47 psi
(284–325 kPa)Go toStep 14Go toStep 13
13Repair the restriction in the fuel system or replace
the faulty fuel pump.
Is the repair complete?–System OK–
141. Check for faulty ignition wires.
2. Inspect for fouled spark plugs.
3. Check the ignition system output on each cylin-
der with a spark tester.
Is the problem found?–Go toStep 15Go toStep 16
15Repair or replace any ignition components as need-
ed.
Is the repair complete?–System OK–
161. Check the generator output voltage.
2. Repair or replace the generator if the generator
output is less than the value specified.
3. Check the Exhaust Gas Recirculation (EGR)
valve operation.
Are all checks and needed repairs complete?12–16 vSystem OK–
CUTS OUT, MISSES
Definition : This Involves a steady pulsation or jerking that follows engine speed, usually more pronounced as engine load
increases. The exhaust has a steady spitting sound at idle or low speed.
Step
ActionValue(s)YesNo
1Were the Important Preliminary Checks performed?–Go toStep 2Go to
”Important Pre-
liminary
Checks”
2Check the ignition system output voltage for all of the
cylinders using a spark tester.
Is spark present on all of the cylinders?–Go toStep 3Go to
”Ignition Sys-
tem Check”
31. Inspect the spark plugs for excessive wear,
insulation cracks, improper gap, or heavy de-
posits.
2. Check the resistance of the ignition wires. Re-
place any ignition wires that have a resistance
greater than the value specified.
Is the problem found?3,000 ΩGo toStep 4Go toStep 5
4Repair or replace any components as needed.
Is the repair complete?–System OK–
5With the engine running, spray the ignition wires with
a fine water mist to check for arcing and shorting to
ground.
Is the problem found?–Go toStep 6Go toStep 7
6Replace the ignition wires.
Is the repair complete?–System OK–