Section 5 DAEWOO LACETTI 2004 Service Repair Manual
[x] Cancel search | Manufacturer: DAEWOO, Model Year: 2004, Model line: LACETTI, Model: DAEWOO LACETTI 2004Pages: 2643, PDF Size: 80.54 MB
Page 2413 of 2643

9O – 2IBUMPERS AND FASCIAS
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
FRONT BUMPER FASCIA
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front wheel well splash shields. Refer
to Section 9R, Body Front End.
3. Remove the fog lamps and the headlamps. Refer to
Section 9B, Lighting Systems.
4. Remove the fender–to–fascia bolts and the screws.
5. Remove the lower fascia clips.
6. Remove the upper fascia clips.
7. Remove the front bumper fascia.
Page 2414 of 2643

BUMPERS AND FASCIAS 9O – 3
DAEWOO V–121 BL4
Installation Procedure
1. Install the front bumper fascia.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the upper fascia screws.
3. Install the lower fascia clips.
4. Install the fender–to–fascia bolts and the screws.
Tighten
Tighten the fender–to–fascia bolts to 10 NSm (89 lb–
in).
Tighten the fender–to–fascia screws to 2 NSm (18 lb–
in).
5. Install the headlamps and the fog lamps. Refer to
Section 9B, Lighting Systems.
6. Install the front wheel well splash shields. Refer to
Section 9B, Lighting Systems.
7. Connect the negative battery cable.
FRONT BUMPER ENERGY
ABSORBER
Removal Procedure
1. Remove the front bumper fascia. Refer to ”Front
Bumper Fascia” in this section.
2. Remove the energy absorber.
Page 2415 of 2643

9O – 4IBUMPERS AND FASCIAS
DAEWOO V–121 BL4
Installation Procedure
1. Install the energy absorber.
2. Install the front bumper fascia. Refer to ”Front
Bumper Fascia” in this section.
FRONT BUMPER IMPACT BAR
Removal Procedure
1. Disconnect the electrical connector.
2. Remove the front bumper fascia. Refer to ”Front
Bumper Fascia” in this section.
3. Remove the front bumper energy absorber. Refer
to ”Front Bumper Energy Absorber” in this section.
4. Remove the bolts and the front bumper impact bar.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the front impact bar with the bolts.
Tighten
Tighten the front impact bar bolts to 39 NSm (29 lb–ft).
2. Install the front bumper energy absorber. Refer to
”Front Bumper Energy Absorber” in this section.
3. Install the front bumper fascia. Refer to ”Front
Bumper Fascia” in this section.
4. Connect the electrical connector.
NOTCHBACK REAR BUMPER
FASCIA
Removal Procedure
1. Remove the rear wheels. Refer to Section 2E,
Tires and Wheels.
2. Remove the screws and the mud guards.
3. Remove the screws and the splash shields.
4. Remove the screws behind the fascia.
Page 2416 of 2643

BUMPERS AND FASCIAS 9O – 5
DAEWOO V–121 BL4
5. Remove the luggage compartment rear guarter trim
panels. Refer to Section 9G, Interior Trim.
6. Remove the bolts and the nuts in the luggage
compartment.
7. Remove the bolts and the screws.
8. Remove the rear bumper fascia.
Installation Procedure
1. Install the rear bumper fascia with the bolts and the
screws.
2. Install the bolts and the nuts in the luggage
compartment.
3. Install the luggage compartment rear guarter trim
panels. Refer to Section 9G, Interior Trim.
Page 2417 of 2643

9O – 6IBUMPERS AND FASCIAS
DAEWOO V–121 BL4
4. Install the screws behind the fascia.
5. Install the splash shields with the screws.
6. Install the mud guards with the screws.
7. Install the rear wheels. Refer to Section 2E, Tires
and Wheels.
HATCHBACK REAR BUMPER
FASCIA
Removal Procedure
1. Remove the rear wheels. Refer to Section 2E,
Tires and Wheels.
2. Remove the screws and the splash shields.
3. Remove the screws behind the fascia.
4. Remove the luggage compartment wheelhouse trim
panels. Refer to Section 9G, Interior Trim.
5. Remove the bolts and the nuts in the luggage
compartment.
6. Remove the screws.
7. Remove the rear bumper fascia.
Page 2418 of 2643

BUMPERS AND FASCIAS 9O – 7
DAEWOO V–121 BL4
Installation Procedure
1. Install the rear bumper fascia with the screws.
2. Install the bolts and the nuts in the luggage
compartment.
3. Install the luggage compartment wheelhouse trim
panels. Refer to Section 9G, Interior Trim.
4. Install the screws behind the fascia.
5. Install the splash shields with the screws.
6. Install the rear wheels. Refer to Section 2E, Tires
and Wheels.
REAR BUMPER IMPACT BAR
Removal Procedure
1. Remove the rear bumper fascia. Refer to ”Rear
Bumper Fascia” in this section.
2. Remove the screws and the impact bar.
Page 2419 of 2643

9O – 8IBUMPERS AND FASCIAS
DAEWOO V–121 BL4
Installation Procedure
1. Install the impact bar with the screws.
2. Install the rear bumper fascia. Refer to ”Rear
Bumper Fascia” in this section.
Page 2421 of 2643

SECTION : 9P
DOORS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9P–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specification 9P–2. . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9P–3 . . . . .
Power Door Locks Circuit 9P–3. . . . . . . . . . . . . . . . . . . .
Power Windows Circuit (Front Only) 9P–4. . . . . . . . . .
Power Windows Circuit (Front and Rear) 9P–5. . . . . .
DIAGNOSIS9P–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Windows 9P–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9P–16 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9P–16. . . . . . . . . . . . . . . . . . . .
Outside Channel Molding 9P–16. . . . . . . . . . . . . . . . . . .
Front Door Glass Run 9P–16. . . . . . . . . . . . . . . . . . . . . .
Door Weatherstrip 9P–17. . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass Run 9P–18. . . . . . . . . . . . . . . . . . . . . .
Front Door Secondary Weatherstrip 9P–18. . . . . . . . . .
Rear Door Secondary Weatherstrip 9P–19. . . . . . . . . .
Front Door Opening Weatherstrip 9P–19. . . . . . . . . . . .
Rear Door Opening Weatherstrip 9P–20. . . . . . . . . . . . Door Seal Trim 9P–20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker 9P–21. . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker Adjustment 9P–22. . . . . . . . . . . . . . .
Front Door Lock 9P–23. . . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P–23. . . . . . . . . . . . . . . . . .
Inside Door Handle 9P–24. . . . . . . . . . . . . . . . . . . . . . . .
Outside Door Handle 9P–24. . . . . . . . . . . . . . . . . . . . . . .
Inside Lock Rod 9P–25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Cylinder 9P–25. . . . . . . . . . . . . . . . . . . . . . . .
Power Window Regulator 9P–26. . . . . . . . . . . . . . . . . . .
Door Assembly 9P–26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Hinge 9P–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Hold–Open Link 9P–28. . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9P–29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker 9P–29. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P–29. . . . . . . . . . . . . . . . . .
Power Door Locks 9P–29. . . . . . . . . . . . . . . . . . . . . . . . .
Power Windows 9P–29. . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 2436 of 2643

9P – 16IDOORS
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
OUTSIDE CHANNEL MOLDING
(Front Door Shown, Rear Door Similar)
Removal Procedure
1. Lower the window completely.
2. Remove the outside channel molding screw.
3. Lift the outside channel molding off the door.
Installation Procedure
1. Press the outside channel molding onto the door.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the outside channel molding screw.
Tighten
Tighten the outside channel molding screw to 1.3 NSm
(12 lb–in).
3. Raise the window.
FRONT DOOR GLASS RUN
Removal Procedure
1. Remove the outside rearview mirror. Refer to Sec-
tion 9L, Glass and Mirrors.
2. Remove the front door glass. Refer to Section 9L,
Glass and Mirrors.
3. Remove the glass run.
Page 2437 of 2643

DOORS 9P – 17
DAEWOO V–121 BL4
Installation Procedure
1. Install the glass run.
2. Install the front door glass. Refer to Section 9L,
Glass and Mirrors.
3. Install the outside rearview mirror. Refer to Section
9L, Glass and Mirrors.
DOOR WEATHERSTRIP
(Front Door Shown, Rear Door Similar)
Removal Procedure
1. Remove the door hold–open link–to–body bolt and
the door hold–open link.
2. Remove the door weatherstrip.
Installation Procedure
1. Install the door weatherstrip.