Section 5 DAEWOO LACETTI 2004 Service Repair Manual

9R – 4IBODY FRONT END
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the hinge with the bolts.
Tighten
Tighten the hinge bolts to 27 NSm (20 lb–ft).
2. Install the hood. Refer to ”Hood” in this section.
HOOD PROP ROD
Removal Procedure
1. Support the hood in the open position.
2. Remove the hood prop rod by gently prying the
base from the radiator support.
Installation Procedure
1. Install the hood prop rod by snapping the base back
into the radiator support.
HOOD SECONDARY LATCH
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Open the hood.
2. Mark the position of the hood latch on the radiator
support to facilitate alignment during installation.
3. Remove the bolts and the hood latch.

9R – 6IBODY FRONT END
DAEWOO V–121 BL4
Installation Procedure
1. Install the radiator grille with the screws and clips.
HATCHBACK RADIATOR GRILLE
Removal Procedure
1. Open the hood.
2. Remove the screws.
3. Pree the clips with the screw driver.
Installation Procedure
1. Install the radiator grille with the screws.
FRONT WHEEL WELL SPLASH
SHIELD
Removal Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheel. Refer to Section 2E, Tires
and Wheels.
3. Remove the front mud guard. Refer to Section 9M,
Exterior Trim.
4. Remove the screws and the front wheel well splash
shield.

BODY FRONT END 9R – 7
DAEWOO V–121 BL4
Installation Procedure
1. Install the screws and the front wheel well splash
shield.
Tighten
Tighten the front wheel well splash shield screws to
2 NSm (18 lb–in).
2. Install the front mud guard. Refer to Section 9M,
Exterior Trim.
3. Install the front wheel. Refer to Section 2E, Tires
and Wheels.
4. Lower the vehicle.
FENDER
Removal Procedure
1. Remove the front wheel well splash shield. Refer to
”Front Wheel Well Splash Shield” in this section.
2. Reposition the front headlamp.
3. Remove the bolts securing the front fascia to the
fender.
4. Reposition the front fascia.
5. Remove the fender bolts behind the front fascia.
6. Remove the bolts at the base of the fender.
7. Open the front door and remove the bolt at the
base of the A–pillar.

BODY FRONT END 9R – 9
DAEWOO V–121 BL4
6. Install the front fascia to its original position.
7. Install the bolts securing the front fascia to the
fender.
Tighten
Tighten the front fascia–to–fender bolts to 2.5 NSm
(22 lb–in).
8. Install the front headlamp to its original position.
9. Install the front wheel well splash shield. Refer to
”Front Wheel Well Splash Shield” in this section.

SECTION : 9S
BODY REAR END
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9S–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9S–1. . . . . . . . . . .
MAINTENANCE AND REPAIR9S–2 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9S–2. . . . . . . . . . . . . . . . . . . . .
Fuel Filler Door 9S–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler Door Remote Handle and Cable 9S–2. . . .
Rear Deck Lid 9S–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Deck Lid Torque Rods 9S–5. . . . . . . . . . . . . . . . .
Luggage Compartment Lock Cylinder 9S–5. . . . . . . .
Luggage Compartment Lock Striker 9S–6. . . . . . . . . .
Luggage Compartment Lock 9S–6. . . . . . . . . . . . . . . . Weatherstrip 9S–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hatchback Weatherstrip 9S–7. . . . . . . . . . . . . . . . . . . .
Hatchback Door 9S–8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Support Assemblies 9S–8. . . . . . . . . . . . . . . . . . .
Hatchback Door Lock Striker 9S–9. . . . . . . . . . . . . . . .
Hatchback Door Lock 9S–9. . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9S–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler Door 9S–10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Deck Lid (Notchback) 9S–10. . . . . . . . . . . . . . . .
Hatchback Door 9S–10. . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Fuel Filler Door Screws4–35
Fuel Filler Door Remote Cable Handle Cover Screw3–27
Fuel Filler Door Remote Cable Handle Screws10–89
Lower B–Pillar Seat Belt Anchor Bolt3828–
Luggage Compartment Lock Cylinder Nuts8–71
Luggage Compartment Lock Screws6–53
Luggage Compartment Lock Striker Bolts8–71
Rear Deck Lid Bolts10–89

9S – 2IBODY REAR END
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
FUEL FILLER DOOR
Removal Procedure
1. Remove the screws and the fuel filler door.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the fuel filler door with the screws.
Tighten
Tighten the fuel filler door screws to 4 NSm (35 lb–in).
FUEL FILLER DOOR REMOTE
HANDLE AND CABLE
Removal Procedure
1. Open the luggage compartment.
2. Remove the luggage compartment wheelhouse trim
panels and the luggage compartment rear trim pan-
el. Refer to Section 9G, Interior Trim.
3. Disconnect the cable from the fuel filler door.

BODY REAR END 9S – 3
DAEWOO V–121 BL4
4. Remove the lower B–pillar seat belt bolt and the
anchor.
5. Remove the screw and the fuel filler door remote
cable handle cover.
6. Remove the screws and the fuel filler door remote
cable handle.
7. Disconnect the cable from the handle.
8. Remove the driver’s side seat and the rear seats.
Refer to Section 9H, Seats.
9. Remove the left side front and rear rocker panels,
the left side kick panel, and the left side lower B–
pillar trim panel. Refer to Section 9G, InteriorTrim.
10. Reposition the floor carpet on the left side of the
vehicle.
11. Remove the cable.
Installation Procedure
1. Feed the cable from the luggage compartment to
the passenger compartment.
2. Install the floor carpet to its original position.
3. Install the left side front and rear rocker panels, the
left side kick panel, and the left side lower B–pillar
trim panel. Refer to Section 9G, Interior Trim.
4. Install the driver’s side seat and the rear seats. Re-
fer to Section 9H, Seats.
5. Connect the cable to the handle.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
6. Install the fuel filler door remote cable handle with
the screws.
Tighten
Tighten the fuel filler door remote cable handle screws
to 10 NSm (89 lb–in).
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
7. Install the fuel filler door remote cable handle cover
with the screw.
Tighten
Tighten the fuel filler door remote cable handle cover
screw to 3 NSm (27 lb–in).

9S – 4IBODY REAR END
DAEWOO V–121 BL4
8. Install the lower B–pillar seat belt anchor with the
bolt.
Tighten
Tighten the lower B–pillar seat belt anchor bolt to 38
NSm (28 lb–ft).
9. Connect the cable to the fuel filler door.
10. Install the luggage compartment wheelhouse trim
panels and the luggage compartment rear trim pan-
el. Refer to Section 9G, Interior Trim.
11. Close the luggage compartment.
REAR DECK LID
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector.
3. Remove the electrical harness from the rear deck
lid hinge arm.
4. Remove the bolts and the rear deck lid.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the rear deck lid with the bolts.
Tighten
Tighten the rear deck lid bolts to 10 NSm (89 lb–in).
2. Install the electrical harness to the rear deck lid
hinge arm.
3. Connect the electrical connector.
4. Connect the negative battery cable.

9S – 6IBODY REAR END
DAEWOO V–121 BL4
LUGGAGE COMPARTMENT LOCK
STRIKER
Removal Procedure
1. Open the luggage compartment.
2. Remove the luggage compartment rear lower cov-
er. Refer to Section 9G, Interior Trim.
3. Remove the bolts securing the lock striker.
4. Pull the lock striker out.
5. Disconnect the lock release cable from the lock
striker.
Installation Procedure
1. Connect the lock release cable.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the lock striker with the bolts.
Tighten
Tighten the luggage compartment lock striker bolts to
8 NSm (71 lb–in).
3. Install the luggage compartment rear lower cover.
Refer to Section 9G, Interior Trim.
LUGGAGE COMPARTMENT LOCK
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the luggage compartment lock cover.
3. Disconnect the electrical connector.
4. Remove the screws and the luggage compartment
lock.
5. Disconnect the lock rod.
Installation Procedure
1. Connect the lock rod.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the luggage compartment lock with the
screws.
Tighten
Tighten the luggage compartment lock screws to 6
NSm (53 lb–in).
3. Connect the electrical connector.
4. Install the luggage compartment lock cover.
5. Connect the negative battery cable.

BODY REAR END 9S – 7
DAEWOO V–121 BL4
WEATHERSTRIP
Removal Procedure
1. Open the luggage compartment lid.
2. Remove the weatherstrip from around the gutter.
Installation Procedure
1. Install the weatherstrip onto the gutter flange.
2. Inspect the weatherstrip. Make sure that the clinch
is completely seated onto the flange.
3. Using a water hose without a nozzle, test the rear
deck lid to make sure that no leaks are present.
S If there are no leaks present, no further repair is
required.
S If leaks are present, continue with the remainder
of the installation procedure.
J4D39S01
HATCHBACK WEATHERSTRIP
Removal Procedure
1. Open the luggage compartment lid.
2. Remove the luggage compartment rear quarter and
rear trim panels. Refer to Section 9G, Interior Trim.
3. Remove the weatherstrip from around the gutter.
J4D39S01
Installation Procedure
1. Install the weatherstrip onto the gutter flange.
2. Inspect the weatherstrip. Make sure that the clinch
is completely seated onto the flange.
3. Using a water hose without a nozzle, test the rear
deck lid to make sure that no leaks are present.
4. Install the luggage compartment rear quarter and
rear trim panels. Refer to Section 9G, Interior Trim.