Rod DAEWOO LACETTI 2004 Service Workshop Manual

ENGINE CONTROLS 1F – 151
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0138
REAR HEATED OXYGEN SENSOR HIGH VOLTAGE
Circuit Description
The engine control module (ECM) supplies a voltage of
about 450mm volts between the ECM terminals 64 and 16.
The Heated oxygen (O2) sensor varies the voltage within
a range of about 1volt if the exhaust is rich, down to about
100mm volts if the exhaust is lean. The Heated O2 sensor
is like an open circuit and produces no voltage when it is
below 360°C(600°F). An open O2 sensor circuit or a cold
O2 sensor causes ”open loop” operation.
Conditions for Setting the DTC
S The Heated oxygen sensor voltage is more than
1.2V.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
S Normal scan tool voltage varies between 0.1volts
and 0.9volts while in closed loop.
S Inspect the oxygen (O2) sensor wire. The O2 sen-
sor may be positioned incorrectly and contacting
the exhaust manifold.
S Check for an intermittent ground in the wire be-
tween the O2 sensor and the engine control mod-
ule.
S Perform an injector balance test to determine if a
restricted fuel injector may be causing the lean con-
dition.
S Vacuum of crankcase leaks will cause a lean run-
ning condition.
S An exhaust manifold gasket leak of a cracked ex-
haust manifold may cause outside air to be pulled
into the exhaust and past the sensor.

ENGINE CONTROLS 1F – 153
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0140
REAR HEATED OXYGEN SENSOR NO ACTIVITY
Circuit Description
The engine control module (ECM) supplies a voltage of
about 450mm volts between the ECM terminals 64 and 16.
The oxygen (O2) sensor varies the voltage within a range
of about 1volt if the exhaust is rich, down to about 100mm
volts if the exhaust is lean. The O2 sensor is like an open
circuit and produces no voltage when it is below
360°C(600°F). An open O2 sensor circuit or a cold O2
sensor causes ”open loop” operation.
Conditions for Setting the DTC
S The engine controls system is in closed loop.
S Engine Coolant Temperature is higher than 75°C
(167°F). (1.4L DOHC)
S Engine Coolant Temperature is higher than 70°C
(158°F). (1.6L DOHC)
S The engine speed is between 1,760 rpm and 2,368
rpm. (1.4L DOHC)
S The engine speed is between 1,300 rpm and 3,000
rpm. (1.6L DOHC)
S The vehicle speed is between 47 km/h (29.2 mph)
and 80 km/h (49.7 mph). (1.4L DOHC)
S The vehicle speed is between 26 km/h (16.2 mph)
and 54 km/h (33.6 mph). (1.6L DOHC)
S The manifold air pressure is higher than 700hPa.S No transition from rich side to lean side or lean side
to rich side during 7.8 seconds even with a forcing
of O2 sensor controller.
S DTCs P0107, P0108, P0112, P0113, P0117,
P0118, P0122, P0123, P0137, P0138, P1671,
P0300, P0335, P0336, P0341, P0400, P0404,
P0405, P0644, P0645 are NOT SET.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S The coolant fan turns ON.
S The vehicle will operate in Open Loop.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.

1F – 156IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0141
REAR HEATED OXYGEN SENSOR HEATER
MALFUNCTION
Circuit Description
The engine control module (ECM) supplies a voltage of
about 450mm volts between the ECM terminals 14 and 16.
The oxygen (O2) sensor varies the voltage within a range
of about 1volt if the exhaust is rich, down to about 100mm
volts if the exhaust is lean. The O2 sensor is like an open
circuit and produces no voltage when it is below
360°C(600°F). An open O2 sensor circuit or a cold O2
sensor causes ”open loop” operation.
Conditions for Setting the DTC
S The heated O2 sensor heater resistance is less
than 0 W or greater than 160 W. (1.4L DOHC)
S The heated O2 sensor heater resistance is less
than 10 W or greater than 30 W. (1.6L DOHC)
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.S The coolant fan turns ON.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
S Normal scan tool voltage varies between 0.1volts
and 0.9 volts while in closed loop.
S Inspect the oxygen (O2) sensor wire. The O2 sen-
sor may be positioned incorrectly and contacting
the exhaust manifold.
S Check for an intermittent ground in the wire be-
tween the O2 sensor and the engine control mod-
ule.
S Perform an injector 2alance test to determine if a
restricted fuel injector may be causing the lean con-
dition.
S Vacuum of crankcase leaks will cause a lean run-
ning condition.

ENGINE CONTROLS 1F – 195
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0327
KNOCK SENSOR CIRCUIT FAULT (1.4L DOHC)
Circuit Description
The knock sensor (KS) system is used to detect engine
detonation, allowing the engine control module (ECM) to
retard ignition control spark timing based on the KS signal
being received. The KS produces an AC signal so that un-
der a no knock condition the signal on the KS circuit mea-
sures about 0.007V AC. The KS signal’s amplitude and
frequency depend upon the amount of knock being experi-
enced. The ECM contains a non–replaceable knock filter
module called a signal–to–noise enhancement filter
(SNEF) module. This filter module in the ECM determines
whether knock is occurring by comparing the signal level
on the KS circuit with the voltage level on the noise chan-
nel. The noise channel allows the ECM to reject any false
knock signal by knowing the amount of normal engine me-
chanical noise present. Normal engine noise varies de-
pending on engine speed and load. When the ECM deter-
mines that an abnormally low noise channel voltage level
is being experienced, a DTC P0327 will set.
Conditions for Setting the DTC
S The knock sensor SPI bus in failure during 8 sec-
onds.
Or
S The knock sensor voltage is less than 0.3V.
S The engine coolant temperature is greater than
60°C (145°F).
S The engine speed is greater than 1,500 rpm.
S The mass air flow is higer than 180mg/tdc.
Or
S When difference between a original signal valve
and filtering valve is less than 5%.S The engine coolant temperature is greater than
60°C (145°F).
S The mass air flow is greater than 180mg/tdc.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store wnditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

1F – 198IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0327
KNOCK SENSOR CIRCUIT FAULT (1.6L DOHC)
Circuit Description
The knock sensor (KS) system is used to detect engine
detonation, allowing the transaxle control module
(TCM)/engine control module (ECM) to retard ignition con-
trol spark timing based on the KS signal being received.
The KS produces an AC signal so that under a no knock
condition the signal on the KS circuit measures about
0.007V AC. The KS signal’s amplitude and frequency de-
pend upon the amount of knock being experienced. The
ECM contains a non–replaceable knock filter module
called a signal–to–noise enhancement filter (SNEF) mod-
ule. This filter module in the ECM determines whether
knock is occurring by comparing the signal level on the KS
circuit with the voltage level on the noise channel. The
noise channel allows the ECM to reject any false knock
signal by knowing the amount of normal engine mechani-
cal noise present. Normal engine noise varies depending
on engine speed and load. When the ECM determines that
an abnormally low noise channel voltage level is being ex-
perienced, a DTC P0327 will set.
Conditions for Setting the DTC
S The knock sensor SPI bus in failure during 10 sec-
onds.
Or
S The knock sensor voltage is less than 0.3V.
S The engine coolant temperature is greater than
60°C(145°F).
S The engine speed is greater than 1,500rpm.
S The mass air flow is higer than 180mg/tdc.
Or
S When difference between a original signal valve
and filtering valve is less than 5%.S The engine coolant temperature is greater than
60°C(145°F).
S The mass air flow is greater than 170mg/tdc.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 201
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0335
MAGNETIC CRANKSHAFT POSITION SENSOR
ELECTRICAL ERROR
Circuit Description
The 58X reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
58 crankshaft pulses will be produced. The transaxle con-
trol module(TCM)/engine control module(ECM) uses the
58X reference signal to calculate engine rpm and CKP.
The ECM constantly monitors the number of pulses on the
58X reference circuit and compares them to the number
of camshaft position (CKP) signal pulses being received.
If the ECM receive and incorrect number of pulses on the
58X reference circuit, DTC P0335 will set.
Conditions for Setting the DTC
S The magnetic crankshaft position sensor is greater
than 0.2V.
Or
S The minimum value of magnetic crankshaft position
sensor is less than 1.5V.
Or
S The maximum value of magnetic crankshaft posi-
tion sensor is higher than 2.2V.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for :
Poor connection – inspect the ECM harness and connec-
tors for improper mating, broken locks, improperly formed
or damaged terminals, and poor terminal–to–wire connec-
tion.
Damaged harness – inspect the wiring harness for dam-
age. If the harness appears to be OK, disconnect the
ECM, turn the ignition ON and observe a voltmeter con-
nected to the 58X reference circuit at the ECM harness
connector while moving the connectors and the wiring har-
ness related to the ECM. A change in voltage will indicate
the location of the fault.
Review the failure records vehicle mileage since the diag-
nostic test failed may help determine how often the condi-
tion that caused the DTC to be set occurs. This may assist
in diagnosing the condition.

1F – 204IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0336
58X CRANKSHAFT POSITION SENSOR NO PLAUSIBLE
SIGNAL
Circuit Description
The 58X reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
58 crankshaft pulses will be produced. The transaxle con-
trol module(TCM)/engine control module(ECM) uses the
58X reference signal to calculate engine rpm and CKP.
The ECM constantly monitors the number of pulses on the
58X reference circuit and compares them to the number
of camshaft position (CKP) signal pulses being received.
If the ECM receive and incorrect number of pulses on the
58X reference circuit, DTC P0336 will set.
Conditions for Setting the DTC
S This DTC can be stored in ”key–on” status.
S Detected number of teeth is differs by 3 or higher.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for :
Poor connection – inspect the ECM harness and connec-
tors for improper mating, broken locks, improperly formed
or damaged terminals, and poor terminal–to–wire connec-
tion.
Damaged harness – inspect the wiring harness for dam-
age. If the harness appears to be OK, disconnect the
ECM, turn the ignition ON and observe a voltmeter con-
nected to the 58X reference circuit at the ECM harness
connector while moving the connectors and the wiring har-
ness related to the ECM. A change in voltage will indicate
the location of the fault.
Review the failure records vehicle mileage since the diag-
nostic test failed may help determine how often the condi-
tion that caused the DTC to be set occurs. This may assist
in diagnosing the condition.

ENGINE CONTROLS 1F – 207
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0337
58X CRANKSHAFT POSITION SENSOR NO SIGNAL
Circuit Description
The 58X reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
58 crankshaft pulses will be produced. The transaxle con-
trol module(TCM)/engine control module(ECM) uses the
58X reference signal to calculate engine rpm and CKP.
The ECM constantly monitors the number of pulses on the
58X reference circuit and compares them to the number
of camshaft position (CKP) signal pulses being received.
If the ECM receive and incorrect number of pulses on the
58X reference circuit, DTC P0336 will set.
Conditions for Setting the DTC
S This DTC can be stored in ”key–on” status.
S No crankshaft teeth detected.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for :
Poor connection – inspect the ECM harness and connec-
tors for improper mating, broken locks, improperly formed
or damaged terminals, and poor terminal–to–wire connec-
tion.
Damaged harness – inspect the wiring harness for dam-
age. If the harness appears to be OK, disconnect the
ECM, turn the ignition ON and observe a voltmeter con-
nected to the 58X reference circuit at the ECM harness
connector while moving the connectors and the wiring har-
ness related to the ECM. A change in voltage will indicate
the location of the fault.
Review the failure records vehicle mileage since the diag-
nostic test failed may help determine how often the condi-
tion that caused the DTC to be set occurs. This may assist
in diagnosing the condition.

1F – 214IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0351
IGNITION SIGNAL COIL A FAULT
Circuit Description
The engine control module (ECM) provides a ground for
the electronic spark timing 1 circuit. When the ECM re-
moves the ground path of the ignition primary coil, the
magnetic field produced by the coil collapses. The collaps-
ing magnetic field produces a voltage in the secondary coil
which fires the spark plug. The circuit between the ECM
and the electronic ignition system is monitored for an open
circuit, short to voltage, and low voltage. When the ECM
detects a problem in the spark timing 1 circuit, it will set
DTC P0351.
Conditions for Setting the DTC
S The ignition signal coil A circuit is an open or a
short to ground or short to battery condition exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

1F – 216IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0352
IGNITION SIGNAL COIL B FAULT
Circuit Description
The engine control module (ECM) provides a ground for
the electronic spark timing 3 circuit. When the ECM re-
moves the ground path of the ignition primary coil, the
magnetic field produced by the coil collapses. The collaps-
ing magnetic field produces a voltage in the secondary
coil, which fires the spark plug. The circuit between the
ECM and the electronic ignition system is monitored for an
open circuit, short to voltage, and low voltage. When the
ECM detects a problem in the spark timing 3 circuit, it will
set DTC P0352.
Conditions for Setting the DTC
S The ignition signal coil B circuit is an open or a
short ground or short to battery condition exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.S The ECM will default to 6 degree timing.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using the scan tool can clear DTC(s).
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness