pillar DAEWOO LACETTI 2004 Service Workshop Manual

INTERIOR TRIM 9G – 7
DAEWOO V–121 BL4
Installation Procedure
1. Install the rear deck lid sill plate cover with the plas-
tic retaining clips.
2. Install the child seat anchorage. Refer to Section
9H, Child Seat Anchorage.
3. Install the rear seat belts. Refer to Section 9A, Seat
Belts.
4. Install the C–pillar trim panel.
5. Install the rear seat. Refer to Section 9H, Seats.
FRONT ROCKER TRIM PANEL
Removal Procedure
1. Remove the front rocker trim panel.
Installation Procedure
1. Install the front rocker trim panel.
REAR ROCKER TRIM PANEL
Removal Procedure
1. Reposition the rear seat cushion.
2. Remove the rear rocker trim panel.

9G – 10IINTERIOR TRIM
DAEWOO V–121 BL4
4. Install the screws to the rear portion of the floor
console.
5. Connect the negative battery cable.
6. Install the glove box, instrument panel lower cover,
cigar lighter trim panel and stereo cassette player.
7. Install the console cover.
FLOOR CARPET
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the rear seat cushion. Refer to Section 9H,
Seats.
3. Remove the left and the right rear rocker trim pan-
els. Refer to ”Rear Rocker Trim Panel” in this sec-
tion.
4. Remove the bolts and the left and the right lower
front seat belt anchors from the B–pillar.
5. Remove the left and the right front rocker trim pan-
els.
6. Remove the left and the right lower B–pillar trim
panels. Refer to ”Lower B–Pillar Trim Panel” in this
section.
7. Remove the front seats. Refer to Section 9H,
Seats.
8. Remove the left and the right kick panels. Refer to
”Kick Panel” in this section.
9. Remove the floor console. Refer to ”Floor Console”
in this section.
10. Remove the gearshift housing bolts and nuts and
reposition the gearshift housing.
11. Remove the floor carpet.
Installation Procedure
1. Install the floor carpet.
2. Install the gearshift housing with the bolts.
Tighten
Tighten the gearshift housing bolts and nuts to 8 NSm
(70 lb–in).

INTERIOR TRIM 9G – 11
DAEWOO V–121 BL4
3. Install the floor console. Refer to ”Floor Console” in
this section.
4. Install the left and the right kick panels. Refer to
”Kick Panel” in this section.
5. Install the front seats. Refer to Section 9H, Seats.
6. Install the left and the right lower B–pillar trim pan-
els. Refer to ”Lower B–Pillar Trim Panel” in this
section.
7. Install the left and the right front rocker trim panels.
8. Install the left and the right lower front seat belt an-
chors to the B–pillar with the bolts.
Tighten
Tighten the seat belt anchor bolts to 38 NSm (28 lb–ft).
9. Install the left and the right rear rocker trim panels.
Refer to ”Rear Rocker Trim Panel” in this section.
10. Install the rear seat cushion. Refer to Section 9H,
Seats.
11. Connect the negative battery cable.
LUGGAGE COMPARTMENT REAR
LOW COVER
Removal Procedure
1. Remove the clips and the rear panel cover.
Installation Procedure
1. Install the rear panel cover with the clips.

SECTION : 9I
WATERLEAKS
TABLE OF CONTENTS
SPECIFICATIONS9I–1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Materials for Waterleak Repairs 9I–1.
Watertest Stand Specifications 9I–1. . . . . . . . . . . . . . .
DIAGNOSIS9I–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Waterleak Diagnosis 9I–2. . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9I–5 . . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9I–5. . . . . . . . . . . . . . . . . . . . . .
Waterleak Repair 9I–5. . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
RECOMMENDED MATERIALS FOR WATERLEAK
REPAIRS
Leak Areas Repair Materials
Windshield, back windowUrethane adhesive, caulking kit, or the equivalent
Metal jointsBrushable seam sealer which can be painted
Ventilation ducts3Mnv Auto Bedding and Glazing Compound or the equiva-
lent
Small cracks and pin holes3Mnv Drip–Check Sealer or the equivalent
Large holes3Mnv Automotive Joint and Seam Sealer
Weatherstrips3Mnv 08011 Weatherstrip Adhesive or the equivalent
Bolts, studs, and screwsStrip caulk
WATERTEST STAND SPECIFICATIONS
ApplicationDescription
Nozzle TypeFull jet spray nozzle #1/2 GG–25 or equivalent with a 60°
included angle
Nozzle HeightApproximately 1 600 mm (63.0 in.) from the floor
Volume of Flow14L (3.7 gal) per minute
Pressure155 kPa (22.5 psi) measured at the nozzle
Windshield and A–Pillar Test Stand PositionApproximately 30° down, 45° toward the rear, and aimed
at the corner of the windshield
B–Pillar Test Stand PositionApproximately 30° down, 45° toward the rear, and aimed
at the center of the rear door
Back Window and Rear Deck Lid Test Stand PositionApproximately 30° down, 30° toward the front and aimed
approximately 610 mm (24.0 in.) from the corner of the
back window

SECTION : 9J
WINDNOISE
TABLE OF CONTENTS
DIAGNOSIS9J–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windnoise Diagnosis 9J–1. . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9J–2 . . . . . . . . . . . . . . . . ON–VEHICLE SERVICE 9J–2. . . . . . . . . . . . . . . . . . . . . .
Windnoise Repair 9J–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS
WINDNOISE DIAGNOSIS
CAUTION : An assistant should drive the vehicle
while the technician checks for the location of the
windnoise, in order to prevent personal injury or ve-
hicle damage.
A test drive in the vehicle is necessary to accurately deter-
mine the location of the windnoise. Often there is a primary
leak and secondary leaks. Failure to repair all leaks will
only reduce the windnoise, not eliminate it.
During the test drive the technician should bring the follow-
ing items to aid in determining the location of the wind-
noise.
S A mechanics stethoscope or vacuum hose
S Masking tape
S Strip caulk
S A china marking pencil
S A screwdriver
Perform the following steps in order to conduct the road
test:
1. Choose a route that includes smooth straight
streets that run in all four directions (north, south,
east, and west).
2. Choose streets with little traffic or noise that would
interfere with the test.
3. Drive the vehicle at the speeds at which the noise
was noticed by the customer or until the noise is
produced. Do not exceed legal speed limits.
4. The windnoise is external if any of the following
conditions occur:
S The windnoise is caused by the wind.S The windnoise can be heard with the door glass
lowered and while the vehicle is being driven.
S The windnoise is eliminated when tape is placed
over various moldings and gaps.
5. Internal windnoise is air leaving the vehicle and
should be repaired in the following manner.
S In order to locate the leak, tape off the body lock
pillar pressure relief valves. This will cause air
pressure to build up inside the vehicle and en-
hance the windnoise.
S Use a stethoscope or a vacuum hose to locate
the leak.
S Temporarily repair the leak with masking tape.
S Continue testing in order to determine if the
noise has been eliminated or if other leaks exist.
S When all leaks have been found, return to the
shop and make permanent repairs with the
proper alignment techniques and sealing materi-
als.

GLASS AND MIRRORS 9L – 11
DAEWOO V–121 BL4
Installation Procedure
1. Install the new weatherstrip to the windshield.
2. Apply tape to the new weatherstrip and the wind-
shield to hold the weatherstrip in place.
3. Apply adhesive primer to the windshield frame and
the perimeter of the windshield.
4. Apply glass adhesive to the windshield frame.
5. Install the windshield into the windshield frame.
6. Reposition the tape over the weatherstrip, the wind-
shield, and the windshield frame to hold the wind-
shield in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the wind-
shield. If a leak is found, dry the windshield and fill
the area that leaks with adhesive. If the leak per-
sists, remove the windshield and repeat the entire
procedure.
10. Install the inside rearview mirror. Refer to ”Rear-
view Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R,
Body Front End.
REAR WINDOW GLASS
Tools Required
J–24402 Glass Sealant Remover
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the C–pillar trim panel. Refer to Section
9E, Interior Trim.
3. Disconnect the rear window defogger electrical con-
nector.

GLASS AND MIRRORS 9L – 13
DAEWOO V–121 BL4
2. Apply tape to the new weatherstrip and the rear
window to hold the weatherstrip in place.
3. Apply adhesive primer to the rear window frame
and the perimeter of the rear window.
4. Apply glass adhesive to the rear window frame.
5. Install the rear window into the rear window frame.
6. Reposition the tape over the weatherstrip, the rear
window, and the rear window frame to hold the rear
window in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the rear
window. If a leak is found, dry the window and fill
the area that leaks with adhesive. If the leak per-
sists, remove the rear window and repeat the entire
procedure.
10. Connect the rear window defogger electrical con-
nector.
11. Install the C–pillar trim panel. Refer to Section 9E,
Interior Trim.
12. Connect the negative battery cable.
REAR WINDOW DEFOGGER GRID
LINE REPAIR
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nector.
3. Inspect the rear window defogger grid lines.
4. Mark the grid line break on the outside of the glass
with a wax pencil or a crayon.

9L – 16IGLASS AND MIRRORS
DAEWOO V–121 BL4
REAR DOOR GLASS
Removal Procedure
1. Remove the door seal trim. Refer to Section 9P,
Doors.
2. Remove the exterior the door sash inside door. Re-
fer toSection 9M, Exterior Trim.
3. Remove the screws that secure the glass to the
window regulator.
4. Remove the glass from the door.
Installation Procedure
1. Install the glass in the door and position the glass
within the window regulator.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the glass screws.
Tighten
Tighten the glass screws to 7 NSm (62 lb–in).
3. Install the exterior the door sash inside door. Refer
toSection 9M, Exterior Trim.
4. Install the door seal trim. Refer to Section 9P,
Doors.
REAR DOOR QUARTER GLASS
Removal Procedure
1. Remove the C–pillar trim panel. Refer to Section
9E, Interior Trim.
2. Remove the nuts and the rear door quarter glass.
Installation Procedure
1. Install the rear door quarter glass with the nuts.
Tighten
Tighten the rear door quarter glass nuts to 2.5 NSm
(22 lb–in).
2. Remove the C–pillar trim panel. Refer to Section
9E, Interior Trim.

SECTION : 9M
EXTERIOR TRIM
TABLE OF CONTENTS
SPECIFICATIONS9M–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9M–1. . . . . . . . . . .
MAINTENANCE AND REPAIR9M–2 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9M–2. . . . . . . . . . . . . . . . . . . . .
B–Pillar Molding 9M–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Molding 9M–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mud Guards 9M–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hatchback Rear Spoiler 9M–3. . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9M–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emblems and Lettering 9M–5. . . . . . . . . . . . . . . . . . . . .
Mud Guards 9M–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
B–Pillar Molding Screws1.3–12
Mud Guard Bolts2–18

9M – 2IEXTERIOR TRIM
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
B–PILLAR MOLDING
Removal Procedure
1. Remove the outside channel molding. Refer to Sec-
tion 9P, Doors.
2. Reposition the weatherstrip in order to access the
screws.
3. Remove the screws and the B–pillar molding (front
door B–pillar molding shown, rear door C–pillar
molding similar).
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the screws and the B–pillar molding (front
door B–pillar molding shown, rear door C–pillar
molding similar).
Tighten
Tighten the B–pillar molding screws to 1.3 NSm 12
(lb–in).
2. Install the weatherstrip to its original position.
3. Install the outside channel molding. Refer to Sec-
tion 9P, Doors.
ROOF MOLDING
Removal Procedure
1. Remove the roof molding from the metal clips.