Door DAEWOO LACETTI 2004 Service Manual Online

9B – 42ILITHING SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the CHMSL with the bolts.
Tighten
Tighten the CHMSL mounting bolts to 4 NSm (35 lb–
in).
2. Connect the negative battery cable.
LICENSE PLATE LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the screws.
3. Remove the lamp assembly.
4. Remove the lamp socket from the lamp housing.
5. Remove the bulb.
Installation Procedure
1. Install a new bulb.
2. Install the lamp socket in the lamp housing.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
3. Install the lamp assembly with the screws.
4. Connect the negative battery cable.
DOOR JAMB SWITCH
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the screw and the door jamb switch.
3. Disconnect the electrical connector.

LITHING SYSTEMS 9B – 43
DAEWOO V–121 BL4
Installation Procedure
1. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the door jamb switch with the screw.
Tighten
Tighten the door jamb switch screw to 4 NSm (35 lb–
in).
3. Connect the negative battery cable.
CENTER ROOM LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Pry off the center room lamp lens by inserting a
screwdriver into the recess along the edge of the
lens.
3. Remove the screws and the center room lamp
housing from the headliner.
4. Disconnect the electrical connector.
5. Remove the bulb.
Installation Procedure
1. Install a new bulb.
2. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
3. Install the center room lamp housing to the headlin-
er with the screws.
4. Press the center room lamp lens onto the housing.
5. Connect the negative battery cable.
MAP LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Pry off the map lamp lens.
3. Remove the screws and the map lamp.
4. Disconnect the electrical connector.

9B – 46ILITHING SYSTEMS
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
HEADLAMPS–ON REMINDER CHIME
When the headlamp switch is in the headlamps–on or
parking lamps–on position, voltage is applied to the chime
module. When the ignition is in ON, ACC or START, volt-
age is applied through the fuse block to the module. These
two voltages are sensed, and the chime module is not
sounded.
When the ignition is not in ON, ACC or START, the module
loses voltage. The chime module senses change. If the
voltage is still available, it is applied to sound the chime.
The chime can be turned off by turning the headlamp
switch off. The module no longer senses voltage from the
headlamp switch, so the chime module does not sound.
HEADLAMPS
The headlamps are controlled by the multifunction lever
located on the left side of the steering column. They will
come on with the ignition switch in any position. Turning
the headlamp switch to the first position turns on the park-
ing lamps, the license plate lamps and the instrument pan-
el illumination. Turning the switch to the second position
turns on all of the previous lamps and the headlamps.
Turning the switch to the OFF position turns off all the
lamps.
Headlamp high beams and low beams are also controlled
by this lever. When the headlamps are on, pushing the le-
ver away from the driver until the switch clicks changes the
lamp from low beam to high beam. An indicator lamp on
the instrument cluster assembly will come on when the
high beam headlamps are on. To return the headlamps to
low beam, pull the lever toward the driver.
The headlamps must be aimed for proper illumination of
the road. Headlamp aim should be checked whenever a
new headlamp assembly is installed, or whenever service
repairs to the front end area may have disturbed the head-
lamp assembly or its mountings.
DAYTIME RUNNING LAMPS
The Daytime Running Lamps (DRL) will come on when:
S The ignition is ON.
S The light is OFF.
S The parking brake is released.
When the exterior lights are on, the DRL will turn off. To
turn the DRL off when idling, apply the parking brake.
PARKING AND TURN SIGNAL LAMPS
The parking lamps can be turned on by turning the lighting
switch to the first position. The parking lamps can be
turned off by turning the switch to the OFF position.When the turn signals are activated, the front and rear turn
signal lamps flash to signal a turn. The turn signals work
only when the ignition is ON.
The turn signals are controlled by the light switch on the
left side of the steering column. Moving the lever all the
way up or down (past the detent) will turn on the front and
rear turn signals. When the turn is completed, the lever will
return to horizontal and the turn signals will stop flashing.
For changing lanes, or for shallow turns in which the steer-
ing wheel does not turn far enough to cancel the signal,
move the signal lever only to the first detent and hold it
there. When the lever is released, it will return to horizontal
and the turn signals will cancel.
FOG LAMPS
The fog lamp switch is on the instrument panel to the right
of the steering column. To use the fog lamps, first turn on
the headlamps or the parking lamps. Then push the fog
lamp switch. The indicator light in the switch will illuminate
to indicate that the fog lamps are on. Push the switch again
to turn off the fog lamps. The indicator light will then go off.
The fog lamps should not be used as a substitute for the
headlamps.
The fog lamps must be aimed for proper illumination of the
road. Fog lamp aim should be checked when a new bulb
is installed or if service or repairs in the front end area may
have disturbed the fog lamp mountings.
REAR COMBINATION LAMPS
The taillamps, stoplamps, turn signal lamps and backup
lamp are one assembly.
Turning on either the headlamps or the parking lamps will
also turn on the taillamps. When the brake pedal is
pushed, the taillamps will glow brighter to serve as sto-
plamps.
The center high–mounted stoplamp is located in the rear
window and will come on when the brake pedal is pressed.
LICENSE PLATE LAMP
The license plate lamps will come on when the headlamps
or the parking lamps are on. The license plate lamps are
mounted above the license plate.
INTERIOR COURTESY LAMP
The courtesy lamp is located on the headliner just behind
the front seats. The lamp switch has three positions. If the
switch is left in the center position, the lamp will go on
whenever a door is opened and go off when it is closed.
In the ON position, the lamp will stay on until it is turned off.
In the OFF position, the lamp will not come on, even when
a door is opened.
LUGGAGE COMPARTMENT LAMP
The luggage compartment lamp is located under the deck
lid sill plate on the notchback. The lamp is located on the
left–side wheelhouse trim panel on the hatchback. It will
come on whenever the luggage compartment is opened.

9D – 20IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the rear wiper arm with the nut.
Tighten
Tighten the wiper arm nut to 11 NSm (97 Ib–in).
2. Close the wiper arm access cap.
REAR WINDOW WIPER MOTOR
(HATCHBACK)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the rear window wiper arm. Refer to ”Rear
Window Wiper Arm” in this section.
3. Remove the hatchback door lower garnish molding.
Refer to Section 9G, Interior Trim.
4. Remove the bolts and the rear wiper motor.
5. Disconnect the electrical connector.
Installation Procedure
1. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the rear wiper motor with the bolts.
Tighten
Tighten the wiper motor bolts to 9 NSm (80 lb–in).
3. Install the hatchback door lower garnish molding.
Refer to Section 9G, Interior Trim.
4. Install the rear window wiper arm. Refer to ”Rear
Window Wiper Arm” in this section.
5. Connect the negative battery cable.
REAR WINDOW WASHER NOZZLE
(HATCHBACK)
Removal Procedure
1. Remove the hachback door lower garnish molding.
Refer toSection 9G, Interior Trim.
2. Remove the washer hose from the nozzle.
3. Remove the washer nozzle.

WIPERS/WASHER SYSTEMS 9D – 21
DAEWOO V–121 BL4
Installation Procedure
1. Install the washer nozzle.
2. Install the washer hose to the nozzle.
3. Install the hachback door lower garnish molding.
Refer toSection 9G, Interior Trim.

9D – 22IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
WINDSHIELD WIPER SYSTEM
The windshield wiper system consists of a wiper motor, a
linkage, a wiper arm and a blade, and a wiper/washer
switch. The windshield wiper circuit incorporates a self–
parking device which consists of a worm gear and a cam
plate in order to keep the circuit engaged temporarily when
the switch is turned off. The wiper system is driven by a
permanent magnet–type motor. The windshield wiper mo-
tor is mounted on the dash panel and is directly connected
to the windshield wiper linkage.
The windshield wiper motor has two speeds, LO and HI,
and also has intermittent wiper capability. The wiper
switch is an integral part of the wiper/washer switch. Wind-
shield wiper operation is actuated through the lever on the
right side of the steering column.
WINDSHIELD WASHER SYSTEM
The windshield washer system is equipped with a washerfluid reservoir, a washer fluid pump, hoses, nozzles, and
a wiper/washer switch. The windshield washer reservoir
is mounted behind the front left wheel well splash shield.
Attached to the reservoir is a washer pump, which pumps
fluid through the hoses to the two nozzles mounted on the
hood. The washer switch is an integral part of the wiper/
washer switch. Windshield washer operation is actuated
through the lever on the right side of the steering column.
REAR WINDOW WIPER/WASHER
SYSTEM
The rear window wiper system consists of a wiper motor,
a wiper arm, and a blade. The rear window wiper motor is
located inside the hatchback/tailgate door and is directly
connected to the rear window wiper. The rear window
washer system is equipped with a separate washer fluid
pump and hose. The hatchback has a hatch–mounted
rear window washer nozzle and on the wagon, the washer
nozzle is incorporated into the rear wiper motor. The rear
window washer reservoir is mounted behind the front left
wheel well splash shield. Attached to the reservoir is a
washer pump, which pumps fluid through a hose to the
rear washer nozzle.

9E – 2IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Air Deflector Screws2–18
Chime Module Screws4–35
Clock Screws2–18
Cupholder Screws2.5–22
Deposit Box Screws2.5–22
Driver Knee Bolster Bolts10–89
Floor Console Brace Bolts4–35
Floor Console Brace Nuts4–35
HVAC Controls Screws4–35
Instrument Cluster Screws4–35
Instrument Cluster Trim Panel Screws4–35
Instrument Panel End Bolts2015–
Instrument Panel End Screws4–35
Instrument Panel Nuts Above the Steering Column2015–
Instrument Panel Bolts Behind the HVAC Controls4–35
Steering Column Bracket Nut2216–
Steering Column Lower Trim Cover Screws2.5–22
Steering Column U–Clamp Nuts2216–
Steering Column Upper Trim Cover Screws3–27
INSTRUMENT CLUSTER INDICATOR LAMPS
SPECIFICATIONS
Indicator LampColorBulb
ABS WarningAmber14 v 1.4 W
Airbag WarningRed14 v 1.4 W
Battery Charge IndicatorRed14 v 1.4 W
Check EngineAmber14 v 1.4 W
Door Open WarningRed14 v 1.4 W
Engine OverheatRed14 v 1.4 W
Fasten Seat Belt WarningRed14 v 1.4 W
High Beam IndicatorBlue14 v 1.4 W
Low Fuel Level WarningAmber14 v 4 W
Oil Pressure WarningRed14 v 1.4 W
Parking Brake Indicator and Brake Fluid WarningRed14 v 1.4 W
Service Engine Soon WarningAmber14 v 1.4 W
Transaxle Power Mode IndicatorAmber14 v 1.4 W
Turn Signal IndicatorsGreen14 v 1.4 W

INSTRUMENTATION/DRIVER INFORMATION 9E – 15
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
131. Disconnect the seat belt switch.
2. Make sure the driver’s side seat belt is unfas-
tened.
3. Use an ohmmeter to check the continuity of the
switch.
Does the ohmmeter indicate the specified value?
0 ΩGo to Step 15Go to Step 14
14Replace the seat belt switch.
Is the repair complete?–System OK–
15Use an ohmmeter to check the continuity of the wire
between terminal 1 of the chime module and the seat
belt switch.
Does the ohmmeter indicate the specified value?
0 WGo to Step 17Go to Step 16
16Repair the open circuit between terminal 1 of the
chime module and the seat belt switch.
Is the repair complete?–System OK–
17Repair the open circuit between the seat belt switch
connector and ground.
Is the repair complete?–System OK–
Door–Open Warning Chime Inoperative
StepActionValue(s)YesNo
1Check the chime module connector to make sure it
is connected properly.
Is the connector disconnected or partially discon-
nected?–Go to Step 2Go to Step 3
2Connect the electrical connector for the chime mod-
ule.
Is the repair complete?–System OK–
3Check fuse F4.
Is fuse F4 blown?–Go to Step 4Go to Step 5
41. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
51. Turn the ignition ON.
2. Check the voltage at fuse F4.
Is the specified voltage available at fuse F4?11–14 vGo to Step 7Go to Step 6
6Repair the power supply circuit for fuse F4.
Is the repair complete?–System OK–
71. Disconnect the chime module.
2. Turn the ignition ON.
3. Check the voltage at terminal 8 of the chime
module connector.
Does the voltage equal the specified value?11–14 vGo to Step 9Go to Step 8
8Repair the open circuit between fuse F4 and the
chime module connector.
Is the repair complete?–System OK–

9E – 16IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
9With the chime module disconnected, use an ohm-
meter to check the continuity between terminal 5 of
the chime module connector and ground.
Does the ohmmeter indicate the specified value?
0 WGo to Step 11Go to Step 10
10Repair the open circuit between terminal 5 of the
chime module connector and ground.
Is the repair complete?–System OK–
111. Disconnect the chime module connector.
2. Make sure the driver’s side door is open.
3. Use an ohmmeter to check the continuity be-
tween terminal 4 of the chime module and
ground.
Does the ohmmeter indicate the specified value?
0 WGo to Step 12Go to Step 13
12Replace the chime module.
Is the repair complete?–System OK–
131. Disconnect the front door contact switch.
2. Use an ohmmeter to check the continuity be-
tween the door contact switch and terminal 4 of
the chime module.
Does the ohmmeter indicate the specified value?
0 WGo to Step 15Go to Step 14
14Repair the open circuit between the door contact
switch and terminal 4 of the chime module.–System OK–
15Replace the door contact switch.
Is the repair complete?–System OK–
Key Reminder Chime Inoperative
StepActionValue(s)YesNo
1Check the chime module connector to make sure it
is connected properly.
Is the connector disconnected or partially discon-
nected?–Go to Step 2Go to Step 3
2Connect the electrical connector for the chime mod-
ule.
Is the repair complete?–System OK–
3Check fuse Ef19.
Is fuse Ef19 blown?–Go to Step 4Go to Step 5
41. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
51. Turn the ignition ON.
2. Check the voltage at fuse Ef19.
Is the specified voltage available at fuse Ef19?11–14 vGo to Step 7Go to Step 6
6Repair the power supply circuit for fuse Ef19.
Is the repair complete?–System OK–
71. Disconnect the chime module.
2. Check the voltage at terminal 2 of the chime
module connector.
Does the voltage equal the specified value?11–14 vGo to Step 13Go to Step 8

9E – 18IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
CENTER MODLING
Removal Procedure
1. Disconnect the mode control cable from the mode
door.
2. Remove the center molding.
3. Disconnect the electrical connector.
Installation Procedure
1. Connect the mode control cable from the mode
door.
2. Connect the electrical connector.
3. Install the center molding.
INSTRUMENT CLUSTER TRIM PANEL
Removal Procedure
1. Remove the screws and the instrument cluster trim
panel.
2. Disconnect the electrical connectors.