ABS DAEWOO MATIZ 2003 Service User Guide

ENGINE CONTROLS 1F–11
DAEWOO M-150 BL2

The fault identified by the diagnostic test is currently
active.

The fault has been active during this ignition cycle.

The operating conditions at the time of the failure.
Remember, a fuel trim Diagnostic Trouble Code (DTC)
may be triggered by a list of vehicle faults. Make use of
all information available (other DTCs stored, rich or lean
condition, etc.) when diagnosing a fuel trim fault.
COMPREHENSIVE COMPONENT
MONITOR DIAGNOSTIC OPERATION
Comprehensive component monitoring diagnostics are
required to monitor emissions-related input and output
powertrain components.
Input Components
Input components are monitored for circuit continuity
and out-of-range values. This includes rationality check-
ing. Rationality checking refers to indicating a fault when
the signal from a sensor does not seem reasonable, i.e.
Throttle Position (TP) sensor that indicates high throttle
position at low engine loads or Manifold Absolute Pres-
sure (MAP) voltage. Input components may include, but
are not limited to, the following sensors:

Vehicle Speed Sensor (VSS).

Crankshaft Position (CKP) sensor.

Throttle Position (TP) sensor.

Engine Coolant Temperature (ECT) sensor.

Camshaft Position (CMP) sensor.

MAP sensor.
In addition to the circuit continuity and rationality check,
the ECT sensor is monitored for its ability to achieve a
steady state temperature to enable closed loop fuel con-
trol.
Output Components
Output components are diagnosed for proper response
to control module commands. Components where func-
tional monitoring is not feasible will be monitored for cir-
cuit continuity and out-of-range values if applicable.
Output components to be monitored include, but are not
limited to the following circuit:

Idle Air Control (IAC) Motor.

Controlled Canister Purge Valve.

A/C relays.

Cooling fan relay.

VSS output.

Malfunction Indicator Lamp (MIL) control.
Refer to “Engine Control Module” and the sections on
Sensors in General Descriptions.
Passive and Active Diagnostic Tests
A passive test is a diagnostic test which simply monitors
a vehicle system or component. Conversely, an activetest, actually takes some sort of action when performing
diagnostic functions, often in response to a failed pas-
sive test. For example, the Electric Exhaust Gas Recir-
culation (EEGR) diagnostic active test will force the
EEGR valve open during closed throttle deceleration
and/or force the EEGR valve closed during a steady
state. Either action should result in a change in manifold
pressure.
Intrusive Diagnostic Tests
This is any Euro On-Board test run by the Diagnostic
Management System which may have an effect on ve-
hicle performance or emission levels.
Warm-Up Cycle
A warm-up cycle means that engine at temperature
must reach a minimum of 70C (160F) and rise at least
22C (40F) over the course of a trip.
Freeze Frame
Freeze Frame is an element of the Diagnostic Manage-
ment System which stores various vehicle information at
the moment an emissions-related fault is stored in
memory and when the MIL is commanded on. These
data can help to identify the cause of a fault.
Failure Records
Failure Records data is an enhancement of the EOBD
Freeze Frame feature. Failure Records store the same
vehicle information as does Freeze Frame, but it will
store that information for any fault which is stored in
Euro On-Board memory, while Freeze Frame stores in-
formation only for emission-related faults that command
the MIL on.
COMMON EOBD TERMS
Diagnostic
When used as a noun, the word diagnostic refers to any
Euro On-Board test run by the vehicle’s Diagnostic Man-
agement System. A diagnostic is simply a test run on a
system or component to determine if the system or com-
ponent is operating according to specification. There are
many diagnostics, shown in the following list:

Misfire.

Oxygen sensors (O2S)

Heated oxygen sensor (HO2S)

Electric Exhaust Gas Recirculation (EEGR)

Catalyst monitoring
Enable Criteria
The term “enable criteria” is engineering language for
the conditions necessary for a given diagnostic test to
run. Each diagnostic has a specific list of conditions
which must be met before the diagnostic will run.
“Enable criteria” is another way of saying “conditions re-
quired.”

1F–12 ENGINE CONTROLS
DAEWOO M-150 BL2
The enable criteria for each diagnostic is listed on the
first page of the Diagnostic Trouble Code (DTC) descrip-
tion under the heading “Conditions for Setting the DTC.”
Enable criteria varies with each diagnostic and typically
includes, but is not limited to the following items:

Engine speed.

Vehicle speed

Engine Coolant Temperature (ECT)

Manifold Absolute Pressure (MAP)

Barometric Pressure (BARO)

Intake Air Temperature (IAT)

Throttle Position (TP)

High canister purge

Fuel trim

A/C on
Trip
Technically, a trip is a key-on run key-off cycle in which
all the enable criteria for a given diagnostic are met, al-
lowing the diagnostic to run. Unfortunately, this concept
is not quite that simple. A trip is official when all the en-
able criteria for a given diagnostic are met. But because
the enable criteria vary from one diagnostic to another,
the definition of trip varies as well. Some diagnostics are
run when the vehicle is at operating temperature, some
when the vehicle first starts up; some require that the
vehicle cruise at a steady highway speed, some run only
when the vehicle is at idle. Some run only immediately
following a cold engine start-up.
A trip then, is defined as a key-on run-key off cycle in
which the vehicle is operated in such a way as to satisfy
the enable criteria for a given diagnostic, and this diag-
nostic will consider this cycle to be one trip. However,
another diagnostic with a different set of enable criteria
(which were not met) during this driving event, would not
consider it a trip. No trip will occur for that particular
diagnostic until the vehicle is driven in such a way as to
meet all the enable criteria.
Diagnostic Information
The diagnostic charts and functional checks are de-
signed to locate a faulty circuit or component through a
process of logical decisions. The charts are prepared
with the requirement that the vehicle functioned correct-
ly at the time of assembly and that there are not multiple
faults present.
There is a continuous self-diagnosis on certain control
functions. This diagnostic capability is complimented by
the diagnostic procedures contained in this manual. The
language of communicating the source of the malfunc-
tion is a system of diagnostic trouble codes. When a
malfunction is detected by the control module, a DTC is
set, and the Malfunction Indicator Lamp (MIL) is illumi-
nated.
Malfunction Indicator Lamp (MIL)
The Malfunction Indicator Lamp (MIL) is required by
Euro On-Board Diagnostics (EOBD) to illuminate under
a strict set of guidelines.
Basically, the MIL is turned on when the Engine Control
Module (ECM) detects a DTC that will impact the vehicle
emissions.
The MIL is under the control of the Diagnostic Execu-
tive. The MIL will be turned on if an emissions-related
diagnostic test indicates a malfunction has occurred. It
will stay on until the system or component passes the
same test for three consecutive trips with no emissions
related faults.
Extinguishing the MIL
When the MIL is on, the Diagnostic Executive will turn
off the MIL after three consecutive trips that a “test
passed” has been reported for the diagnostic test that
originally caused the MIL to illuminate. Although the MIL
has been turned off, the DTC will remain in the ECM
memory (both Freeze Frame and Failure Records) until
forty (40) warm-up cycles after no faults have been com-
pleted.
If the MIL was set by either a fuel trim or misfire-related
DTC, additional requirements must be met. In addition
to the requirements stated in the previous paragraph,
these requirements are as follows:

The diagnostic tests that are passed must occur with
375 rpm of the rpm data stored at the time the last
test failed.

Plus or minus ten percent of the engine load that was
stored at the time the last test failed. Similar engine
temperature conditions (warmed up or warming up)
as those stored at the time the last test failed.
Meeting these requirements ensures that the fault which
turned on the MIL has been corrected.
The MIL is on the instrument panel and has the following
functions:

It informs the driver that a fault affecting the vehicle’s
emission levels has occurred and that the vehicle
should be taken for service as soon as possible.

As a system check, the MIL will come on with the key
ON and the engine not running. When the engine is
started, the MIL will turn OFF.

When the MIL remains ON while the engine is run-
ning, or when a malfunction is suspected due to a
driveability or emissions problem, an EOBD System
Check must be performed. The procedures for these
checks are given in EOBD System Check. These
checks will expose faults which may not be detected
if other diagnostics are performed first.

1F–22 ENGINE CONTROLS
DAEWOO M-150 BL2
Multiple ECM Information Sensor DTCs Set
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the check complete.
–
Go to Step 2
Go to “Euro
On-Board
Diagnostic
System Check”
2
1. Turn the ignition OFF and disconnect the Engine
Control Module (ECM).
2. Turn the ignition ON and check the 5 volt
reference circuit for the following conditions:

Poor connection at the ECM.

Open between the ECM connector affected
sensors shorted to ground or voltage.
3. If a problem is found, locate and repair the open
or short circuit as necessary.
Is a problem found?
–
Go to Step 19Go to Step 3
3
1. Check the sensor ground circuit for the following
conditions:

Poor connection at the ECM or affected
sensors.

Open between the ECM connector and the
affected sensors.
2. If a problem is found, repair it as necessary.
Is a problem found?
–
Go to Step 19Go to Step 4
4
Measure the voltage of the Electric Exhaust Gas
Recirculation (EEGR) Pintle Position Sensor signal
circuit between ECM harness connector and ground.
Does the voltage measure near the specified value?
0 VGo to Step 5Go to Step 9
5
Measure the voltage of the Manifold Absolute
Pressure (MAP) sensor signal circuit between the
ECM harness connector and ground.
Does the voltage measure near the specified value?
0 VGo to Step 6Go to Step 11
6
Measure the voltage of the Throttle Position (TP)
sensor signal circuit between the ECM harness
connector and ground.
Does the voltage measure near the specified value?
0 VGo to Step 7Go to Step 12
7
Measure the voltage of the Intake Air Temperature
(IAT) sensor signal circuit between the ECM harness
connector and ground.
Does the voltage measure near the specified value?
0 VGo to Step 8Go to Step 13
8
Measure the voltage of the Engine Coolant
Temperature (ECT) sensor signal circuit between the
ECM harness connector and ground.
Does the voltage measure near the specified value?
0 VGo to Step 16Go to Step 14
9
1. Disconnect the EEGR valve.
2. Measure the voltage of the EEGR Pintle Position
sensor signal circuit between the ECM harness
connector and ground.
Does the voltage measure near the specified value?
0 VGo to Step 10Go to Step 15
10Replace the EEGR valve.
Is the repair complete?–Go to Step 19–
11
Locate and repair the short to voltage in the MAP
sensor signal circuit.
Is the repair complete?
–
Go to Step 19
–

1F–40 ENGINE CONTROLS
DAEWOO M-150 BL2
MAA1F060
MANIFOLD ABSOLUTE PRESSURE CHECK
Circuit Description
The Manifold Absolute Pressure (MAP) sensor measure
the changes in the intake manifold pressure which result
from engine load (intake manifold vacuum) and rpm
changes. The MAP sensor converts these changes into
voltage output. The Engine Control Module (ECM) send
a 5-volt reference voltage to the MAP sensor. As the in-
take manifold pressure changes, the output voltage ofMAP sensor also changes. A low voltage (high vacuum)
output of 1 to 1.5 volts is present at idle. A high voltage
(low vacuum) output of 4.5 to 5.0 volts is present at wide
open throttle. The MAP sensor is also used under cer-
tain conditions to measure barometric attitude changes.
The ECM uses the MAP sensor for the delivery and igni-
tion timing changes.

ENGINE CONTROLS 1F–41
DAEWOO M-150 BL2
Manifold Absolute Pressure Check
StepActionValue(s)YesNo
1
1. Turn the ignition OFF.
2. Connect a scan tool to the Data Link Connector
(DLC).
3. Turn the ignition ON.
4. Compare the Manifold Absolute Pressure (MAP)
sensor voltage reading from scanner with that
from known good vehicle.
Is the difference in the two voltage reading less than
the value specified?
0.4 VGo to Step 2Go to Step 5
2
1. Turn the ignition OFF.
2. Connect a scan tool to the DLC.
3. Disconnect the MAP sensor vacuum line.
4. Connect a hand vacuum pump to the Map sensor.
5. Turn the ignition ON.
6. Note the MAP sensor voltage.
7. Apply 34kPa (10 in. Hg) of vacuum to the Map
sensor and note the voltage change.
Is the difference in voltage readings more than the
value specified?
1.5 VSystem OKGo to Step 3
3Inspect the MAP sensor connector terminals.
Is the problem found.–Go to Step 4Go to Step 5
4
Repair the MAP sensor connector terminals as
needed.
Is the repair complete?
–
System OK
–
5Replace the MAP sensor.
Is the repair complete?–System OK–

ENGINE CONTROLS 1F – 55
DAEWOO M-150 BL2
DIAGNOSTIC TROUBLE CODE DIAGNOSIS
CLEARING TROUBLE CODES
Notice: To prevent Engine Control Module (ECM) dam-
age, the key must be OFF when disconnecting or recon-
necting the power to the ECM (for example battery
cable, ECM pigtail connector, ECM fuse, jumper cables,
etc.).When the ECM sets a Diagnostic Trouble Code
(DTC), the Malfunction Indicator Lamp (MIL) lamp will
be turned on only for type A, B and E but a DTC will be
stored in the ECM’s memory for all types of DTC. If theproblem is intermittent, the MIL will go out after 10 sec-
onds if the fault is no longer present. The DTC will stay
in the ECM’s memory until cleared by scan tool. Remov-
ing battery voltage for 10 seconds will clear some stored
DTCs.
DTCs should be cleared after repairs have been com-
pleted. Some diagnostic tables will tell you to clear the
codes before using the chart. This allows the ECM to set
the DTC while going through the chart, which will help to
find the cause of the problem more quickly.
DIAGNOSTIC TROUBLE CODES
DTCFunctionError TypeIlluminate MIL
P0107Manifold Absolute Pressure Sensor Low VoltageAYES
P0108Manifold Absolute Pressure Sensor High voltageAYES
P0112Intake Air Temperature Sensor Low VoltageEYES
P0113Intake Air Temperature Sensor High voltageEYES
P0117Engine Coolant Temperature Sensor Low VoltageAYES
P0118Engine Coolant Temperature Sensor High voltageAYES
P0122Throttle Position Sensor Low VoltageAYES
P0123Throttle Position Sensor Hig voltageAYES
P0131Oxygen Sensor Low VoltageAYES
P0132Oxygen Sensor High VoltageAYES
P0133Oxygen Sensor No ActivityEYES
P0137Heated Oxygen Sensor Low VoltageEYES
P0138Heated Oxygen Sensor high voltageEYES
P0140Heated Oxygen Sensor No ActivityEYES
P0141Heated Oxygen Sensor Heater MalfuctionEYES
P0171Fuel Trim System Too LeanEYES
P0172Fuel Trim System Too RichEYES
P1230Fuel Pump Relay Low VoltageAYES
P1231Fuel Pump Relay High VoltageAYES
P0261Injector 1 Low VoltageAYES
P0262Injector 1 high voltageAYES
P0264Injector 2 Low VoltageAYES
P0265Injector 2 high voltageAYES
P0267Injector 3 Low VoltageAYES
P0268Injector 3 high voltageAYES
P0300Multifle Cylinder MisfireA/EBLINKING/ON
P1320Crankshatft Segment Period Segment Adaptation At LimitEYES
P1321Crankshatft Segment Period Tooth ErrorEYES
P0327Knock Sensor Circuit FaultEYES
P0335Magnetic Crankshaft Position Sensor Electrical ErrorEYES

1F–56 ENGINE CONTROLS
DAEWOO M-150 BL2
Diagnostic Trouble Codes (Cont’d)
DTCFunctionError TypeIlluminate MIL
P033658X Crankshaft Position Sensor Extra/missing PulseEYES
P033758X Crankshaft Sensor No SignalEYES
P0341Camshaft Position Sensor RationalityEYES
P0342Camshaft Position Sensor No SignalEYES
P0351Ignition Signal Coil A FaultAYES
P0352Ignition Signal Coil B FaultAYES
P0353Ignition Signal Coil C FaultAYES
P1382Rough Road Data Invalid (Non ABS)CnlNO
P1382Rrough Road Data Invalid (ABS)CnlNO
P1385Rough Road Sensor Circuit Fault (Non ABS)CnlNO
P1385Rough Road Sensor Circuit Fault (ABS)CnlNO
P0400Exhaust Gas Recirculation Out of LimitEYES
P1402Exhaust Gas Recirculation BlockedEYES
P1403Exhaust Gas Recirculation Valve FailureEYES
P0404Electric Exhaust Gas Recirculation (EEGR) OpendEYES
P1404Electric Exhaust Gas Recirculation (EEGR) ClosedEYES
P0405EEGR Pintle Position Sensor Low VoltageEYES
P0406EEGR Pintle Position Sensor High voltageEYES
P0420Catalyst Low EfficiencyEYES
P0444EVAP Purge Control Circuit No SignalEYES
P0445EVAP Purge Control Circuit FaultEYES
P0462Fuel Level Sensor Low VoltageCnlNO
P0463Fuel Level Sensor High voltageCnlNO
P0480Low Speed Cooling Fan Relay Circuit Fault (Without A/C)CnlNO
P0480Low Speed Cooling Fan Relay Circuit Fault (With A/C)CnlNO
P0481High Speed Cooling Fan Relay High Voltage (Without A/C)CnlNO
P0481High Speed Cooling Fan Relay High Voltage (With A/C)CnlNO
P0501Vehicle Speed No Signal (M/T Only)AYES
P0505Idle Air Control Valve (IACV) ErrorEYES
P1535Evaporator Temperature Sensor High VoltageCnlNO
P1536Evaporator Temperature Sensor Low VoltageCnlNO
P1537A/C Compressor Relay High VoltageCnlNO
P1538A/C Compressor Relay Low VoltageCnlNO
P0562System Voltage (Engine Side) Too LowCnlNO
P0563System Voltage (Engine Side) Too HighCnlNO
P0601Engine Control Module Checksum ErrorEYES
P0604Engine Control Module RAM ErrorEYES
P0605Engine Control Module NMVY Write ErrorEYES
P1610Main Relay High VoltageAYES
P1611Main Relay Low VoltageAYES
P1628Immobilizer No Successful CommunicationCnlNO
P1629Immobilizer Wrong ComputationCnlNO
P0656Fuel Level Gauge High Circuit FaultCnlNO

1F–58 ENGINE CONTROLS
DAEWOO M-150 BL2
MAA1F060
DIAGNOSTIC TROUBLE CODE (DTC) – P0107
MANIFOLD ABSOLUTE PRESSURE SENSOR LOW VOLTAGE
Circuit Description
The engine control module (ECM) uses the Manifold Ab-
solute Pressure (MAP) sensor to control the fuel deliv-
ery and the ignition timing. The MAP sensor measures
the changes in the intake manifold pressure, which re-
sults from engine load (intake manifold vacuum) and the
rpm changes; and converts these into voltage outputs.
The ECM sends a 5 volt-reference voltage to the MAP
sensor. As the manifold pressure changes, the output
voltage of the MAP sensor also changes. By monitoring
the MAP sensor output voltage, the ECM knows the
manifold pressure. A low-pressure (low voltage) output
voltage will be about 1.0 to 1.5 volts at idle, while higher
pressure (high voltage) output voltage will be about 4.5
to 5.0 at wide open throttle (WOT). The MAP sensor is
metric pressure, allowing the ECM to make adjustments
for different altitudes.
Conditions for Setting the DTC

This DTC can be stored in “key-on” status.
(Case A)

When the engine idling.

No throttle position(TP) sensor fail conditions pres-
ent.

Engine speed(rpm) is less than 2,500rpm.

The MAP is less than 15kPA.
(Case A)

When the engine part load.

The engine revolution speed is less than 4,000rpm.

No Throttle Position (TP) Sensor fails conditions
present.

The Throttle Position (TP) angle greather than 20.0
The MAP is less than 15 kPA.
An open or low voltage condition exists.
Action Taken when the DTC Sets

The Malfunction Indicator Lamp (MIL) will illuminate.

The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and Failure Records buffers.

A history DTC is stored.

The coolant fan turns ON.

The ECM will substitutes a fixed MAP value and use
TP to control the fuel delivery (the scan tool will not
show defaulted)
Conditions for Clearing the MIL/DTC

The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.

A history DTC will clear after 40 consecutive warm-up
cycles without a fault.

DTC(s) can be cleared by using the scan tool.
Diagnostic Aids
With the ignition ON and the engine stopped, the man-
ifold pressure is equal to atmosphere pressure and the
signal voltage will be high.
The ECM as an indication of vehicle altitude uses this
information. Comparison of this reading with a known
good vehicle with the same sensor is a good way to
check the accuracy of a suspect sensor. Readings
should be the same ±0.4volt.
If a DTC P 0107 is intermittent, refer to “Manifold Abso-
lute Pressure Check” in this Section for further diagno-
sis.

ENGINE CONTROLS 1F–59
DAEWOO M-150 BL2
If the connections are OK monitor the manifold absolute
pressure (MAP) sensor signal voltage while moving re-
lated connectors and the wiring harness. If the failure isinduced, the display on the scan tool will change. This
may help to isolate the location of an intermittent mal-
function.
DTC P0107 – Manifold Absolute Pressure Sensor Low Voltage
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Connect the scan tool to the data link connector
(DLC).
2. Turn the ignition switch to ON.
Does the scan tool show the manifold absolute
pressure (MAP) sensor voltage above the value
specified?
4VGo to Step 3Go to Step 4
3
1. Disconnect the vacuum line from the MAP
sensor.
2. Apply 88kPA (20in.of Hg) of vacuum to the MAP
sensor.
Does the scan tool show the MAP sensor voltage
within the value specified?
1.0–1.5V
Go to
“Diagnostic
Aids”
Go to Step 4
4
1. Turn the ignition switch to LOCK.
2. Disconnect the MAP sensor connector.
3. Turn the ignition switch to ON.
4. Measure the voltage between the MAP sensor
connector terminals A and C.
Does the voltage measure within the value
specified?
4.5–5.0VGo to Step 5Go to Step 6
5
Connect a fused jumper between the MAP sensor
connector terminals B and C.
Does the scan tool show the MAP sensor voltage
above the value specified?
4VGo to Step 11Go to Step 9
6
Measure the voltage between the MAP sensor
connector terminal A and ground.
Does the voltage measure within the value
specified?
4.5–5.0VGo to Step 7Go to Step 8
7
1. Turn the ignition switch to LOCK.
2. Check for open wires between the MAP sensor
connector terminal A and the ECM connector
terminal 78.
Is the problem found?
–
Go to Step 10Go to Step 12
8
1. Turn the ignition switch to LOCK.
2. Check for an open or short to ground in the wire
between the MAP sensor connector terminal C
and the ECM connector terminal 12.
Is the problem found ?
–
Go to Step 10Go to Step 12
9
1. Turn the ignition switch to LOCK.
2. Check for an open or short to ground in the wire
between the MAP sensor connector terminal B
and the ECM connector terminal 73.
Is the problem found ?
–
Go to Step 10Go to Step 12

1F–60 ENGINE CONTROLS
DAEWOO M-150 BL2
DTC P0107 – Manifold Absolute Pressure Sensor Low Voltage (Cont’d)
StepActionValue(s)YesNo
10
1. Repair the wire or the connector terminal as
needed.
2. Clear any DTCs from the ECM.
3. Perform the diagnostic system check.
Is the repair complete?
–
System OK
–
11
1. Replace the manifold absolute pressure sensor.
2. Clear any DTCs from the ECM.
3. Perform the diagnostic system check.
Is the replacement complete?
–
System OK
–
12Replace the ECM.
Is the replacement complete?–Go to Step 13Go to Step 2
13
Check if any additional DTCs are set.
Are any DTCs displaced that have not been
diagnosed?
–
Go to
applicable DTC
table
System OK