ECU DAEWOO NUBIRA 2004 Service Repair Manual

1F – 336IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1628
IMMOBILIZER NO SUCCESSFUL COMMUNICATION
Circuit Description
When the ignition switch is turned to ON, the key tested
by immobilizer anti–theft system. While the key code is be-
ing read by immobilizer control unit or integrated anti–theft
control unit, the engine can start run with any key that will
turn the lock cylinder. the key code is read and compared
with key codes that have been stored in the memory of the
immobilizer control unit. If a valid key is detected, the im-
mobilizer control unit sends a serial data release message
to the Engine Control Module (ECM). Included in the re-
lease message is an identification (ID) code which as-
sures that neither the immobilizer control unit nor the ECM
have been substituted to defeat the system. If the ECM re-
ceives an invalid release message, the ECM performs the
following action:
S Disable the fuel injector circuit.
S Disable the fuel pump circuit.
S Disable the ignition coil.
S A Diagnostic Trouble Code (DTC) will stored if de-
tect communication link failure between the ECM
and immobilizer control unit.Conditions for Setting the DTC
S No safety security strategy allowed.
S Time–out delay has elapsed without successful
communication or a transmission key ON/OFF oc-
curred before a successful communication.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.

1F – 338IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1629
IMMOBILIZER WRONG COMPUTATION
Circuit Description
When the ignition switch is turned to ON, the key tested
by immobilizer anti–theft system. While the key code is be-
ing read by immobilizer control unit or integrated anti–theft
control unit, the engine can start run with any key that will
turn the lock cylinder. the key code is read and compared
with key codes that have been stored in the memory of the
immobilizer control unit. If a valid key is detected, the im-
mobilizer control unit sends a serial data release message
to the Engine Control Module (ECM). Included in the re-
lease message is an identification (ID) code which as-
sures that neither the immobilizer control unit nor the ECM
have been substituted to defeat the system. If the ECM re-
ceives an invalid release message, the ECM performs the
following action:
S Disable the fuel injector circuit.
S Disable the fuel pump circuit.
S Disable the ignition coil.A Diagnostic Trouble Code (DTC) will stored if detect com-
munication link failure between the ECM and immobilizer
control unit.
Conditions for Setting the DTC
S Wrong coded value from ICU.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.

1F – 340IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1660
MALFUNCTION INDICATOR LAMP (MIL) HIGH VOLTAGE
Circuit Description
When the ignition switch to ON, the Malfunction Indicator
Lamp (MIL) is ON steady.
When the engine cranking, the Malfunction Indicator
Lamp (MIL) is OFF after one flashing time.
If a system have some difficulties, the Malfunction Indica-
tor Lamp (MIL) is ON.
Conditions for Setting the DTC
S The Malfunction Indicator Lamp (MIL) wiring har-
ness high voltage.
Action Taken When the DTCs Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions.
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminals to wire connection
S Physical damage to the wiring harness

1F – 342IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1661
MALFUNCTION INDICATOR LAMP (MIL) LOW VOLTAGE
Circuit Description
When the ignition switch to ON, the Malfunction Indicator
Lamp (MIL) is ON steady.
When the engine cranking, the Malfunction Indicator
Lamp (MIL) is OFF after one flashing time.
If a system have some difficulties, the Malfunction Indica-
tor Lamp (MIL) is ON.
Conditions for Setting the DTC
S The Malfunction Indicator Lamp (MIL) wiring har-
ness low voltage.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions.
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminals to wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 347
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0106
MANIFOLD ABSOLUTE PRESSURE RATIONALITY
Circuit Description
The Engine Control Module (ECM) uses the Manifold Ab-
solute Pressure (MAP) sensor to control the fuel delivery
and the ignition timing. The MAP sensor measures the
changes in the intake manifold pressure which results
from engine load (intake manifold vacuum) and the rpm
changes, and it converts these into voltage outputs. The
ECM can detect if the MAP sensor is not responding to the
Throttle Position (TP) changes by comparing the actual
MAP change to a predicted MAP change based on the
amount of TP change that occurs. If the ECM does not see
the expected MAP change or more, DTC P0106 will set.
Conditions for Setting the DTC
S Altitude compensated MAP reading is higher than
high threshold or lower than low threshold table
based on rpm and TP signal.
S DTCs P0107, P0108, P0117, P0118, P0122,
P0123, P0201, P0202, P0203, P0204, P0300,
P0351, P0352, P0402, P0404, P1404, P0405,
P0406, P0506, P0507 are not set.
S Engine running.
S Valid Barometric Pressure (BARO) update.
S Torque Converter Clutch (TCC) steady (A/T).
S A/C steady state.
S No TP sensor fail conditions present.
S No MAP fail conditions present.
S Change in Idle Air Control (IAC) is less than 5%.
S Coolant temperature is greater than –10°C (14°F).
S Change in rpm is less than 200.
S Change in TP sensor is less than 3%.
S Change in Exhaust Gas Recirculation (EGR) value
is less than 6%.
S The rpm is between 1300 and 4500.
S All of the above are stabilized for 1.5 seconds.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive ignition cycle with a fail.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S The ECM will substitute a fixed MAP value and use
TP sensor to control the fuel delivery. (The scan
tool will not show defaulted value.)
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.Diagnostic Aids
With the ignition ON and the engine stopped, the manifold
pressure is equal to atmospheric pressure and the signal
voltage will be high. This information is used by the ECM
as an indication of vehicle altitude. Comparison of this
reading with a known good vehicle with the same sensor
is a good way to check the accuracy of a suspect sensor.
Readings should be the same +0.4 volt.
The MAP sensor vacuum source should be thoroughly
checked for restrictions at the intake manifold.
Test Description
Numbers below refer to the step numbers on the Diagnos-
tic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the occurred. The information is then stored on the
scan tool for later reference.
2. A sensor that displays an ignition ON, engine OFF
BARO value that does not appear normal for the
altitude the vehicle is in should be considered to be
malfunctioning.
3. While starting the engine, the MAP sensor should
detect any changes in the manifold pressure. This
test is to determine if the sensor is stuck at a value.
4. A normal MAP sensor will react as quickly to the
throttle changes as they can be made. A sensor
should not appear to be lazy or catch up with the
throttle movements.
5. This step checks if the reason for no MAP change
was due to a faulty sensor or vacuum source to the
sensor.
6. The MAP sensor vacuum source should be thor-
oughly checked for restrictions. A drill bit can be
used to clean out any casting flash that may exist in
the vacuum port.
7. The MAP sensor vacuum source should be thor-
oughly checked for restrictions. A drill bit can be
used to clean out any casting flash that may exist in
the vacuum port.
9. The MAP Sensor System Performance diagnostic
may have to complete several tests before deter-
mining if the diagnostic has passed or failed the last
test. Operate the vehicle in the Conditions for Set-
ting the DTC several times to ensure that the diag-
nostic runs enough tests to pass or fail.
10. If no faults have been found at this point and no
additional DTCs were set, refer to ”Diagnostic
Aids”in this section for additional checks and infor-
mation.

ENGINE CONTROLS 1F – 349
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0107
MANIFOLD ABSOLUTE PRESSURE LOW VOLTAGE
Circuit Description
The Engine Control Module (ECM) uses the Manifold Ab-
solute Pressure (MAP) sensor to control the fuel delivery
and the ignition timing. The MAP sensor measures the
changes in the intake manifold pressure which results
from engine load (intake manifold vacuum) and the rpm
changes, and it converts these into voltage outputs. The
ECM sends a 5 volt reference voltage to the MAP sensor.
As the manifold pressure changes, the output of MAP sen-
sor also changes. By monitoring the Map sensor output
voltage, the ECM knows the manifold pressure. A low
pressure (low voltage) output voltage will be about 1.0 to
1.5 volts while the higher pressure (high voltage) output
voltage will be about 4.5 to 4.8 volts at Wide Open
Throttle(WOT). The MAP sensor is also used, under cer-
tain conditions to measure Barometric Pressure (BARO),
allowing the ECM to make adjustments for different alti-
tude.
Conditions for Setting the DTC
S MAP is less than 12 kPa (1.7 psi)
S No TP sensor fail conditions present.
S TP sensor is greater than 0% if the rpm is less than
1000.
S TP sensor is greater than 5% if the rpm is greater
than 1000.
S System voltage is between 11.0 and 11.5 volts.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S The ECM will substitute a fixed MAP value and use
TP sensor to control the fuel delivery. (The scan
tool will not show defaulted value.)
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
With the ignition ON and the engine stopped, the manifold
pressure is equal to atmospheric pressure and the signal
voltage will be high. This information is used by the ECM
as an indication of vehicle altitude. Comparison of this
reading with a known good vehicle with the same sensor
is a good way to check the accuracy of a suspect sensor.
Readings should be the same 12 kPa.
If a DTC P0107 is intermittent, refer to ”Manifold Absolute
Pressure Check” in this section for further diagnosis.
Important : After repairs, use the scan tool FUEL TRIM
RESET function to reset long–term fuel trim to 128 (0%).
Test Description
Numbers below refer to the step numbers on the Diagnos-
tic Table.

1F – 352IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0108
MANIFOLD ABSOLUTE PRESSURE HIGH VOLTAGE
Circuit Description
The Engine Control Module (ECM) uses the Manifold Ab-
solute Pressure (MAP) sensor to control the fuel delivery
and the ignition timing. The MAP sensor measures the
changes in the intake manifold pressure which results
from engine load (intake manifold vacuum) and the rpm
changes, and it converts these into voltage outputs. The
ECM sends a 5 volt reference voltage to the MAP sensor.
As the manifold pressure changes, the output of MAP sen-
sor also changes. By monitoring the Map sensor output
voltage, the ECM knows the manifold pressure. A low
pressure (low voltage) output voltage will be about 1.0 to
1.5 volts while the higher pressure (high voltage) output
voltage will be about 4.5 to 4.8 volts at Wide Open
Throttle(WOT). The MAP sensor is also used, under cer-
tain conditions to measure Barometric Pressure (BARO),
allowing the ECM to make adjustments for different alti-
tude.
Conditions for Setting the DTC
S MAP is greater than 103 kPa (15 psi)
S No Throttle Position (TP) sensor fail conditions
present.
S Engine is running more than 10 seconds.
S TP sensor is less than 10% if the rpm is less than
2500.
S TP sensor is less than 35 % if the rpm is great than
2500.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S The ECM will substitute a fixed MAP value and use
TP sensor to control the fuel delivery. (The scan
tool will not show defaulted value.)
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
With the ignition ON and the engine stopped, the manifold
pressure is equal to atmospheric pressure and the signal
voltage will be high. This information is used by the ECM
as an indication of vehicle altitude. Comparison of this
reading with a known good vehicle with the same sensor
is a good way to check the accuracy of a suspect sensor.
Readings should be the same 12 kPa.
If a DTC P0108 is intermittent, refer to ”Manifold Absolute
Pressure Check” in this section for further diagnosis.
DTC P0108 may set as result of a misfire. If misfire is pres-
ent, repair the cause of misfire before using this table. The
misfire counters may be used to determine which cylin-
der(s) is misfiring.
Note : After repairs, use the scan tool FUEL TRIM RESET
function to reset long–term fuel trim to 128 (0%).

ENGINE CONTROLS 1F – 355
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0112
INTAKE AIR TEMPERATURE LOW VOLTAGE
Circuit Description
The Intake Air Temperature (IAT) sensor uses a thermistor
to control the signal voltage to the Engine Control Module
(ECM). The ECM supplies a 5 volt reference and a ground
to the sensor. When the air is cold, the resistance is high;
therefore the IAT signal voltage will be high. If the intake
air is warm, resistance is low; therefore the IAT signal volt-
age will be low.
Conditions for Setting the DTC
S IAT is less than 149°C (300°F).
S Engine run time is greater than 120 seconds.
S Vehicles speed is greater than or equal to 50 km/h
(31 mph).
S DTC P0502 is not set.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive ignition cycle with a fail.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S The ECM will substitute a default value for intake
air temperature. The scan tool will not show the
defaulted value.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
If the vehicle is at ambient temperature, compare the IAT
sensor to the Engine Coolant Temperature (ECT) sensor.
The IAT sensor and the ECT sensor should be relatively
close to each other.
Use the Temperature vs. Resistance Values table to eval-
uate the possibility of a skewed sensor. Refer to ”Temper-
ature vs. Resistance” in this section.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
4. This step simulates a DTC P0113 condition. If the
scan tool displays the specified value, the IAT sig-
nal circuit, the ECM are OK.
8. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.

1F – 358IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0113
INTAKE AIR TEMPERATURE HIGH VOLTAGE
Circuit Description
The Intake Air Temperature (IAT) sensor uses a thermistor
to control the signal voltage to the Engine Control Module
(ECM). The ECM supplies a 5 volt reference and a ground
to the sensor. When the air is cold, the resistance is high;
therefore the IAT signal voltage will be high. If the intake
air is warm, resistance is low; therefore the IAT signal volt-
age will be low.
Conditions for Setting the DTC
S IAT is less than –38°C (–36°F).
S Vehicles speed is less than 25 km/h (16 mph).
S Engine run time is greater than 120 seconds.
S Engine Coolant Temperature (ECT) is above 70 °C
158 °F).
S Calculated air are flow is less than 15 g/second.
S DTC P0502, P0117, P0118 not set.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive ignition cycle with a fail.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S The ECM will substitute a default value for intake
air temperature. The scan tool will not show the
defaulted value.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
S If the vehicle is at ambient temperature, compare
the IAT sensor to the Engine Coolant Temperature
(ECT) sensor. The IAT sensor and the ECT sensor
should be relatively close to each other.
S Use the Temperature vs. Resistance Values table
to evaluate the possibility of a skewed sensor. Re-
fer to ”Temperature vs. Resistance” in this section.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
4. This step simulates a DTC P0112. If the ECM
senses the change, the ECM and wiring are OK.
5. This step will determine if the reason the ECM did
not sense the change was due to a open ground or
signal circuit or malfunctioning ECM.
11. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.

ENGINE CONTROLS 1F – 361
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0117
ENGINE COOLANT TEMPERATURE LOW VOLTAGE
Circuit Description
The Engine Coolant Temperature (ECT) sensor uses a
thermistor to control the signal voltage to the Engine Con-
trol Module (ECM). The ECM supplies a 5 volt reference
and a ground to the sensor. When the engine coolant is
cold, the resistance is high; therefore the ECT signal volt-
age will be high. If the engine coolant is warm, sensor re-
sistance becomes less; therefore the IAT signal voltage
drops. At normal engine operating temperature, the volt-
age will be between 1.5 to 2.0 volts at the ECT signal termi-
nal.
The ECT sensor is used to control following items:
S Fuel delivery.
S Ignition.
S Evaporative (EVAP) Emission canister purge valve.
S Idle Air Control (IAC) valve.
S Electric cooling fan.
Conditions for Setting the DTC
S Engine run time is greater than 60 seconds.
S ECT is less tan 149°C (300°F)
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S Both cooling fans turns on.
S The ECM will default to 20°C (68°F) for engine
coolant temperature for the first 60 seconds of en-
gine run time and then 92°C (198°F). The scan tool
will not show the defaulted value.Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
After engine start the ECT should rise steadily to 90°C
(194°F) then stabilize when the thermostat opens.
Use the Temperature vs. Resistance Values table to eval-
uate the possibility of a skewed sensor. Refer to”Tempera-
ture vs. Resistance” in this section.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
4. This step simulates a DTC P0118 condition. If the
ECM senses the change, then the ECM and the
ECT wiring are OK.
7. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.