DAEWOO NUBIRA 2004 Service Repair Manual

SECTION : 9G
INTERIOR TRIM
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9G–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9G–1. . . . . . . . . . .
SPECIAL TOOLS9G–2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table 9G–2. . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9G–3 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9G–3. . . . . . . . . . . . . . . . . . . . .
Front Door Trim Panel 9G–3. . . . . . . . . . . . . . . . . . . . . .
Rear Door Trim Panel 9G–4. . . . . . . . . . . . . . . . . . . . . .
A–pillar Trim Panel 9G–4. . . . . . . . . . . . . . . . . . . . . . . . .
Upper B–pillar Trim Panel 9G–5. . . . . . . . . . . . . . . . . . .
Lower B–pillar Trim Panel 9G–5. . . . . . . . . . . . . . . . . . .
C–pillar Trim Panel 9G–6. . . . . . . . . . . . . . . . . . . . . . . . .
Deck Lid Sill Plate Cover 9G–6. . . . . . . . . . . . . . . . . . .
Front Rocker Trim Panel 9G–7. . . . . . . . . . . . . . . . . . . .
Rear Rocker Trim Panel 9G–7. . . . . . . . . . . . . . . . . . . .
Front Wheelhouse Trim 9G–8. . . . . . . . . . . . . . . . . . . . .
Rear Wheelhouse Trim 9G–8. . . . . . . . . . . . . . . . . . . . .
Floor Console 9G–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Floor Carpet 9G–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Rear Low Cover 9G–11. . . . .
Luggage Compartment Wheelhouse Trim
Panel 9G–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver’s Side Knee Bolster 9G–12. . . . . . . . . . . . . . . . .
Hatchback Door Lower Garnish Molding 9G–13. . . . .
Hatchback Door Upper Garnish Molding 9G–14. . . . .
Luggage Compartment Wheelhouse Trim Panel
(HATCHBACK) 9G–14. . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Rear Trim Panel 9G–14. . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9G–16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Trim Panels 9G–16. . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Vent 9G–16. . . . . . . . . . . . . . . . . . . . . .
Floor Console 9G–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor Carpet 9G–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Compartment Security Cover
(HATCHBACK) 9G–16. . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Door Trim Panel Screws2.5–22
Driver’s Side Knee Bolster Mounting Bolts10–89
Floor Console Screws2.5–22
Gearshift Housing Bolts8–70
Hood Latch Release Handle Mounting Screw3–27
Seat Belt Anchor Bolt3828–

9G – 2IINTERIOR TRIM
DAEWOO V–121 BL4
SPECIAL TOOLS
SPECIAL TOOLS TABLE
KM–475–B
Trim Remover

INTERIOR TRIM 9G – 3
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
FRONT DOOR TRIM PANEL
Tools Required
KM–475–B Trim Remover
Removal Procedure
1. Lower the front window.
2. Pry off the inside door handle trim bezel.
3. Remove the rear deck lid remote switch and the
power window/mirror control switch.
4. Disconnect the electrical connectors.
5. Remove the door trim panel screws.
6. Pry off the trim panel using the trim remover
KM–475–B.
Installation Procedure
1. Install the trim panel.
2. Connect the electrical connectors.
3. Install the rear deck lid remote switch and the pow-
er window/mirror control switch.

9G – 4IINTERIOR TRIM
DAEWOO V–121 BL4
4. Install the door trim panel screws.
Tighten
Tighten the door trim panel screws to 2.5 NSm (22 lb–
in).
5. Install the inside door handle trim bezel.
6. Raise the front window.
REAR DOOR TRIM PANEL
Tools Required
KM–475–B Trim Remover
Removal Procedure
1. Lower the rear window.
2. Pry off the inside door handle trim bezel.
3. Remove the power window control switch.
4. Disconnect the power window control switch electri-
cal connector.
5. Remove the door trim panel screws.
6. Pry off the trim panel using the trim remover
KM–475–B.
Installation Procedure
1. Install the trim panel.
2. Connect the power window control switch electrical
connector, if equipped.
3. Install the power window control switch..
4. Install the door trim panel screws.
Tighten
Tighten the door trim panel screws to 2.5 NSm(22 lb–
in).
5. Install the inside door handle trim bezel.
6. Raise the rear window.
A–PILLAR TRIM PANEL
Removal Procedure
1. Remove the A–pillar trim panel.

INTERIOR TRIM 9G – 5
DAEWOO V–121 BL4
Installation Procedure
1. Install the A–pillar trim panel.
UPPER B–PILLAR TRIM PANEL
Removal Procedure
1. Remove the lower B–pillar trim panel. Refer to
”Lower B–Pillar Trim Panel” In this Section.
2. Remove the bolt and the upper front seat belt an-
chor.
3. Reposition the upper portion of the lower B–pillar
trim panel.
4. Pry off the upper B–pillar trim panel.
Installation Procedure
1. Install the upper B–pillar trim panel.
2. Install the upper portion of the lower B–pillar trim
panel to its original position.
3. Install the upper front seat belt anchor with the bolt.
Tighten
Tighten the seat belt anchor bolt to 38 NSm (28 lb–ft).
4. Install the lower B–pillar trim panel. Refer to ”Lower
B–Pillar Trim Panel” In this Section.
LOWER B–PILLAR TRIM PANEL
Removal Procedure
1. Reposition the rear portion of the front rocker trim
panel and the front portion of the rear rocker trim
panel.
2. Remove the lower B–pillar trim panel.

9G – 6IINTERIOR TRIM
DAEWOO V–121 BL4
Installation Procedure
1. Install the lower B–pillar trim panel.
2. Install the front rocker trim panel and the rear rock-
er trim panel to their original positions.
C–PILLAR TRIM PANEL
Removal Procedure
1. Remove the C–pillar trim panel.
Installation Procedure
1. Install the C–pillar trim panel.
DECK LID SILL PLATE COVER
Removal Procedure
1. Lower the rear seatback.
2. Remove the C–pillar trim panel.
3. Remove the rear seat belts. Refer to Section 8A,
Seat Belts.
4. Remove the child seat anchorage. Refer to Section
9H, Child Seat Anchorage.
5. Remove the plastic retaining clips and the deck lid
sill plate cover.

INTERIOR TRIM 9G – 7
DAEWOO V–121 BL4
Installation Procedure
1. Install the rear deck lid sill plate cover with the plas-
tic retaining clips.
2. Install the child seat anchorage. Refer to Section
9H, Child Seat Anchorage.
3. Install the rear seat belts. Refer to Section 9A, Seat
Belts.
4. Install the C–pillar trim panel.
5. Install the rear seat. Refer to Section 9H, Seats.
FRONT ROCKER TRIM PANEL
Removal Procedure
1. Remove the front rocker trim panel.
Installation Procedure
1. Install the front rocker trim panel.
REAR ROCKER TRIM PANEL
Removal Procedure
1. Reposition the rear seat cushion.
2. Remove the rear rocker trim panel.

9G – 8IINTERIOR TRIM
DAEWOO V–121 BL4
Installation Procedure
1. Install the rear rocker trim panel.
2. Install the rear seat cushion to its original position.
FRONT WHEELHOUSE TRIM
Removal Procedure
1. Remove the screws and the front wheelhouse trim.
Installation Procedure
1. Install the front wheelhouse trim with the screws.
REAR WHEELHOUSE TRIM
Removal Procedure
1. Remove the rear seat. Refer to Section 9H, Seats.
2. Remove the seat belt bolt.
3. Remove the screws and the rear wheelhouse trim.

INTERIOR TRIM 9G – 9
DAEWOO V–121 BL4
Installation Procedure
1. Install the rear wheelhouse trim with the screws.
2. Install the seat belt bolt.
3. Install the rear seat. Refer to Section 9H, Seats.
FLOOR CONSOLE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the screw from the rear portion of the floor
console.
3. Remove the screws from the front portion of the
floor console.
4. Remove the floor console.
5. Disconnect the electrical connectors.
Installation Procedure
1. Connect the electrical connectors.
2. Install the floor console.
3. Install the front portion of the floor console with the
screws.

9G – 10IINTERIOR TRIM
DAEWOO V–121 BL4
4. Install the screws to the rear portion of the floor
console.
5. Connect the negative battery cable.
6. Install the glove box, instrument panel lower cover,
cigar lighter trim panel and stereo cassette player.
7. Install the console cover.
FLOOR CARPET
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the rear seat cushion. Refer to Section 9H,
Seats.
3. Remove the left and the right rear rocker trim pan-
els. Refer to ”Rear Rocker Trim Panel” in this sec-
tion.
4. Remove the bolts and the left and the right lower
front seat belt anchors from the B–pillar.
5. Remove the left and the right front rocker trim pan-
els.
6. Remove the left and the right lower B–pillar trim
panels. Refer to ”Lower B–Pillar Trim Panel” in this
section.
7. Remove the front seats. Refer to Section 9H,
Seats.
8. Remove the left and the right kick panels. Refer to
”Kick Panel” in this section.
9. Remove the floor console. Refer to ”Floor Console”
in this section.
10. Remove the gearshift housing bolts and nuts and
reposition the gearshift housing.
11. Remove the floor carpet.
Installation Procedure
1. Install the floor carpet.
2. Install the gearshift housing with the bolts.
Tighten
Tighten the gearshift housing bolts and nuts to 8 NSm
(70 lb–in).