DAEWOO NUBIRA 2004 Service Repair Manual

INTERIOR TRIM 9G – 11
DAEWOO V–121 BL4
3. Install the floor console. Refer to ”Floor Console” in
this section.
4. Install the left and the right kick panels. Refer to
”Kick Panel” in this section.
5. Install the front seats. Refer to Section 9H, Seats.
6. Install the left and the right lower B–pillar trim pan-
els. Refer to ”Lower B–Pillar Trim Panel” in this
section.
7. Install the left and the right front rocker trim panels.
8. Install the left and the right lower front seat belt an-
chors to the B–pillar with the bolts.
Tighten
Tighten the seat belt anchor bolts to 38 NSm (28 lb–ft).
9. Install the left and the right rear rocker trim panels.
Refer to ”Rear Rocker Trim Panel” in this section.
10. Install the rear seat cushion. Refer to Section 9H,
Seats.
11. Connect the negative battery cable.
LUGGAGE COMPARTMENT REAR
LOW COVER
Removal Procedure
1. Remove the clips and the rear panel cover.
Installation Procedure
1. Install the rear panel cover with the clips.

9G – 12IINTERIOR TRIM
DAEWOO V–121 BL4
LUGGAGE COMPARTMENT
WHEELHOUSE TRIM PANEL
Tools Required
KM–475–B Trim Remover
Removal Procedure
1. Remove the luggage compartment rear panel cov-
er. Refer to ”Luggage Compartment Rear Panel
Cover” in this section.
2. Remove the plastic retaining clips using the trim
remover KM–475–B and reposition the luggage
compartment rear trim panel.
Installation Procedure
1. Install the wheelhouse trim panel with the plastic
clips.
2. Install the luggage compartment rear panel cover.
Refer to ”Luggage Compartment Rear Panel Cover”
in this section.
DRIVER’S SIDE KNEE BOLSTER
Removal Procedure
1. Remove the screws.
2. Separate the hood release cable from the hood
latch release handle.
3. Carefully pull the instrument panel under cover until
the mounting clips are released and the instrument
panel under cover.
4. Remove the bolts from the driver’s side knee bol-
ster.
5. Remove the knee bolster.

INTERIOR TRIM 9G – 13
DAEWOO V–121 BL4
Installation Procedure
1. Install the knee bolster with the bolts.
Tighten
Tighten the driver’s side knee bolster mounting bolts
to 10 NSm (89 lb–in).
2. Install the instrument panel under cover.
3. Connect the hood release cable to the hood latch
release handle.
4. Install the screws.
HATCHBACK DOOR LOWER
GARNISH MOLDING
Tools Required
KM–475–B Trim Remover
Removal Procedure
1. Open the hatchback door.
2. Remove the hatchback door upper garnish molding.
Refer to ”Hatchback Door upper garnish Molding” in
this section.
3. Remove the lower garnish molding clips using the
trim remover KM–475–B.
4. Remove the lower garnish molding.
Installation Procedure
1. Install the lower garnish molding with the clips.
2. Install the hatchback door upper garnish molding.
3. Close the hatchback door.

9G – 14IINTERIOR TRIM
DAEWOO V–121 BL4
HATCHBACK DOOR UPPER
GARNISH MOLDING
Removal Procedure
1. Open the hatchback door.
2. Pry off the hatchback door upper garnish molding.
Installation Procedure
1. Install the hatchback door upper garnigh moling.
2. Close the hatchback door.
LUGGAGE COMPARTMENT
WHEELHOUSE TRIM PANEL
(HATCHBACK)
Removal Procedure
1. Remove the luggage compartment rear trim panel.
Refer to ”Luggage Compartment Rear Trim Panel”
in this section.
2. Remove the clips and the screw.
3. Remove the wheelhouse trim panel.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the wheelhouse trim panel with the clips the
screw.
2. Install the luggage compartment rear trim panel. Re-
fer to ”Luggage Compartment Rear Trim Panel” in
this section.
LUGGAGE COMPARTMENT REAR
TRIM PANEL
Removal Procedure
1. Remove the plastic retaining clips and the rear trim
panel.

INTERIOR TRIM 9G – 15
DAEWOO V–121 BL4
Installation Procedure
1. Install the rear trim panel with the plastic retaining
clips.

9G – 16IINTERIOR TRIM
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
INTERIOR TRIM PANELS
The interior trim panels are molded plastic and fasten with
screws or plastic clips.
PRESSURE RELIEF VENT
When all the windows are closed and the ventilation sys-
tem is on, the addition of outside air to the interior of the
vehicle causes a positive pressure within the vehicle. To
relieve the pressure, air is released through a pressure re-
lief vent. The pressure relief vents are located at the rear
quarter of the vehicle, behind the bumper fascia.
FLOOR CONSOLE
The floor console fits over the tunnel in the floor of the ve-
hicle and extends from under the center of the instrument
panel to the rear seat area. The front portion of the consolecontains the cigar lighter and the transaxle shift lever. The
rear portion of the console contains the parking brake le-
ver, a cupholder, a storage compartment, and an ashtray
for the rear seat occupants.
The sensing and diagnostic module (SDM) for the airbag
system and the remote keyless entry module are located
under the console.
FLOOR CARPET
The one–piece floor carpet goes over both the front and
the rear floor pans.
REAR COMPARTMENT SECURITY
COVER (HATCHBACK)
A rear compartment security cover is provided on the
hatchback model. The security cover is attached to the
hatch and can be easily removed if more cargo space is
needed.

SECTION : 9H
SEATS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9H–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9H–2. . . . . . . . . . .
MAINTENANCE AND REPAIR9H–3 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9H–3. . . . . . . . . . . . . . . . . . . . .
Front Bucket Seat 9H–3. . . . . . . . . . . . . . . . . . . . . . . . .
Front Seatback 9H–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat Cushion 9H–5. . . . . . . . . . . . . . . . . . . . . . . .
Lumbar Support Lever 9H–5. . . . . . . . . . . . . . . . . . . . . .
Height Adjustment Knobs 9H–6. . . . . . . . . . . . . . . . . . .
Front Seat Trim 9H–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . Head Restraint 9H–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Cushion 9H–8. . . . . . . . . . . . . . . . . . . . . . . . .
Split Rear Seatback 9H–8. . . . . . . . . . . . . . . . . . . . . . . .
Split Rear Seatback Hinge 9H–9. . . . . . . . . . . . . . . . . .
Rear Seat Center Armrest 9H–9. . . . . . . . . . . . . . . . . .
Seat Covers 9H–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child Seat Anchorage 9H–10. . . . . . . . . . . . . . . . . . . . .
Hatchback Child Seat Anchorage 9H–11. . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9H–12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seats 9H–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9H – 2ISEATS
DAEWOO V–121 BL4
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Armrest Nuts2418–
Front Seatback Bolts4533–
Front Seat Cover Screws12–106
Front Seat Cushion Bolts12–106
Front Seat Trim Screws12–106
Front Seat–to–Floor Bolts2518–
Rear Seatback Bolts2518–
Rear Seat Hinge Bolts4533–
Seat Recliner Lever Screw12–106
Slide Assembly Bolts2518–
Slide Assembly Screws10–89

SEATS 9H – 3
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
FRONT BUCKET SEAT
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the plastic caps and the bolts securing the
rear portion of the front seat to the floor.
3. Remove the plastic caps and the bolts securing the
front portion of the front seat to the floor.
4. Disconnect the electrical connectors.
5. Remove the seat.
Installation Procedure
1. Install the seat.
2. Connect the electrical connectors.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
3. Install the bolts into the front portion of the front
seat.
Tighten
Tighten the front seat–to–floor bolts to 25 NSm (18 lb–
ft).
4. Install the plastic caps.

9H – 4ISEATS
DAEWOO V–121 BL4
5. Install the bolts into the rear portion of the front
seat.
Tighten
Tighten the front seat–to–floor bolts to 25 NSm (18 lb–
ft).
6. Install the plastic caps.
7. Connect the negative battery cable.
FRONT SEATBACK
Removal Procedure
1. Remove the front bucket seat from the vehicle. Re-
fer to ”Front Bucket Seats” in this section.
2. Remove the each seat trim.
3. Disconnect the electrical connectors.
4. Remove the bolts and the seatback.
Installation Procedure
1. Install the seatback onto the seat cushion.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the front seatback bolts.
Tighten
Tighten the front seatback bolts to 45 NSm (33 lb–ft).
3. Connect the electrical connectors.