clock DAEWOO NUBIRA 2004 Service Manual PDF

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 3
DAEWOO V–121 BL4
SPECIFICATIONS
GENERAL SPECIFICATIONS
ApplicationDescription
Airbag System Deployment Time<20ms
Detection Time<5ms
Operating Temperature–40°C~+85°C
Storage Temperature–40°C~+90°C
Voltage Range9~16 V
Current consumption5ms after ignition switch ON <1A
5ms
5sec<300Ma, after 5sec.<100Ma
Acceleration Range+/– 50g
Maximum Acceleration+/– 600g pulse
Voltage Ramp0.2~2.0 V/s
Energy Reservation150ms after battery disconnection
Inflator Ignition Energy4.3mj
Squib Resistance2.15 +/– 0.35Ω
Airbag Warning Lamp ON Time(When Ignition ON)6sec
FASTENER TIGHTENING SPECIFICATIONS
ApplicationN·mLb–FtLb–In
Clock Spring Retaining Screws3–27
Driver Airbag Module Mounting Bolts11–97
Passenger Airbag Module Mounting Bolts8–71
Sensing and Diagnostic Module(SDM) Mounting Bolts10–89
SPECIAL TOOLS
SPECIAL TOOLS TABLE
Scan Tool

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 5
DAEWOO V–121 BL4
SIR COMPONENT LOCATOR
1. Driver Airbag Module
2. Clock Spring
3. Sensing And Diagnostic Module(SDM)4. Passenger Airbag Module
5. Side Airbag Module
6. Side Airbag Sensor

8B – 12ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B04
1 2
21
SDM Driver Airbag Module
Clock SpringDK GRN/
WHT
BLK/WHT
G202
10 11146
Passenger Airbag Module
BRN
BRNDK BLU
WHT/
BLK
DK BLU
13
12
DIAGNOSTIC TIC TROUBLE CODE (DTC) 1
DRIVER AIRBAG DEPLOYMENT LOOP RESISTANCE IS
HIGH
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
Upon passing these test ignition and deployment loop volt-ages are measured to ensure that they are within their nor-
mal voltage ranges. The SDM monitors the voltages at the
driver low and the passenger low to detect shorts to
ground or voltage in the deploy loops.
DTC 1 Will Set When
S The resistance of driver airbag deployment loop is
higher than 4.7 ohms.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 13
DAEWOO V–121 BL4
DTC 1
Driver Airbag Deployment Loop Resistance Is High
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.
Step
ActionValue(s)YesNo
1Perform the SIR Diagnostic System Check.
Is the SIR Diagnostic System Check completed?–Go to Step 2–
2Visually inspect the connector and the wiring of driv-
er airbag. Is the connector disconnected?–Connect the
connector and
go to Step 1Go to Step 3
31. Confirm the ignition switch ”OFF”.
2. Remove the driver airbag module.
3. Disconnect the connector of SDM wiring.
4. Check the resistance between the terminal
10,11 of SDM and the terminal 1,2 of driver
airbag module. Is the resistance about 0(zero)
?
0 WGo to Step 4Go to Step 5
41. Replace the SDM.
2. Confirm the ignition switch ”ON”.
3. Erase the DTC using scan tool.
4. Perform the SIR Diagnostic System Check.
5. If the DTC is not removable, then replace the
driver airbag module.–––
51. Remove the connector from the clock spring
wiring.
2. Check the resistance between the terminal
10,11 of SDM and the terminal 1,2 of clock
spring. Is the resistance about 0(zero) ?
0 WGo to Step 6Go to Step 7
61. Replace the clock spring–––
71. Replace the airbag wiring.–––

8B – 14ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B04
1 2
21
SDM Driver Airbag Module
Clock SpringDK GRN/
WHT
BLK/WHT
G202
10 11146
Passenger Airbag Module
BRN
BRNDK BLU
WHT/
BLK
DK BLU
13
12
DIAGNOSTIC TROUBLE CODE (DTC) 2
DRIVER AIRBAG DEPLOYMENT LOOP RESISTANCE IS
LOW
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
Upon passing these test ignition and deployment loop volt-
ages are measured to ensure that they are within their nor-mal voltage ranges. The SDM monitors the voltages at the
driver low and the passenger low to detect shorts to
ground or voltage in the deploy loops.
DTC 2 Will Set When
S The resistance of driver airbag deployment loop is
lower than 1.8 ohms.
S The shorting bar is damaged and then the SDM
must be replaced .

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 15
DAEWOO V–121 BL4
DTC 2
Driver Airbag Deployment Loop Resistance Is Low
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.
Step
ActionValue(s)YesNo
11. Confirm the ignition switch ”OFF”.
2. Wait for a minute to discharge the SDM char-
ger.–Go to Step 2–
2Visually inspect the connector and the wiring of driv-
er airbag. Is the airbag wiring damaged?–Replace the
airbag wiring.Go to Step 5
31. Confirm the ignition switch ”OFF”.
2. Remove the driver airbag module.
3. Check the resistance between the terminal 1
and 2 of driver airbag module. Is the resistance
in the specification range?
4. Erase the current DTCs with the scan tool.–Go to Step 4Go to Step 5
41. Replace the SDM.
2. Confirm the ignition switch ”ON”.
3. Erase the DTC using scan tool.
4. Perform the SIR Diagnostic System Check.
5. If the DTC is not removable, then replace the
driver airbag module.–––
51. Remove the connector from the clock spring
wiring.
2. Check the resistance between the terminal 1
and 2 of clock spring. Is the resistance ?Replace the
airbag wiring.Replace the
clock spring.

8B – 16ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B04
1 2
21
SDM Driver Airbag Module
Clock SpringDK GRN/
WHT
BLK/WHT
G202
10 11146
Passenger Airbag Module
BRN
BRNDK BLU
WHT/
BLK
DK BLU
13
12
DIAGNOSTIC TROUBLE CODE (DTC) 3
DRIVER AIRBAG DEPLOYMENT LOOP IS SHORTED TO
GROUND
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
Upon passing these test ignition and deployment loop volt-
ages are measured to ensure that they are within their nor-
mal voltage ranges. The SDM monitors the voltages at the
driver low and the passenger low to detect shorts to
ground or voltage in the deploy loops.If the resistance is in the 2 kilo ohms between 10 kilo ohms,
the defect may occur depending upon SDM. The normal
resistance is over 10 kilo ohms.
DTC 3 Will Set When
S The airbag wiring of driver’s high is shorted to
ground.
S The airbag wiring of driver’s low is shorted to
ground.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 17
DAEWOO V–121 BL4
DTC 3
Driver Airbag Deployment Loop Is Shorted To Ground
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.
Step
ActionValue(s)YesNo
11. Confirm the ignition switch ”OFF”.
2. Wait for a minute to discharge the SDM char-
ger.–Go to Step 2–
2Visually inspect the connector and the wiring of driv-
er airbag. Is the airbag wiring damaged?–Replace the
airbag wiring.Go to Step 3
31. Confirm the ignition switch ”OFF”.
2. Remove the driver airbag module.
3. Disconnect the connector of SDM wiring.
4. Check the resistance between the high, low
wiring of driver airbag module and the ground.
Is the resistance 10KΩ?10 KΩGo to Step 4Go to Step 5
41. Replace the SDM.
2. Confirm the ignition switch ”ON”.
3. Erase the DTC using scan tool.
4. Perform the SIR Diagnostic System Check.
5. If the DTC is not removable, then replace the
driver airbag module.–––
51. Remove the connector from the clock spring
wiring.
2. Check the resistance between the high, low
wiring of clock spring and the ground. Is the
resistance in the specification.?–Replace the
clock spring.Replace the
airbag wiring.

8B – 18ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B04
1 2
21
SDM Driver Airbag Module
Clock SpringDK GRN/
WHT
BLK/WHT
G202
10 11146
Passenger Airbag Module
BRN
BRNDK BLU
WHT/
BLK
DK BLU
13
12
DIAGNOSTIC TROUBLE CODE (DTC) 4
DRIVER AIRBAG DEPLOYMENT LOOP IS SHORTED TO
POWER
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
Upon passing these test ignition and deployment loop volt-
ages are measured to ensure that they are within their nor-mal voltage ranges. The SDM monitors the voltages at the
driver low and the passenger low to detect shorts to
ground or voltage in the deploy loops.
DTC 4 Will Set When
S The airbag wiring of driver’s high is shorted to bat-
tery wiring.
S The airbag wiring of driver’s low is shorted to bat-
tery wiring.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 19
DAEWOO V–121 BL4
DTC 4
Driver Airbag Deployment Loop Is Shorted To Power
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.
Step
ActionValue(s)YesNo
11. Confirm the ignition switch ”OFF”.
2. Wait for a minute to discharge the SDM char-
ger.–Go to Step 2–
2Visually inspect the connector and the wiring of driv-
er airbag. Is the airbag wiring damaged?–Replace the
airbag wiring.Go to Step 3
31. Confirm the ignition switch ”OFF”.
2. Remove the driver airbag module.
3. Disconnect the connector of SDM wiring.
4. Check the resistance between the high, low
wiring of driver airbag module and the battery.
Is the resistance 10KΩ?10 KΩGo to Step 4Go to Step 5
41. Replace the SDM.
2. Confirm the ignition switch ”ON”.
3. Erase the DTC using scan tool.
4. Perform the SIR Diagnostic System Check.
5. If the DTC is not removable, then replace the
driver airbag module.–––
51. Remove the connector from the clock spring
wiring.
2. Check the resistance between the high, low
wiring of clock spring and the battery. Is the
resistance 10KΩ?10 KΩReplace the
clock spring.Replace the
airbag wiring.