transmission DATSUN 210 1979 Service Manual

Engine
Control
Fuel
Exhaust

SYlltems

ENGINE
CONTROL
SYSTEM

ACCELERATOR
CONTROL
SYSTEM

@

s

1

Acce
i
ator

pedal

2
Accelerator

pedal
arm

3

Stopper
bolt

4

Stopper
lock
nut

S

Kickdown
switch
striker

Automatic
transmission

models

only

6
Accelerator
wire
outer
case

1
Accelerator
wire
socket

8
Accelerator

inner
wire

9

Accelerator

pedal
bracket

and
return

spring

10
Kickdown
switch

11
Accelerator

pedal
stopper
rubber

12
Accelerator

pedal
stopper
bracket

H

109
mm
4
29
in

REMOVAL
AND

INSTALLATION

Accelerator
wI
e

I
Disconnect
accelerator
wire
from

carburetor

2
Remove

snap
pin
from

tip
of

pedal
arm
then
disconnect
wire

from

accelerator

pedal
arm

3
Remove

accelerator

pedal

stopper

bracket
from
dash

panel
and

pull
into

driver

compartment

4

To
install
reverse
order
of
Ie

moval

Accelerator

pedal
a

embly

I

Disconnect
accelerator
wire
at

tip

of
accelerator

pedal
arm

2

Remove
screws

securing
accel

erator

pedal
bracket

to

body

3

Remove
accelerator

pedal
from

dash

panel

4

To
install

reverse
order
of
re

moval
I
IJ

1

II

I

V

J

v

I

@

INSPECTION

I
Check

accelerator

pedal
return

spring
for
rust

fatigue
or

damage

Replace
if

necessary

2

Check

accelerator
wire

cases

socket
and

fastening
locations
for
rust

damage
or
looseness

Repair
or

replace

if

necessary

ADJUSTMENT

Accelerator
IInka
e

I
Connect
accelerator
wire
to
car

buretor
and
accelerator

pedal
arm

2

Adjust
dilnension
H
with

stop

per
bolt

as
shown
in

Fig
FE
I

Dimension
H

109mm
4
29
in

FE
2
F
E558

Fig
FE
I

Accelerator
Control

System

Note
After

adjustment
securely

tighten

stopper
bolt
lock
nut

3
Pull

outer
case
to
uP
direction

making
sure
that

throttle
lever
is
re

turned
to

idle

position
Move
back

outer
case
I

mm
0
04
in
from

a

position
where
throttle

lever
starts

moving
and
fasten

outer
case

securely

with

clamp

Q4t

1

Clamp

2
Outer
case

FE1
1

Fig
FE
2

Adju

ting
Accolerator

Linkage

Engine
Control
Fuel
Exhaust

Systems

4
When
accelerator

pedal
is

fully

depressed
make
sure
that
throttle

valve

opens
fuUy

5
After
above

adjustments
have

been
made
make
sure
that
accelerator

linkage

operates
smoothly
without

dragging
Make
sure
that
throttle
lever
returns

securely
to
idle

position
as

soon
as

accelerator

pedal
is
released

K1ckdown
switch

On
the
automatic
transmission

models
it
is
also

necessary
to

adjust

kickdown
switch
The
kickdown

FE
3
switch

adjustment
is
correct
if
kick

down
switch
is
actuated

by
the

stop

per
located

on
the

tip
end
of

pedal

arm
when
accelerator

pedal
is
de

pressed

fuUy
Always
tighten
lock
nut

securely
when

proper
adjustment
is

obtained

TI
m
3

S
3
a
3
c
1

3
2
m
N

i
ClI@
@
@

7Jr
iJ
@

Aut
omatic
transmission

equipped
models
@
r
I
5

6

1
Front
exhaust
tube

2
Catalytic
converter

3
Rear
exhaust
tube

4
Exhaust
mounting
insulator

S
Rear
exhaust
tube
shelter

6
Converter
lower
shelter
I

@
7
Converter
upper
shelter

8
Exhaust
mounting
bracket

9
V
bolt
clamp

10
U
bolt
housing
calmp

11
Gusset

12
Exhaust
tail
mounting
bracket

13
Muffler
clamp
ring
rubber
@@

@
@

@
l
@

Tightening
torque
kg
m
ft
lb

@
2
0
to
2
6
14
to
19

@
3
2
t04
3
23
to
31

@
1
6
to
2
t
12
to
15

@
0
8
to
1
2
5
8
to
8
7

@
0
3
to
0
5
2
2
to
3
6
e
a
8
O

6
l
c

a
8
l
m

X
c
en
4

en

en
4
m

s
m

co
i

CD

o
a
21
CD
l2

m
T

c
Ul

CD
3

Engine
Control

fuel
Exhaust

Systems

Non
California
models

except
FU

model

Automatic
transmission

equipped
models

@

REMOVAL

CALIFORNIA

MODELS

AND
FU

MODEL

I

Remove

catalytic
converter
shel

ter
and
rear
exhaust
tube
shelter

2

Temporarily
loosen
bolts

securing

exhaust

mounting
insulator
to

body

and

remove
bolts

securing
muffler

lower

clamp
imd
muffler
to
muffler

upper
clamp

Note
Take
care
Dot
to

drop
muffler

heat
insulator

3

Remove
rear
exhaust
tube
from

catalytic
converter
and
remove
it

from

car
as
follows

I
Remove
bolts

securing
exhaust

mounting
insulator
to

body
and

put

rear
exhaust

tube
on
rear
axle
case

as

shown
in

Fig
FE
9
1

Front
tube

assembly

2

Pre
muff1er

3

Exhaust
tube

clip

4
Momer

wembly

5
Muffler

clamp
ring
rubber

6
Rear

tube

7
Exhaust

mounting
insulator

8
Exha
st
tail

mounting
bracket

9
Exhaust

mounting

1
ttacket
8@

@

4

wp

8

@

Tightening
torque

kg
m
ft
lb

@
2
0
to
2

6

14
to
t9

@
0
8

to
1
2

5
8
to
8
7

@
3
2
to

4
3
23
to
31

FE629

Fig
FE
B
E
haust

System
Non

California
mode
e

cept
FU
modet

FE639

Fig
FE

9

Putting
Rear
E
halUt

Tube

2

Pull
rear
exhaust
tube

assembly

forward

to

place
as
shown
in

Fig

FE
IO
Then

pull
it

further
while

swaying
rear

exhaust
tube

assembly

clockwise

and
counterclockwise

FE

B
II

F

E640

Fig
FE
IO

Removing
Rear

E
xhault

Tube

Assembly

4

Remove
catalytic
converter
from

front

exhaust
tube

5

Temporarily
loosen
nuts

securing

f

root
exhaust
tube

to
exhaust
mani

fold

6
Remove
front
exhaust
tube
from

exhaust

mounting
bracket

7

Remove
bolt

securing
V
bolt

housing

clamp
to

gusset

Engine
Control
Fuel

Exhaust

Systems

8

Remove
front

exhaust
tube

from

exhaust
manifold

NON
CALIFORNIA
MODELS

EXCEPT
FU
MODEL

I

Temporarily
loosen
nuts

securing

front
exhaust
tube

assembly
to

ex

haust
manifold

2
Remove

front
exhaust
tube

as

sembly
from
exhaust

mounting
brack

et

3

Temporarily
loosen
bolts

securing

exhaust

mounting
insulator

to

body

and
remove
bolts

securing
muffler

lower

clamp
and
muffler
to

muffler

upper
clamp

4
Remove
exhaust
tube

clip

5
Break
sealant
off
the
front

tube

to

rear
tube
connection

Note
A

sealant
is

applied
to
the

tube

connections
to
eliminate
the
leak

age
of
exhaust

gases
Observe
the

procedures
outlined
later
in
this

section
as
a

guide

6
Remove
front
tube
from
exhaust

manifold

then
remove
rear
tube

from

car
Refer
to

California
Models
and
FU

Model
for

removal

When

disconnecting
the

exhaust

tube
connections
observe
the

follow

ing
parts

I
Break
old

sealant
off
the

con

nection

by
lightly
tapping
around
the

tube

with
a

hammer
and

twisting

muffler

F

E630

Fig
FE
11

Breaking
Sealant

Fig
FEd
2
2

Using
a
rubber
hammer

tap
on

the

front
end
of
the
muffler
while

pushing
it

toward
rear
The
muffler

assembly
can
then
be
taken
out

FE632

Fig
FE
13

Tapping
Muffler
with

a
Rubber
Hammer

INSPECTION

I
Check

pre
muffler
muffler

as

sembly
and
tubes
for

cracks

damage

or
corrosion

Replace
if

necessary

2

Replace
bracket
and

mounting

rubber
that

are
cracked

fatigued
or

sweated

INSTALLATION

Install
exhaust

system
which
has

been
removed
as
an

assembly
in
re

verse
order
of
removal
Observe
the

following

CALIFORNIA

MODELS

AND
FU
MODEL

1Jl

Tightening
torque

Exhaust
manifold
to

front
tube
nuts

2
0
to
2
6

kg
m

14
to
19
fHb

U
bolt

housing
clamp
to

gusset
bolt

3
2

to
4
3

kg
m

23
to
31
ft
bl

U
bolt

clamp
securing
nuts

1
6
to
2
1

k
l
m

12
to
15
ft

bl

Exhaust

mounting
bracket
to

transmission

nuts

0
8
to

1
2

kg
m

5
8
to
8
7
ft

Ibl

Exhaust

mounting
bracket
to

front
tube
bolt

3
2
to
4
3

k
l
m

23
to
31
ft
Ib

FE
9
CatalytiC
converter
to
front

tube
bolts

3
2
to
4
3

kg
m

23

to
31
ft

Ibl

Catalytic
converter
to

rear

tUbe
bolts

3
2
to
4
3

kg
m

23
to
31
ft

Ibl

Exhaust
tail

mounting
bracket

to

body
bolts

0
8
to
1
2

kg
m

5
B
to
8
7
ft
Ibl

Exhaust

mounting
insulator

to
exhaust
tail

mounting

bracket
nut

0

8
to
1
2

kg
m

5
8
to
8
7
ft
Ib

Exhaust

mounting
insulator
to

rear
tube
nut

O
B
to
1
2

kg
m

5
8
to
8
7
ft
Ib

Catalytic
converter
shelter
bolts

O
B

to
1
2

kg
m

5
8
to
B
7
ft
Ib

Rear
exhaust
tube
shelter
bolts

0
3

to
0
5

kg
m

2
2
to
3
6

ft
bl

Installation

precautions

I

When

assembling
be
careful
not

to
let

gas
leak
from
around
connec

tions
of

exhaust

system
components

Evenly
tighten
nut

securing
exhaust

manifold
to
front
exhaust
tube

2

Always
maintain
sufficient
clear

ance
between
heat
shield
insulators

and

adjacent
parts
See

Fig
FE

I7

3
Be
sure
to
install
new

gaskets
and

bolts
after

removing
following
parts

Front
tube

Catalytic
converter

Rear
tube

4
Install

mounting
parts
as
sub

assembly
on
car

body

I

Always
locate
mounting
rubbers

in
such

way
that

preload
applied
to

them
is

kept
to
minimum

f

Do
not

apply
excessive
load

I

F

E289

Fig
FE
J4

Mounting
Rubbe

Engine
Control
Fuel
Exhaust

Systems

NON
CALIFORNIA
MODELS

EXCEPT
FU
MODEL

Install
exhaust

system
in
reverse

order
of
removal

Observe

following
precautions

til
Tightening
torqu

Exhaust
manifold
to
front

tube
nuts

2
0
to
2
6

kg
m

14
to
19

ft
Ibl

Exhaust

mounting
bracket
to

transmission
nuts

0
8
to
1
2

kg
m

5
8
to
8
7
ft
Ibl

Exhaust

mounting
bracket
to

front
tube
bolt

3
2
to
4
3

kg
m

23
to
31
ft
b

Exhaust
tube

clip
bolt

0
8
to
1
2

kg
m

5
8
to
8
7
ft
bl

Exhaust
tail

mounting
bracket
to

body
bolts

0
8
to
1
2

kg
m

5
8
to
8
7
ft
Ibl
Exhaust

mounting
insulator

to
exhaust
tail

mounting

bracket
nut

O
B
to
1
2

kg
m

5
8
to
8

7
ft
Ib

Exhaust

mounting
insulator
to

rear
tube
nut

0
8
to
1
2

kg
m

5
B
to
8
7
ft
Ibl

Installation

precautions

I

Always
assemble

parts
so
that
no

gas
leaks
from
around
connections

Evenly

tighten
nut

securing
exhaust

manifold
to
front
tube

fixing
plate

2

Insert
end
of
tube
until
it

comes

into

contact
with

stopper
Then

secure

it
with
exhaust
tube

clip
and

inject
a

suitable
sealing

compound
through
slit

in

tube
until
it
overflows
Refer
to

Sealing
Compound
3

When

installing
exhaust
tube
and

muffler
make

sure
that

a

proper
clear

ance
is
maintained
between
these

parts

and

parts
on
car

body
See

Fig
FE
18

4
For
installation
of

mounting
in

sulator
refer
to
California

Models
and

FU

model
for
installation

precautions

Note

a
After
installation
check
that

mounting

I
bbenl
and

mounting

insulator
are
free
from
undue
stress

If

any
of
above

parts
is

not
installed

properly
excessive
noises
or
vibra

tions

may
be
transmitted
to
car

body

b
Check
all
tube
connections
for
ex

haust

gas
leaks
and
entire

system

for
unusual

noises
with

engine
run

ning

B

j

@
A

B

f

I
A

v

Section
A
A

Oearance
mm
in

1
30
to

40
1
18
to

1
57

2

13
5
to
19
5

0
531
to
0
768

3
20
5
to
26
5
0
807
to
1
043

4
23
to
33
0
91
to
1
30

5
20
to
30
0
79
to
1
18
@
Section
B
B

6
Exhaust
fmisher

equipped
models

except
Wagon

23
to
33
0
91
to

1
30

Other
models

21
to
31
0
83
to
1

22

FE634

Fig
FE
18

Proper
Clearance

for
Exhaust

System
Non

California
models

except
FU

model

FE
11

DATSUN
210
Model
8310
Series

SECTIONBE

BODY
ELECTRICAL
SYSTEM

CONTENTS

BODY
ELECTRICAL
WIRING

DESCRIPTION

FUSE
AND
FUSIBLE
LINK

WIRING

WIRING
HARNESS

LOCATION
OF
ELECTRICAL
UNIT

ELECTRICAL
UNIT
OF

LIGHTING
SYSTEM

BULB
SPECIFICATIONS

REMOVAL
AND
INSTALLATION

For

lamp

IGNITION
SWITCH

COMBINATION
SWITCH

ILLUMINATION
CONTROL
UNIT

AIMING
ADJUSTMENT

ELECTRICAL
UNIT
OF

SIGNAL
SYSTEM
BE
12

TURN
SIGNAL
SWITCH
BE
12

HORN
RELAY
BE
12

HAZARD
SWITCH
BE
12

STOP
LAMP
SWITCH
BE
12

BACK
UP
LAMP
SWITCH
BE
12

DOOR
SWITCH
BE
12

METERS
AND
GAUGES
BE
13

COMBINATION
METER
BE
13

TACHOMETER
BE
14

FUEL
LEVEL
AND
WATER
TEMPERATURE

INDICATOR

SYSTEM
BE
14

WARNING
SYSTEM
BE
15

CHARGE
WARNING
SYSTEM
BE
15

BRAKE
WARNING
SYSTEM
BE
15
BE
2

BE
2

BE
2

BE
4

BE
5

BE
8

BE
9

BE
9

BE
10

BE
10

BE
10

BE
11

BE
11
OIL
PRESSURE
WARNING
SYSTEM

SEAT
BELT
WARNING
SYSTEM

ELECTRICAL
ACCESSORIES

WINDSHIELD

WIPER
AND
WASHER

REAR
WINDOW
WIPER

AND
WASHER

CIGARETTE
LIGHTER

RADIO

CLOCK

REAR
WINDOW
DEFOGGER

STARTING
SYSTEM
For
automatic

transmission
models

HEATER

DESCRIPTION

AIR
FLOW

REMOVAL
AND
INSTALLATION

ADJUSTING
HEATER
CONTROL

DISASSEMBLY
AND
ASSEMBLY
OF

HEATER
UNIT

INSPECTION

WIRING
DIAGRAMS
AND

TROUBLE
DIAGNOSES

ELECTRICAL
SYSTEM
BLOCK

DIAGRAM

FUSE
BLOCK
CIRCUIT

SUPPLY

ROUTING

LIGHTING
SYSTEM

SIGNAL
SYSTEM

METERS
AND
GAUGES

WARNING

SYSTEM

ELECTRICAL
ACCESSORY
SYSTEM

HEATER
BE
15

BE
15

BE
17

BE
17

BE
18

BE
20

BE
20

BE
21

BE
21

BE
23

BE
23

BE
23

BE
24

BE
26

BE
27

BE
27

BE
28

BE
29

BE
29

BE
30

BE
31

BE

36

BE
41

BE
44

BE
4B

BE
55

m
c
n
to
l
l

I
g
iF
0
1
To
side
marker
lamp
L
H

2
To
headlamp
L
H

3
To
horn
L
H

4
To
front
combination
lamp
L
H

5
To
cooler
co
pressor
Air
Con
models

6
To
oil
pressure
switch

7
To
condenser

8
To
horn
R
H

9
To
front
combination
la
t11p
R
H

10
To
side
marker
lamp
R
H

11
To
headlamp
R
H

12
To
body
earth

13
To
fusible
link

14
To
inhibitor
relay
AfT
model

15
To
aut6
choke
relay

16
To
ignition
coil

17
To
condenser

18
To
washer
motor

19
To
engine
harness
No
2
@

20
To
alternator

21
To
starting
motor

22
To
throttle
opener
solenoid
Except
FU
models

23
To
fuel
cut
solenoid
Except
FU
models

24
To
throttle
switch
FU
models

25
To
fuel
cut
solenoid
FU
models

26
To
auto
choke

27
To
VC
cut
solenoid
M
T
and
Calif
AfT
models

28
To
distributor

29
To
thermal
transmitter

30
To
body
harness

31
To
low
pressure
switcn
Air
Con
models

32
To
rear
window
washer
motor

33
To
FICO
solenoid
Air
Con
models

34
To
room
lamp
harness

35
To
cooling
unit
Air
C
on
models

36
To
heater
motor
37
To
engine
revolution
switch
FU
models

38
To
rear
wiper
switch

39
To
wiper
motor

40
To
brake
level
switch

41
To
belt
timer

42
To
horn
relay

43
To
stop
lamp
switch

44
To
kickdown
switch
AfT
model

45
To
hazard
flasher
unit

46
To
turn
signal
flasher
unit

47
To
ignition
switch

48
To
steering
lock

49
To
wiper
switch

50
To
turn
signal
and
hC
rn
switch

51
To
lighting
switch

5i
To
hazard
switch

53
To
belt
switch

54
To
door
switch
L
H

55
To
hand
brake
switch

56
To
automatic
transmission
control
indicator

AfT
models

57
To
instrument
harness

58
To
check
connector
I
0
i
a

z
Z
G
z

tIl
tIl
a
Z
Il
I
to

o
Co
m
16

n
n
OJ
1
3

BodyElectrital
System

ENGINE
HARNESS
NO
2

@

Automatic
transmission

Manual

transmission

j

Except
FU
models

1
To
main

harness

2
To
inhibitor
switch

3

To

top
tch
California

models

4
To
kicJcdown
solenoid

5
To

top
gear
switch

Except
FU

models

6

To
neutral
switch
FU
models

7

To
back

up
switch

8
To

top
gear
switch

FU
models

BE1140

Fig
BE

5

Engine
Hame
No
2

INSTRUMENT
HARNESS

1
To

main
harness

2
To

illumination
control
switch

3
To
rear

defogger
switch

4
To

Ipeed
witch
AMP

5

To
tachometer

6

To
combination
meter

7
To
clock

8
To

speaker

9
To

radio

10

To
buzzer

11

To
heat
control

12
To
stereo

13
To
heat

control
illumination

14
To
ash

tray
illumination

15
To

cigarette
lighter

BE115D

Fig
BE
6
Instrument
Harne

BE
6

Body
Electrical

System

ELECTRICAL
UNIT
OF
SIGNAL
SYSTEM

CAUTION

Before

startill1l
to
work
on

any

part
of

electrical

system
disconnect

battery

ground
cable

TURN
SIGNAL

SWITCH

Refer
to

combination
switch

HORN
RELAY

REMOVAL
AND

INSTALLATION

I

I

BE123D

Fig
BE
16

ReplOving
om

ReIDy

INSPECTION

1

i
L
l

I
F
I

L

t
r
j

CV
CD

@

pi

101

D
C
12V

BE124D

Fig
BE
17
Horn

ReIDy
HAZARD
SWITCH

REMOVAL
AND

INSTAUATION

I

Disconnect

battery
ground
cable

2
Remove

upper
steering
column

cover

3

Disconnect
harness
connector

4
Remove

ret

ining
screw

5
Install
hazard

warning
lamp

switch
in
the

rev
erse
order
of
removal

i

1
4

2
5

V
lfI

OMI

g
1

t

5
01

BE306C

Fig
BE

IS
Hazard
Switch

STOP
LAMP

SWITCH

REMOVAL
AND

INSTALLATION

I

Disoonnect

battery

ground
cable

2
Disconnect
harness
connectors

3

Loosen
lock

nut
Switch

assembly

can
then
be
taken
out
by

rotating

switch

4

Install
in

the
reverse
order
of

removal

BE
12
BE68QC

Fig
BE
19

Stop
Lamp
Switch

INSPECTION

Test

oontinuity
through

stop
lamp

switch
with
a
test

lamp
or
ohmmeter

When

plunger
is

pressed
into
switch

assembly
stop
lamp
switch
contacts

are

open
Contacts
are
closed
when

plunger
is

projected

BACK
UP
LAMP

SWITCH

Back

up
lamp
switch
is

installed
on

transmission

INSPECTION

When
transmission
lever
is

in
R

position
there
should
be

continuity

between

two
terminals

DOOR
SWITCH

Door
switch
is
installed
on
lower

center

pillar

REMOVAL
AND

INSTAUATION

I
Disconnect

battery
ground
cable

2
To

pull
switch
assembly
out
of

lower

pillar
withdraw
switch
and

wiring
assembly

3
Disconnect
lead
wire
at
con

nector