automatic transmission DATSUN B110 1973 Service Owner's Manual

Removal
and

installation

I

Disconnect
control
knob
from

hand
lever

by
removing
a
screw

Remove

console
box

Disconnect
shift
rod

from
cross

shaft

4
Remove

hand
lever

hand
lever

shaft
and
shift
rod

assembly
with

bracket

To

install
reverse
the

order
of

removal
CHASSIS

Adjustment

The

adjustment
of

linkage
is

as

important
as

Inspection
of
Oil

Level

for
the
automatic

transmission

Therefore

great
care
should

be

exercised
because
defective

adjustment

will

result
in

the
breakdown
of

the

transmission

Loosen

adjust
nuts

@
See

Figure
AT

51

2
Set
hand

lever

CD
and

selector

range
lever

@
at
N

position
See

Figure
AT
51

AT

36
3

Set
lower

shift
rod

@
to

trunnion

@
by

turning
in
or

out

adjust
nuts
See

Figure
AT
I

After

adjusting
make
sure

that

hand
lever
can
be

set
in

any
position

correctly
and
that
hand
lever

operates

properly
without

any

binding

If
levers
do
not

operate
satisfactori

ly

readjust
or

replace
parts
as
neces

sary

AUTOMATIC

TRANSMISSIO
N

i

MAJOR
REPAIR
OPERATION

SERVICE
NOTICE
FOR
DISASSEMBLY

AND
ASSEMBLY

TORQUE
CONVERTER

Inspection

TRANSMISSION

Disassembly

Inspection

Assembly

SERVICE
NOTICE
FOR

DISASSEMBLY
AND

ASSEMBLY

I
It
is

desirable
that
the

repair

operations
are
carried
out
in
the

dust

proof
room

2
Due
to
the
differences
of
the

engine
capacities
the

specifications
of

component
parts
for
each

model

s

transmission

may
be

different
How

ever

they
do
have
common

adJust

ments
and

repair
as
well

as

cleaning

and

inspection
procedures
ou

tlined

hereinafter

3

During
the

repair
operations

refer
to
the
Service
Data
and

Specifi

cations
section
for
the
correct

parts

for
the

applicable
model

transmission

4
Before

removing
any
of
subas

semblies

thoroughly
clean
the

outside

of
the
transmission
to

preven
t
dirt

from

entering
the
mechanical

parts

5
Do
not
use
a
waste

rag
Use

a

nylon
waste

or

paper
waste

6
After

disassembling
wash
all
dis

assembled

parts
clean
and
examine

them

to
see
if
there
are

any
worn

damaged
or
defective

parts
and
how

they
are
affected
Refer

to
Service

Data

for
the
extent
of

damage
that

justifies
replacement

7

Packings
seals
and
similar

parts

once
disassembled
should
be

replaced

with
new
ones
as
a
rule

TORQUE
CONVERTER
CONTENTS

AT
37

AT
37

AT
37

AT
37

AT
37

AT
39

AT
39
COMPONENT
PARTS

F
rant
clutch

Rear
clutch

Low
reverse
brake

Servo

piston

Governor

Oil

pump

Planetary
carrier

Control

valve

The

torque
converter
is
a
welded

construction
and
can
not
be
disas

sembled

Inspection

I
Check

torque
converter
for

any

sign
of

damage

bending
oil
leak
or

deformation
If

necessary
replace

2
Remove
rust

from

pilots
and

bosses

completely

If

torque
converter
oil
is

fouled
or

contaminated
due
to
burnt
clutch

flush
the

torque
converter
as
follows

I

Drain
oil
in

torque
converter

2
Pour
none
Iead

gasoline
or

kero

sene
into

torque
converter

approxi

mately
0
5

liter
I
1

8
V
S

p
7
8

Imper
p

3
Blow
air

into

torque
converter

and
flush
and
drain
out

gasoline

4

Fill

torque
converter
oil
into

torque
converter

approximately
0
5

liter
I
i
8
I

pt
7
8

lmper
pt

5

Again
blow
air
into

torque
con

verter
and
drain

torque
converter
oil

TRANSMISSION

Disassembly

I
Drain

oil
from
the
end

of
rear

extension
Mount
transmission
on

Transmission
Case
Stand
ST07860000

or
ST07870000
Remove

oil

pan
See

Figure
AT
52

AT

37

T
AT
41

AT
41

AT
42

AT
43

AT
43

AT

44

AT
44

AT
45

AT
45

2
Remove
bolts

securing
converter

housing
to
transmission

case
Remove

torque
converter

3
Remove

speedometer
pinion

sleeve
boll

Withdraw

pinion

4

Turn
off

by
hand
downshift
sole

noid
and
vacuum

diaphragm
Do
not

leave

diaphragm
rod
at

this

stage
of

disassembly
Rod
is

assembled
in

top

of

vacuum
diaphragm
See

Figure

AT
53

ST07860000

AT118

Fig
AT
52

Remouing
oil

pan

Show
2
liter
engine
model

Fig
A
T

53
Downshift
solenoid
and

uacuum
diaphragm

18

Reaching
through
back
side
of

transmission

case
remove
hex
head

slotted
bolts
as
shown

in

Figure

AT
64
To

do
this
use
Hex

head
Ex

tension

ST25570000
One

way
clutch

inner
race
thrust

washer

piston
return

spring
and
thrust

spring
ring
can
now

be

removed

19
Blowout

low
and
reverse
brake

piston
by
directing
a

jet
of
air
into

hole
in

cylinder
See

Figure
A
T

65

20
Remove
band

servo

loosening

attaching
bolts

Note
If

difficulty
is
encountered
in

removIng
retainer

direct
a

jet

of
air

toward
release
side
as

shown
in

Figure
AT
66

ST25570000

Fig
A
T

64

Removing
hex
head
lotted

bolt

Fig
A
T
65

Removing
pi
ton

r

AT132

Fig
A

T

66

Removing
band
seroo
AUTOMATIC
TRANSMISSION

21

Pry
snap
rings
CD
from
both

ends
of

parking
brake
lever

@
and

remove
the

lever
Loosen
off
manual

shaft
lock

nut

CID
and
remove
manual

plate
@
and

parking
rod

@
See

Figure
AT
67

Qd

i
f

W
II

4

i

n
n

r
1

K
j

e
0

H
o

i

j
j

I
j

l

m
r
JlII

2

U
r

K
F

J

r

0

f
1

r

AT133

Fig
A
T
67

Removing
manual

plate

22
Remove

inhibitor
switch
and

manual
shaft

loosening
two

securing

bolts

Inspection

Torque
converter

housing

transmission
case
and
rear

extension

1
Check
for

damage
or

cracking
if

necessary
replace

2
Check
for
dent
or
score
mark
on

their

mating
surfaces

Repair
as

neees

sary

3

Check
for
score
mark
or

sign
of

burning
on
extension

bushing
if

neces

sary

replace

Gaskets
and
O

ring

1

Always
use
new

gaskets
when
the

units
are

to
be

disassembled

2

Check
O

rings
for
burrs
or

cracking
If

necessary
replace
with

new

rings

Oil
distributor

I

Check
for

sign
of
wear
on

seal

ring
and

ring
groove
replacing
with

new

ones
if

found
worn

too

badly

beyond
use

2
Test
if

clearance
between
seal

ring

and

ring
groove
is

correct
If
out
of

specifications

replace
whichever
worn

excessively
beyond
limits
Correct

clearance
is
from
0
04
to
0

16

mm

0
0016
to
0
0063
in
See

Figure

AT

68

AT
39
Clearance

Seal

ring

F
1
I

i
h

AT134

Fig
A
T

68

Measuring
seal

ring
to

ring
groove
clearance

Assembly

Assembly
is
reverse
order
of
dis

assembly
However
observe
the

following
assembly
notes

1
After

installing

piston
of
low
and

reverse
brake
assemble
thrust

spring

ring
return

spring
thrust
washer

and

one

way
clutch
inner

race

Torque

hex
head

slotted
bolt

to
1
3

to
1
8

kg
m
94
to
13
ft
Ib

using
Hex
head

Extension

ST25570000

Torque

Wrench

GG930
1

0000
and
Socket
Ex

tension
ST25512001
See

Figure

AT
69
i

ST25570000

ST255
1

2001

GG93010000
0

rr

l

f

r

Fig
A
T
69

Installing
one

way
clutch

inner
race

2
After

low
and

reverse
brake
has

been
assemble

measure
the
clearance

between

snap

r
ng
cD
and

retaininig

plate
@
Select

proper
thickness
of

retaining
plate
that

will

gi
ve
correct

ring
to

plate
clearance

See

Figure

AT
70

Adjustment
of
front
end

play

Select
front
clutch
thrust
washer

by

calculating
the

following
formula

TF
C
D
0
2
mm

where

T

F
Required
thickness
of
front

clutch
thrust

washer
mm

in

C
Measured
distance
C
mm
in

D
Measured
distance
D

mm
in

Available
front
clutch
thrust
washer

No
Thickness

mm
in

I
J
5
0
059

2
1
7
0
067

3
1
9

0
075

4
2
1

0
083

5
2
3

0
091

6
2
5
0
098

7
2
7
0

106

Specified
front
end

play

0
5

to
0
8
mm

0
020
to
0
031
in

Notes
a
Correct

thickness
of

bearing

race
and
thrust
washer
is
al

ways
the
one
which
is
nearest

the
calculated

one

b
Installed
thickness
of

oil

pump
gasket
is

0
4
mm
0
016

in

10

Check
to
be

sure
that

brake

servo

piston
moves

freely
For
detailed

procedure
refer
to

covering

topic
on

page
AT
43

Use

care
to

prevent
piston

from

coming
out
of

place

during
test

ing
since

servo
retainer

is
not

tightened

at
this

point
of

assembly

II

Make
sure
that
brake
band

strut

is

correctly
installed

Torque
piston

stem
to
1
2

to
1
5

kg
m
8
7

to
II

ft
lb
Back
off
two
full

turns
and

secure

with
lock
nut
Lock
nut

tight

ening

torque
is
1
5

to
4

0

kg
m

I
I
to

29
ft

Ib
AUTOMATIC
TRANSMISSION

I
2

After
inhibitor
switch
is
in

stalled
check
to
be
sure
that
it

op

erates

properly
in
each

range
For

detailed

procedure
refer
to

covering

topic
on

page
AT
51

13

Check
the

length
L
between

case
end

to
rod
end

of
vacuum

throttle

valve

fully
pushed
in

Then
select

adequate
diaphragm
rod

corresponding

measured

length
See

Figure
AT
77
m
rj

I

L

1

AT145

i

Fig
AT
77

Measuring
the
distance

L

Available

diaphragm
rod

Distance
measured

L
mm

in

Under
25
55

1
006

25
65

to
26
05
1

010
to
1

026

26
15
to
26
55
1

030
to
1

045

26
65
to
27
05
1

049
to
1
065

Over
27
15
1

069

COMPONENT
PARTS

The

transmission
consists
of

many

small

parts
that
are

quite
alike
in

construction

yet
machined
to

very

close
tolerances
When

disassembling

parts
be
sure
to

place
them
in

order
in

a

part
rack
so

they
can
be
restored
in

the
unit
in
their

proper
positions
It
is

also

very
important
to

perform
func

tional
test
whenever
it
is

designated

Front

clutch

Disassembly

Front

clutch

drum

Piston

1

AT146

1
Snap
ring
S
Dished

plate

2
Retaining
plate
6

Snap
ring

3
Drive
plate
7

Spring
retainer

4

Driven

plate
8
Coil

spring

Fig
AT
78
S
ctional
v
w

of

front
clutch

AT
41
Diaphragm
rod

length
mm
in

29
0

1
142

29
5
1
161

30
0
1
181

30
5
1
2
1I

31
0
1
220

I

Pry
off

snap

ring
D
with
a

suitable
screwdriver
or
a

pair
of

pliers

Remove
a

retaining
plate
@
drive

plate
@
driven

plate
@and
dish

plate

@
in
the
order

listed
as
shown
in

Figure
AT
78

2

Compress
clutch

springs
using

Clutch

Spring
Compressor

ST25420000
or
ST2542001
Re

move

snap
ring
@
from

spring
re

tainer

using
Snap
Ring
Remover

ST25320001
See

Figure
AT
79

Note

When
Clutch

Spring
Compres

sor
STIS420000
is

to
be
used

cut
the
toe

tips
of

threeloigs
by

a

grinding
wheel
See

Figure

AT
80

AT
1

Fig
AT
79
RemoL

ing
snap
ring

3

Blowout

piston
by
directing
a

jet

of
air
into

hole
in

clutch
drum
See

Figure
AT
S
7

AT155

Fig
AT
87

Blowing
out

piston

Inspection

Refer
to

covering
topic
under

Front
Clutch

Assembly

Assembly
is

reverse
order
of
disas

sembly
Dip
all

parts
in

clean
auto

malic
transmission

fluid
before

as

sembling
Note
that
the
number
of

drive
and
driven

plates
varies
with

types
of
vehicles
For

details
refer
to

Service
Data

Specifications

I
After
rear

clutch
is

assembled

check

to
be

sure
that

clearance
be

tween

snap
ring
CD
and

retaining
plate

CV
is
held
within

prescribed
tolerances

See

Figure
A

T
S8

Specified
clearance

1
0

to
1
5

mm

0
039

to
0

059
in

AT1S6

Fig
A
T
88

Measuring
ring
to

plate

clearance

2

Testing
rear
clutch

Install
rear
clutch
on

oil

pump

cover

Blow
air
under

pressure
into
oil

hole
to
listen
for

definite
clutch

opera

tion

as
shown
in

Figure
AT
S9
AUTOMATIC
TRANSMISSION

AT157

Fig
AT
89

Testing
rear
clutch

Low
reverse
brake

Disassembly

I

Follow

steps
as

per
instructed
on

page
AT

38

2

Blowout

piston
by

directing
a

jet

of
air
into
oil

hole
in
clutch

piston

Inspection

I

Check
drive

plate
facing
for
wear

or

damage
if

necessary
replace
Refer

to
Service
Data

Specifications
for

limits

2
Test
if

piston
return

spring
is

not

weakened

Discard
if

weakened
too

badly
beyond
use

3

Replace
any
defective

parts
with

new

ones

Assembly

1
After
low

reverse

piston
is

installed
assemble
thrust

spring
ring

return

spring
thrust

washer
and
one

way
clutch
inner
race

With
the

aid
of

Hex

head
Extension
ST25570000

tighten
hex
head
slotted
bolt
1
3
to

1
8

kg
m
9
4

to
13
ft

Ib

2

Enter
dished

plate
driven

plate

drive

plate
and

retaining
plate
into

transmission

case
in

this
written
order

Install

snap
ring
to
secure

the
instal

lation

Note
The
number
of
drive
and
driven

plates
varies
with

types
of
vehi

cles
For

detailed
information

refer
to
Service
Data

Specifi

cations

AT
43
3

Without

disturbing
the
above

setting
check
to
be

sure
that
clearance

between

snap
ring
and

retaining
plate

is

held
within

specified
limits
If

nec

essary
try
with

other

plates
having

different
thickness
until
correct

clear

ance
is

obtained

Specified
clearance

O

SO
to
1

05
mm

0
031

to
0
041
in

4
Blow
under

pressure
air
into

oil

hole
in
low
reverse

brake
to

listen

for
definite
brake

operation
as
shown

in

Figure
AT
90

0j

L
J

1
1

I
1

I
Y

1
If

lY
v

A

we
1

a
II
I

7
r

AT158

Fig
AT
90

Testing
low
reverse

brake

Servo

piston

Disassembly

1
Blowout

piston
by
directing
a

jet

of
air
into

hole
in

release
side

of

piston

2
Remove

servo

piston
return

spring

Inspection

Check

piston
for
wear

damage
or

any
other
defects
which

might
inter

fere
with

proper
brake

operation

AT159

Fig
A
T
91
Removing
piston

Assembly

I

Prior
10

assemlbing
dip
all

parts

in

clean
automatic

transmission
fluid

Reverse

disassembly
procedure
to

assemble
brake

2
Use
extreme
care
to

avoid

dam

aging
rubber

ring
when

installing
seal

lace

3
Blow

under

pressure
air
from

apply
side
of

piston
to
lislen
for
defi

nite

piston

operation
as

shown
in

Figure
AT

93

4

With

appIy
side
of

piston
plugged

with

thumb
blow
air
under

pressure

into

cylinder
from
release

side
as

shown
in

Figure
AT
94
If
retainer

is

raised
a
little
it
is

an
indication
that

attaching
bolts

are
loosened

calling

for

retightening

Governor

Disassembly

l

Separate

governor
from

oil
dis

tributor

by

unscrewing

attaching
bolts

2
To

disassemble

secondary
gover

nor

remove

spring
seat

spring
and

secondary
governor
valve
from
valve

body
in

this

written
order
as
shown
in

Figure
AT
95

3

If

primary

governor
is

to
be
dis

assembled
for

any
purpose
remove

spring
seat

primary
governor
valve

spring
and

spring
eal
CHASSIS

I
Anchor
end

pin

2
Band

strut

3

Return

spring

4

Piston
stem

5
Band

servo

piston

6
Release

7

Apply

8

Servo

piston

relainer

9

Transmission
case

10

Band
brake

AT074

Fig
A
T
92
Sectional
view

of
servo

piston

Fig
A
T
93

Testing
piston

Apply
side

Fig
A
T
94

Testing
pi8ton

Rele
side

Inspection

I

Check
valve
for

defective
condi

tion

Replace
spring
if

found

weaken

ed
too

badly
beyond
use
Defective

piston
should

also
be

replaced
with

a

new
one

2
Examine
if

primary

governor

slides

freely
without

binding

3

To
determine

if

secondary
gover

nor
is
in

good
condition
blow

air

under

light
pressure
into
hole
at

A

to

listen
for
noise

like
a

model

plane

AT
44
r
To
control

valve

Governor

pressure

15

1

4

From
control

valve

Line

pressure
I

I

Primary

governor

2

Secondary
governor

3

Governor
valve

body
A
TogO

4
Oil

distributor

5

Output
shaft

Fig
A
T
95

Testing
secondary

governor

Assembly

Reverse

disassembly
procedure
to

assemble

governor

Note
Do
nol

confuse

primary
gover

nor

wilh

secondary
governor

After

instaDation
check
to
be

sure
that

spring
is
nol

de

flecled

Oil

pump

Disassembly

I

Free

pump
cover
from

pump

housing
by

removing
attaching
bolts

2
Take
out
inner
and

outer

gears

from

pump

houisng

Inspection

1

Inspect
gears
for
wear
or

damage

to

gear
leeth

Replace
rubber

ring
if

found

damaged
excessively

beyond

use

2

Using
a

straight
edge
and
feelers

measure

pump
and

gear
clearances
as

follows

Clearance
between
inner

or
outer

gear
and

pump
cover
See

Figure

AT
96

Standard
clearance

0
02

to
0
04
mm

0

0008
to
0
0016
in

Replace
if

going
over
0

08
mm

0
0031
in

Clearance

between
seal

ring
and

ring

groove
See

Figure
AT

97

Standard

clearance

0

04toO
16mm

0

0016

to
0

0063
in

AT162

Fig
A

T
96

Measuring
clearance

I
earance

I
Seal

rIng

0d

t
AT185

II

Fig
AT
97

Measuring
clearance

Assembly

1
Set

up
pump

housing
and
inner

and
outer

pump
gears
on
it

2

With
the
aid

of
Oil

Pump
Assem

bling

Gauge
ST255800oo
install

pump
cover
to

pump
housing
as
shown

in

Figure
AT

98

lnnrr
i

rnl

l

AT166

Fig
A
T
98

Centering
oil

pump

3

Temporarily
tighten

pump
secur

ing
bolts

4

Set
the
runout

of
oil

pump
cover

within
0

07
mm

0
0028
in

total

indicator

reading
See

Figure
A
T

99
AUTOMATIC
TRANSMISSION

AT264

Fig
A
T
99

Measuring
run

out

5

Tighten
pump
securing
bolts
to

specified
torque
0
6
to
0
8

kg
m
4
3

to
5
8
ft

Ib

Note
Be
sure

to

align
converter

housing
securing
bolt
holes

6

Again
check
the
runout
of
oil

pump
cover

Note

When
former
Oil

Pump
As

sembling
Gauge
is
to
be
used

make
a
screw
hole
in

side
of
it

Planetary
carrier

The

planetary
carrier
cannot
be

divided
into
its

individual

components

If

any
part
or

component
is
defec

tive

replace
the
carrier
as
a
unit

Inpsection

Check
with
a
feeler
clearance
be

tween

pinion
washer
and

planetary

carrier

See

Figure
AT
100

Standard
clearance

0
20
to
0
70

mm

0
008
to
0

028
in

Clearance

I

LJ
b

II
I

AT161

Fig
AT
100
Mea

uring
pinion
washer

to

carrier
clearance

AT
45
Replace
if

going
over
0
80
mm

0
031

in

Control
valve

The
control
valve

assembly
consists

of

many
precision
parts
and

requires

extreme

care
when
it

has
to
be
re

moved
and

serviced
It
is

good
practice

to

place
parts
in
a

part
rack

so
that

they
can

be
restored
in

valve

body
in

their

proper
positions
Added
care

should
also
be
exercised
to

prevent

springs
and
other

small

parts
from

being
scattered
and
lost

Before

assembly

dip
all

parts
in

clean
automatic
transmission
nuid
and

check
to
be
certain

that

they
are
free

of
lint

and
other
minute

particles
If

clutch
or

band
is
burnt

or
if

oil

becomes
fouled
the

control
valve
as

sembly
should
be

disassembled
and

flushed

Disassembly

1
Remove

bolts
and
nuts
which

retain
oil
strainer
Bolts

may
be

re

moved
with
a
screwdriver
but
it
is

recommended
to
use

Hexagon
Wrench

HT61000800
and

Spinner
Handle

HT62350000

See

Figure
AT
10
I

2
Remove

attaching
bolts
With

bolts
removed

lower
valve

body

separate
plate
and

upper
valve

body

are
free
for
removal

See

Figure

AT
102

Note
Do

not
allow
orifice

check

valve
and
valve

spring
in
lower

valve

body
from

being
scattered

and
lost

when

removing
sepa

rate

plate

HT61000BOO

HT62350000

Fig
AT
101

Removing
valve

body

AUTOMATIC
TRANSMISSIO
N

Valve

pring
chart

Installed

Wiredia
Mean
coil

No
of
Free

length

Valve
spring

mm
in
dia

active
coil

mm
in
Length
Load

mm
in

mm
in

kg
Ib

1
3
6
0

15
0
32
4

26
5
5
5

Manual
detent

0
0512
0
2362
1

276
1

043

12

1
2
10
5

13
0
43
0

23
5
2
8

Pressure

regulator

0
0472
0
4134
1
693
0

925
6
2

0
4

8
0
5
0
18
5
9
0
0
1

Pressure
modifier

0
0157
0
3150

0
728
0
3543
0
2

0
6
6
0

16
0
32
0
16
0
0
625
it
J

1st
2nd
shift

0
0236
0
2362
1

260
0

630
14
i

o

0
7
6
2
18

0
41
0
17
0
140

2nd
3
rd
shift

0
0276
0
2441
1

614
0
669
3
1

0
7
5
5
15

0
32
5
27
0
0
55

2nd
3rd

timing

0
0276
0
2165
1

280
1
063
1
2

Throttle
back

up
0

8
6
5
14

0
36
0
18

8
1
92

0

0315
0
2559
1417
0
740
4
2

0

55
5
0
12
0
22
0

12
5
0
60

Solenoid
downshift

0
0217

0
1969
0
866
0
492

1
3

0
55
5
0
16
0

33
5
21
0
0
60

Second
lock

0
0217
0
1969
1
319

0
827
1
3

0
9
5

6
14
0
26
8
19
0
2
19

Throttle
relief

0
0354
0
2205
1
055
0

748
4

8

0
2
4

8
15
0

21
5
11
5
0

01

Orifice
check

0
0078
0
1890
0
846

0
453
0
02

0
45
8
3
5
0
21
8
7
5
0

215

Primary

governor

0
0177
0
3268
0
858
0

2953
0
5

0
7
8
5
5
5
25
1
10
5
1
10

Secondary

governor

0

0276
0
3346
0
988
0
413
2
4

Free

length

L

U
d
As
ins
alled

I
t

LldnstjH
e

t
n
Ion

J
I
I
Assembly

Assembly
is

reverse
order
of

disas

sembly
However
observe
the
follow

ing
assembly
notes
Refer
to

Valve

Spring
Chart
and

illustration
in

as

sembling
valve

springs

Dip
all

parts
in

clean
automatic

transmission

fluid

before

assembly

Tighten
parts
to

specifications
whenever

designated
AT172

Fig
AT

106
Value

pring

AT
47
I

Slide
valve
into

valve

body
and
be

particularly
careful
that

they
are

not

forced
in

any
way

2
Install
side

plates

using
Torque

Driver
ST25I60000

See

Figure
AT

107

Tightening
torque

0
25
to
0
35

kg
m

1
9
to
2
5
ft
Ib

AUTOMATIC
TRANSMISSIO
N

TROUBLE
DIAGNOSES
AND
ADJUSTMENT

INSPECTION
AND
ADJUSTMENT

BEFORE
TROUBLE
DIAGNOSIS

Testing
instrument
for

inspection

Checking
oil
level

Inspection
and

repair
of
oil

leakage

Checking
engine

idling
rpm

Checking
and

adjusting
kick
down
switch

and
downshift
solenoid

Inspection
and

adjustment
of
manual

linkage

Checking
and

adjusting
inhibitor
switch

STALL
TEST

Stall

test

procedures

Judgement

As
the
troubles
on

the
automatic

transmission
can
be

mostly
repaired
by

doing
simple
adjustment
so
do

not

disassemble

immediately
if
the

auto

m
tic
transmission
is
in
trouble

Firstly
inspect
and

adjust
the
auto

matic
transmission
with

mounting
on

vehicle

by
observing
the

trouble

shooting
chart

If
the

trouble
could
not
be

solved

by
this

procedure
then

remove
and

disassemble
the
automatic
transmis

sion
It

is
advisable
to
check

overhaul

and

repair
each

point
in
the

order

itemized
in

the
trouble

shooting

chart

l
In
the

trouble

shooting
chart

the

diagnosis
items

are

arranged
in
the

order
from

easy
to

difficult
and
there

fore

please
follow
these
items

The

transmission
should
not
be
removed

unless

necessary

2
The

test
and

adjustment
for
trou

ble

diagnosis
should
be
made

on
the

basis
of
standard
values
and
the
data

should
be
recorded
ROAD
TEST

Car

speed
at

gear
shift

Checking
speed

changing
condition

Checking
items

during
speed
change

Shift
schedule

LINE
PRESSURE
TEST

Line

pressure
governor
feed

pressure

Judgement
in

measuring
line

pressure

TROUBLE
SHOOTING
CHART

Inspecting
items

Trouble

shooting
chart
for
3N71
B
Automatic

Transmission

Trouble

shooting
guide
for
3N718
Automatic

Transmission
CONTENTS

AT
49

AT
49

AT
49

AT
50

AT
50

AT
50

AT
51

AT
51

AT
51

AT51

AT
52

INSPECTION
AND

AD
JUSTMENT

BEFORE

TROUBLE

DIAGNOSIS

Testing
instrument
for

inspection

1

Engine
tachometer

2
Vacuum

gauge

3
Oil

pressure
gauge

It

is
convenient
to

install
these

instruments
in
a

way
that
allows

meas

urements
to
be
made

from
the
driver
s

seat

Checking
oil

level

In

checking
the
automatic
transmis

sion
the
oil

level
and

the
condition
of

oil
around

the
oil
level

gauge
should
be

examined

every
5

000
km
3
000

miles
These

steps
are

easy
and

effec

live

in
trouble

shooting
as
some

change
of
oil
conditions
are

linked

with

developed
troubles
in

many
cases

AT
49
AT
52

AT
52

AT
53

AT
53

AT
53

AT
53

AT
53

AT
54

AT
54

AT
54

AT
55

AT
5B

For
instance

Lack

of
oil
causes
defective

opera

tion

by
making
the
clutches
and

brakes

slip
developing
severe

wear

The

cause
of

this

operation
is
that

the

oil

pump
has

begun
to

suck
air

which

caused
oil

foaming
thus

rapidly

deteriora

ting
the
oil

quality
and

pro

ducing
sludge
and

varnish

Meanwhile
excessive
oil
is
also
bad

as
in
the

case
of

a
lack

of
oil
because

of
oil

foaming
by
being
stirred

up
by

the

gears
Moreover
in

high
speed

driving
with
excessive
oil
in
the
trans

mission
the
oil

often
blows
out
from

the
breather

I

Measuring
oil
level

When

checking
the
fluid
level
start

the

engine
and
run
it
until
normal

operating
temperatures
oil

tempera

ture
50
to

800e
122
to
176
F

Approximately
ten
minute

operation

will
elevate
the

temperature
to
this

range
and

enigne
idling
conditions

are
stabilized
Then

apply
the
brakes

and
move
the
transmission

shift
lever

through
all
drive

positions
and

place

the
lever
in

park
P

position
In
this

inspection
the
car
must
be

placed
on
a

level
surface

The
amount
of
the
oil

varies
with

the

temperature
As
a
rule
the
oil

level

must
be

measured
after
its

tempera

ture
becomes

sufficiently
high

I
Fill
the
oil

to
the
line
H

The

difference
of

capacities
between
both

H

and
L

is

approximately
0
4

liter
7
8

U
S

pt
3
4

Imper

pt
and

therefore
take

care
not
to
fill

beyond

the

line
H

2
At
the
time
of
the

above

topping
up
and

changing
of
oil
care

should
be
taken
of
to

prevent
mixing

the
oil
with
dust
and

water

2

Inspecting
oil
condition

The
condition
of
oil

sticking
to
the

level

gauge
indicates
whether
to
over

haul
and

repair
the
transmission

or

look

for
the

defective

part

If
the

oil
has
deteriorated
into

a

varnish
like

quality
it

causes
the
con

trol
valve
to

stick
The
blackened
oil

gives
the

proof
of
the
burned
clutch

brake
band

etc
In

these
cases
the

transmission
must
be

replaced

Notes
a
In

oil
level

checking
use

special

paper
waste
to

handle

the
level

gauge
and
take

care

not
to
let
the

scraps
of

paper

and
cloth

tick
to
the

gauge

b
Insert

the

gauge
fully
and

take

it
out

quickly
before

splashing
oil
adheres
to
the

gauge
and
theu
observe
the

level

c

Use
automatic
transmission

fluid

having
DEXRON

iden

tIficatIon

only
in
the
3N71
B

automatic
transmission

d

Pay
atteutIon

because
the

oil
to

be
used
dIffers
from
that

i

used

in
the
Nissan
Full

Automatic

Transmission

3N7IA

Never
mix
the
oil
with

that
CHASSIS

Inspection
and

repair
of
oil

leakage

When
oil

leakage
takes

place
the

portion
near
the

leakage
is
covered

with
oil

presenting
difficulty
in
de

tecting
the

spot
Therefore
the

places

where
oil

seals
and

gaskets
are

equipped
are

enumerated
below

I
Converter

housing

The
rubber

ring
of

oil

pump
hous

ing

The
oil

eaI
of
oil

pump
housing

The
oil

seal
of

engine
crankshaft

The
bolts
of
converter

housing
to

case

2

Transmission
and
rear
extension

Junction
of
transmission
and
rear

extension

Oil
tube
connectors

Oil

pan

Oil

pressure
inspection
holes
Refer

to

Figure
AT

112

The

mounting
portion
of
vacuum

diaphragm
and

downshift
solenoid

Breather

and
oil

charging

pipe

Speedometer
pinion
sleeve

The
oil
seal

of
rear
extension

To

exactly
locate

the

place
of
oil

leakage
proceeds
as
follows

Place
the

vehicle
in
a

pit
and

by

sampling
the

leaked
oil
examine

whe

ther

it
is
the

torq
le
converter
oil
or

not

The

torque
converter
oil

assumes

color
like
red
wine

when

shipped

from
the

factory
so
it
is

ea

ily
distin

guished
from

engine
oil

or

gear
oil

Cleanly
wipe
off
the

leaking
oil
and

dust
and
detect

the

spot
of
oil

leakage

Use
nonflammable

organic
solvent

such
as
carbon

tetrachloride
for

wip

ing

Raise
the

oil

temperature
by

op

erating
the

engine
and

shift
the

lever

to
0
to

heighten
the

oil

pressure

The

spot
of
oil

leakage
will
then

be

found

more

easily

Note

A

the
oil

leakage
from
the

breather
does
not
take

place

except
when

running
at

high

speed
it
is

impossible
to
locate

the

spot
of

leakage
with
vehicle

stalled

AT
50
Checking
engine
idling

rprn

The

engine
idling
revolution
should

be

properly

adjusted

If
the

engine
revolution
is

too
low

the

engine
does
not

operate
smoothly

and
if

too

high
a

strong
shock
or

creep
develops
when

changing
over

from
N

to
D
or

R

Specified

idling
speed

650

rpm
at
D

position

800

rpm
at
N

position

Checking
and

adjusting
kick

down
switch
and

downshift

solenoid

When
the

kick
down

operation
is

not
made

properly
or

the

speed
chang

ing
point
is
too

high
check
the

kick

down
switch

downshift
solenoid
and

wiring
between
them

When
the

igni

tion

key
is

positioned
at
the

1st

stage

and
the

accelerator

pedal
is

depressed

deeply
the
switch
contact
should
be

closed
and
the

solenoid
should
click

If

it

does
not
click
it

indicates

a
defect

Then
check

each

part
with

the

testing

instruments

See

Figure
AT
I09

0
0

1
M

r

7

I

Y

ATl08

Fig
A
T
l

09

Downshift
solenoid

Note

Watch
for
oil

leakage
from

transmission
case