stop start DATSUN B110 1973 Service Repair Manual

AUTOMATIC

TRANSMISSION

Manual

linkage

The
hand
lever
motion

The
hand

lever
is
located

in
the
driver

s
com

part

men

mechanically
transmitted
from

the
remote
control

linkage
is
further

transmitted
to
the
inner
manual

lever

in

the
transmission

case
from
the

range

selector
lever
in

the

right
center

poc

tion

of
the

transmission
case

through

the
manual

shaft
The
inner

manual

lever
is

thereby
turned

A

pin
installed
on

the
bottom
of

the
inner
manual
lever
slides
the

manu

al

valve

spool
of
the

control
valve
and

thus
the

spool
is

appropriately
posi

lioned

opposing
to

each
select

position

The

parking
rod

pin
is

held
in
the

groove
on
the

top
of
the
inner

manual

plate
The

parking
rod

pin
operates
the

rod
at
p

range
and

operates
the

mechanical

lock

system

Moreover
the
above
described

manual
shaft
is

equipped
with
an

inhibitor
switch
A

rotor
inside
the

inhibitor
switch
rotates
in

response
to

each

range
When
the

range
is
selected

at
p
or
N
the

rotor
closes
the

starter

magnet
circuit
so
that
the

engine
can

be
started
When
the

range

is
selected

at
R
the

rotor
closes
the

back

up
lamp
circuit
and
the

back

up

lamp
lights

Vacuum

diaphragm

The
vacuum

diaphragm
is
installed

un
the
left

center

portion
of
the

transmission
case
The

internal
con

struction
of
the
vacuum

diaphragm
is

as
follows
A
rubber

diaphragm
forms

a

partition
in
the
center
The

engine

intake
manifold

negative
pressure
led

through
vacuum
tube
and

spring
force

are

applied
to
the
front
surface
of
the

rubber

diaphragm
and

atmospheric

pressure
is

applied
to
the
back
surface

A
difference
between
pressure

applied

to

the
front
and
back
surfaces
be

comes
a

vacuum
reaction
and
thus

the
throttle
valve
of
the

control
valve

inside
the
transmission
case
is

op

erated

When
accelerator

pedal
is

fully
de

pressed
and
the
carburetor
is

fully

upened
but
the

engine
speed
is
not
1

Housing

2
Cover

3

Outer
gear
AT071

4
Inner

gear

5
Crescent

Fig
AT
3
Oil

pump

1

Manual

plate

2

Inhibitor

switch
A
TOB7

3

Parking
rod

4
Manual

shaft

Fig
AT
4

Manuallinhage

To
intake
manifold

A

TOBB

Fig
A
T
5

Vacuum
diaphragm

iV

Down
shift
solenoid
i

KiCk
down

switch

A

TOB9

Fig
A
T
6

Downshift
solenoid

AT
5
sufficiently
increased
the
manifold

negative
pressure
lowers

becomes

similar
to
the

atmospheric
pressure

and
the

vacuum
reaction

increases

since

the
flow

velocity
of
mixture

inside
the
intake
manifold
is

slow

Contrarily
when
the

engine
speed

increases
and

the
flow

velocity
of

the

mixture

increases
or
when

the
carbure

tor
is
closed

the
manifold

negative

pressure
increases
becomes
similar
to

vacuum
and
the

vacuum
reaction

reduces

Thus
a

signal
to

generate
hydraulic

pressure
completely
suited
to

the

engine

loading
at
the

control
valve
is

transmitted
from

the
vacuum
dia

phragm
and

most
suitable

speed

change
timing
and
line

pressure
are

obtained
so

that
the
most

proper

torque
capacity
is

obtained

against
the

transmitting

torque

Downshift

solenoid

The
downshift

solenoid
is

of
a

magnetic
type
installed

on
the
left
rear

portion
of
the

transmiSsion
case

When

a

driver

requires
accelerating
power

and

depresses
the
accelerator

pedal

down
to

the

stopper
a

kick
down

switch

located
in
the

middle
of
the

accelerator
link
is

depressed
by
a

push

rod
the
kick
down
switch
closes
cur

rent
flows
to

the
solenoid
the
sole

noid

push
rod
is

depressed
the

down

shift
valve
of

the
control
valve
inside

the
transmission

case
is

depressed
and

the

speed
is

changed
forcedly
from

3rd
to
2nd
within
a

certain
vehi

cle

speed
limit

Note
As
the
kick
own

switch
closes

when
the
accelerator

pedal
is

depressed
from
7
8
to
IS
16
of

the
whole
stroke
the

accelera

tor

pedal
should
be

correctly

adjusted
and
fixed
so
as
to

afford

complete
stroke

The

arrangement
of
the
switch

differs

according
the
models
of

vehicle

Governor
valve

The

primary
and

secondary
gover

nor
valves
are
installed

separately
on

the

back
of
the
oil
distributor
on

the

I
transmission

output
shaft

They

op

erate
in
the
same

speed
as
that
of
the

output
shaft
In
other
wotds

they

operate
at

a

speed
in

proportion
to
the

vehicle

speed
To
those
valves
the

line

pressure
is

applied
as
the

input

ftom
the
control
valve

through
the

transmission
case
rear

flange
and
oil

distributor
The

governor
pressure
in

proportion
to
the

output
shaft

speed

vehicle

speed
is
led

to
the

shift

valve

of
the
control
valve

through

inverse

rou
te
as
the

output
and
thus

the

speed
change
and
the
line

pressure

are

controlled

Operation
of

secondary

governor
valve

The

secondary
valve
is
a
control

valve
which
receives

line

pressure
I

and

controls
the

governor
pressure

When
the
manual

valve
is

selected

D
2

or
1

range
line

pres

sure
is

applied
to
the

ring
shape
area
of

f
this

valve
from
circuit

I
and

this

valve
is

depressed
toward
the

center

side
Movement
of
this
valve
to
a

certain

position
closes
the
circuit

from

I
to

15

simultaneously
while
mak

ing
a

space
from
the

15
to
the
center

drain

port
and

pressure
in
the

circuit

IS
is

lowered

When

the
vehicle
is

stopped
and
the

centrifugal
force
of
this
valve
is
zero

the
valve
is

balanced
In
this
a

gover

nor

pressure
which
is
balanced
with

the

spring
force
occurs
on
the

15

When
the

vehicle
is

started
and
the

centrifugal
force
increases
this

valve

slightly
moves
to
the
outside
and

when

the

space
from

I
to
15

increases

space
from
the

15
to
the

drain

port
reduces

simultaneously
As

the
result

governor
pressure
of
the

15
increases

and
the

governor

pres

sure
is

balanced
with
the
sum
of

centrifugal
force
and
the

spring
force

The

governor

pressure
thus

changt
s
in

response
to
the

vehicle

speed

change

centrifugal
force

Operation
of

primary

governor

valve

The
valve
is

an
ON
OFF

valve

which
closes
the

governor

pressure

15

regulated
by
the

secondary

gover
CHASSIS

nor
valve
when
the
vehicle

speed

reaches
the

minimum

speed
and

when

the
vehicle

speed
exceeds
a
certain

level

open
the

governor
and
forwards

the

governor
pressure
15
to
the

control

valve

When
the

vehicle
is

stopped
the

governor

pressure
is

zero
However

when
the

vehicle
is

running
slowly

this
valve

is

depressed
to

the
center

side

and
the

groove
to

the

IS
is

closed
since
the

governor
pressure

applied
to
the

ring

shape
area
is

higher

than
the

centrifugal
force
of
this

valve

When
the

governor
speed
exceeds
cer

tain

revolution
the

governor

pressure

in
the
circuit
15
also

increases
How

ever
as
the

centrifugal
force
increases

and
exceeds

the

governor
pressure
this

valve

moves
toward
the
outside
and

the

governor
pressure
is
transmitted

to

the
circuit
15

Two
different

valves
are

employed

in
the

governor
so
that
it
will
inde

pendently
control

the

speed
at

high

speed
and
at

low

speed
That

is
within

the

low

speed

range
the

governor

pressure
is
not

generated
owing
to
the

primary
valve

whereas
at

the

high

speed
range
above
the

break

point
a

governor

pressure
regula
ted

by
the

sec0Hdary
valve
is

introduced

The
break

point
is
the

point
at

which
the

function
of
one

of
the

govp
rnors
is

transferred
to
the
other

whee

the

speed

changes
from

the

w

speed

range
to

the

high
speed

range

To
con
trol
valve

Governor

pressure

tiS

y
ID

t

4

From
control
valve

Line

pressure
I

J

I

Primary
governor

2
Secondar

governor

3
Governor
valve

body
AT090

4

Oil
distributor

5

Output
shaft

Fig
AT
7
Cross

sectional
view

of

governor

AT
6
AT091

Fig
A
T
B

Output
shaft
with
oil

distributor
and

governor

I
Oil

distributor

2

Governor
valve

body
AT092

3

Primary

governor

valve

4

Secondary

governor

valve

Fig
A

T

9

Exploded
uiew

of

gouernor

and
band
are

adversely
af

fected
Sufficient

cooling
time

should
be

given
between
each

test
for
the
four

ranges
0

2
I

and
R

Judgement

I

High
stall
revolution

more
than

standard
revolution

If
the

engine
revolution
in
staU

condition
is

higher
than
the
standard

values
it
indicates
that
one
or
more

clutches
in
the

transmission
are

slip

ping
and
therefore
nO
further
test
is

required

For
the

following
abnormalities

the
respective
causes
3re

presumed

High
rpm
in

all

ranges
Low
line

pre
ure

High
rpm
in
D
2
and
I
and

normal

rpm
in
R
Rear
clutch

slipping

High

pm
in
D
and
2

and

normal

rpm
in
lOne

way

clutch

slipping

High

rpm
in
R

only
Front

clutch
or
low
and
reverse
brake

slipping

To
determine
which
is

slipping

either
front
clutch
or
low
and
reverse

brake
a

road
test
is

needed

If

while

coasting
after

starting
with

the
lever
in
I

range
engine
braking

does
not
work

properly
it
is
deter

mined
the
low
and
reverse
brake
is

slipping
Otherwise
the
front
clutch
is

slipping

The

slipping
of
the
band
brake
is

difficult
to
ascertain
However
if
it

occurs
with
the
lever
in

2

range
the

enigne
revolution
increases

up
to
the

same
level

as
in
1st

speed
and

therefore
it
can
be

found
out

by

careful
observation
It
is

impossible
to

check
it
in
the
stall
test

Z
Standard
stall
revolution

If
the

enigne
revolution
in
stall

condition
is
within
the
standard

values
the
control
elements
are
nor

mally
operating
in

the

ranges
0

2
I

and
R

Also
the

engine
and
one

way

clutch
of
the

torque
converter
are

normal
in

perfonnance
and

operation

The
one

way
clutch
of
the

torque
Gear
shift

Propeller
shaft

rpm

D
D
1
840
to

2
340

D

DJ
3

340
to
3

840

DJ
D
3
460
to

2
960

D
0
1

790
to
1
290

D
D
330
to
830

D

OJ
l
720
to
2
220

DJ
D2
or

1
350
to
850

DJ
D

D
0
700
Max

I
I
1
860
to
1
360
CHASSIS

converter
however
sometimes
sticks

This
should
be
determined
in
the

road

test

3

Low
stall
revolution
less
than

standard
revolution

If
the

engine
revolution
in

stall

condition
is

lower
than
the
standard

values
it
indicates
that

the
engine
is
in

abnormal
condition
or
the

torque
con

verter
s

one

way
clutch
is

slipping

4

Other

I
If

the

accelerating
performance

is

poor
until
vehicle

speed
of

approxi

mately
50
km

h
30
MPH
is
attained

and
then
normal

beyond
that

speed
it

can
be

judged
that
the

torque
con

verter
s

one

way
dutch
is

slipping

2
If
the

torque
converter
s
one

way
clutch
sticks
vehicle

speed
can

not

exceed

approximately
80
km
h

Car

speed
at

gear
shift

Throttle

opening

mmHg

Kick
down

0

Half
throttle

200

Full
throttle

0

Minimum

throttle

450
I
50
MPH
in
the

road
test
In
such

a

case
the

torque
converter
oH

tempera

ture
rises

up
abnormally
and
s
o
s

pecial

care
is

required

13
If
the
transmission
does
not

operate

properly
in
all

vehicle

speeds

it

indicates

poor
engine
perfonnance

ROAD
TEST

An
accurate

knowledge
of
the
auto

matic
transmission
is

prerequisite
to
its

exact

diagnosis
by
a

road
test

It
is
recommended
to

prepare
a

diagnosis
guide
chart
in
which

are

written
the
standard
vehicle

speeds
for

each

stage
of
the

up
and
down

shiftings
Measured
vehicle

speeds
are

to
be
filled
in
the

adjoining
column
in

each

testing

Also
it
is

advisable
to
mount
a

stopper
for

positioning
the
throttle

opening

I
I
1

860
to
1
360

I
Reduce
the

speed
by
shifting
to

range
from
D

range

output
shaft
2

000

rpm

Note
Car

speed
can
be
calculated

by
the

following
fonnula

2
x
7r
x
r
x

Npx
60

v

RF
X
1

000

where
V
Car

speed
km
h

Np
Propeller
shaft
revolution

rpm

RF
Final

gear
ratio

r
Tire

effective
radius
m

11
The
ratio
of
circumference
of

a
circle
to
its
diameter
3
14

AT
52

The

lamp
does

not

go
out
when

the

engine
is

started
Faulty
charging
system
BODY

Inspect
the

charging

system

WINDSHIELD
WIPER
AND

WASHER

Description

Wiper
motor

replacement

Wiper
blade

operating
range
CONTENTS

BE
26

BE
27

BE
27

Description

The
windshield

wipers
consist

of

wiper
motor
link

mechanism

wiper
arms
and

blades
The

wiper
motor

unit

consists
of

a
motor
and
auto

stop
mechanism
The

wiper
rnotor
is

of
a
2
speed

type

When
the

wiper
switch
knob
is

pulled
to
the
I

st

step

the
windshield

wipers

operate
at

low

speed
and
when

pulled
to
the
2nd

step
operate
at

high
speed

The

wiper
motor
unit
is

located
on

the
cowl
dash
in

BATTERY

Cl

WIPER

MOTOR

rrQ

J
WASHER
MOTOR

IB

ILRI

L
CJ

LA

t
Y

I
Ll

j

IBI

1
f
I

LW

I
Wiper
washer
switch

replacement

Washer
nozzle

adjustment

TROUBLE

OIAGNOSES
ANO

CORRECTIONS
BE
27

BE
27

BE
28

the

engine

compartment
and
the

link
mechanism
is

located
behind
the

instrument

panel

The

electrically
operated
windshield
washer
consists
of

washing
fluid
lank

with

rnotor
and

pump
washer

nozzles

and

vinyl
tube
used

to

connect
those

compo

nents

The

windshield
washer

switch
is

combined
with

the

windshield

wiper
switch
to
a

single
unit

When

operating

the
washer

twist
the

switch
knob

IG

FUSE

W

v

l

i

f
WIPER
SWITCH

10FFI
I
2

I
TWIST

I

y

ILl

I

b

I

J
6

I
BLII

Fig
BE
43
Circuit

diagram
for
windshield

wiper
washer

system

BE

26

BODY

ELECTRICAL

Distributor
Secure

ground
of

ignition
coil

Secure
contact
of

carbon
electric

pole
and

rotor

Eliminate
excessive

tip
on
the

rotor

pole
or

cap
pole
by
scrubbing
with

a
screwdriver

Check

stagger
between

rotor
and

stator

Charging

system

Sound
of

alternating
current

pre

sents
Alternator
Install
a
0
5

l
F

capacitor

on

charging
terminal
A

Note
Do
not
use

capacitor
ex

cessively

If

capacity
is
used
ex

cessively
the
alternator
coil

will
be
broken

When

the
accelerator

pedal
is
de

pressed
or
released
noise

presents
Regulator
Install
a
0
5
l
F

capacitor
on
A

terrninal
of
the

voltage
regulator

Supplement
equipment

When

engine
starts
noise

presents

Noise

still

presents
even
after

stopping
the

engine
Operative
noise

of
ther

rnometer
and
fuel

gauge
Install
0
1
l

F

capacitor
between

terminal
and

ground
wire

Note
If

a

capacitor
having
ex

cessive

capacity
is
used
indi

cation
of
meter
will
be
devi

ated

Noise

presents
when
horn
is
blown

Horn
Install
a
0
5

IF

capacitor
on
the

horn

relay
terminal
or
horn

switch

Noise

presents
when
turn

signal

lamps
are

operated
Flasher
unit
Install
a
0

5
l
F

capacitor

Note
a
Be

sure
to
locate

capacitor
most
near

position

of
noise

source
and

connect
in

parallel
completely

d
Make

installation
and

conneCtion

securely

b

Cut
lead

wire
as
short
as

possible

c
Ground
wire
should
be

placed
on
the

body
e

Carefully
identify

marks
IN
or
OUT

BE
33

EMISSION
CONTROL
AND
TUNE
UP

EMISSION
CONTROL
SYSTEM

AN
D

ENGINE
TUNE
UP

CONTENTS

BASIC
MECHANICAL
SYSTEM
ET

Checking
and

adjusting
dash

pot

Adjusting
intake
and
exhaust
valve
automatic
transmission
model

only
ET
9

clearances
ET
1

Checking
carburetor
return

spring
ET
9

Checking
and

adjustin9
drive
belt
ET
2

Checking
choke
mechanism
choke
valve

Retightening
cylinder
head
bolts
manifold
and

linkagel
ET
9

nuts
and
carburetor

securing
nuts
ET
2

Checking
anti

dieseling
solenoid
ET
9

Checking
engine
oil
ET
2

Replacing
fuel
filter
ET
10

Replacing
oil
filter
ET
3

Checking
fuel
lines
hoses

pipings

Changing
engine
coolant
L
L
C
ET
3
connections
etc
ET10

Checking
cooling
system
hoses
and
THROTTLE
OPENER

CONTROL
SYSTEM

ET
10

connections

ET
4
Checking
and

adjusting
throttle

opener
ET
13

Checking
vacuum

fittings
hoses
and
TRANSMISSION
CONTROLLED
VACUUM

connections

ET
4
ADVANCE
SYSTEM

ET
17

Checking
engine
compression
ET
4
Checking
electrical
advance
control

system
ET
19

Checking
exhaust
manifold
heat
control
AUTOMATIC
TEMPERATURE
CONTROL
AIR

valve

ET
5
CLEANER
A
T
C
AIR
CLEANER

ET
20

IGNITION
AND
FUEL
SYSTEM

ET
5
Replacing
carburetor
air
cleaner
filter

ET
20

Checking
battery
ET
5
Checking
hot
air
control
valve

ET
20

Checking
and

adjusting
ignition
timing

ET
5
CRANKCASE
EMISSION
CONTROL

Checking
or

replacing
distributor
breaker
SYSTEM

ET
22

point
condenser
and

spark
plugs
ET
6
Checking
or

replacing
PCV
valve

ET
23

Checking
distributor

ignition
wiring
and

Checking
ventilation
hoses

ET
23

ignition
coil

ET
7
EVAPORATIVE
EMISSION
CONTROL

Checking
distributor

cap
and
rotor

ET
7
SYSTEM
ET
23

Adjusting
carburetor
id
Ie

rpm
and

Checking
engine
compartment
hose

mixture
ratio

ET

8
connections
and
fuel

vapor
control
valves
ET
23

Checking
fuel
tank

vacuum
relief
valve

operation
ET
24

BASIC
MECHANICAL
SYSTEM
1
Start

engine
and
run
it

until
it
is
heated
to

operating

temperature
or
at
least
more
than
800C

I760F
of

engine
oil

temperature
then

stop
engine
Adjusting
intake
and
exhaust

valve
clearances

Valve
clearance

adjustment
should
be
made
while

engine
is

stationary

To

adjust
proceed
as
follows
2
Rotate
crankshaft
to

bring
No
1

cylinder
in

top
dead

center
on
its

compression
stroke

3

Remove
valve
rocker
cover

to

gain
access
to
valve

ET
1

ENGINE

Adjusting
carburetor
idle

rpm

mixture
ratio

Idle

mixture

adjustment

requires
the
use
of
a

CO

meter
When

preparing
to

adjust
idle

mixture
it
is

essential

to
have
the
meter

thoroughly
warmed

and

calibrated

Warm

up
the

engine

sufficiently

2
Continue

engine
operation
for
one

minute
under

idling
speed

3

Adjust
throttle

adjusting
screw
so

that

engine
speed

is
800

rpm
in
NO

position
for
automatic
transmission

4
Check

ignition
timing
if

necessary
adjust
it
to
the

specifications

Ignition
timing
SO

800

rpm

S

Adjust
idle

adjusting
screw
so
that

CO

percentage
is

1
5
t
O
S

6

Repeat
the

adjustments
as
described
in

steps
3

and

S

above
so
that

CO

percentage
is
I
i
t
O

S
at
800

rpm

Cautions

a
On
automatic
transmission

equipped

model
check
must
be
done
in
the

0

position
Be
sure
to

apply

parking
brake

and

to
lock
both
front

and
rear
wheels
with
wheel

chocks

b
Hold
brake

pedal
while

stepping
down
on

accelerator

pedal
Otherwise
car

will
rush
out

dangerously

7

On
automatic
transmission

equipped
model
make

sure
that
the

adjustment
has

been
made
with
the
selector

lever

in
N

position

And
then
check
the

specifications
with
the
lever

in

D

position
Insure
that
CO

percent
and
idle

speed
are

as

follows

Idle

rpm

CO

percentage

with
lever
in

D

position
6S0

I
S
t
O
S

If

necessary
adjust
by
progressively

turning
throttle

adjusting
screw
and
idle

adjusting
screw

until
correct

adjustments
are

made
Notes
a
Do
not

attempt
to

screw
down
the
idle

adjusting
screw

completely
to
avoid

damage
to

the

tip
which
will

tend
to
cause
malfunctions

b
After
idle

adjustment
has
been
made
shift

the

lever
to
N
or
p

position
for
automatic

transmission

c

Remove
wheel
chocks
before

starting
the

car

Throttle

adjusting

screw

Idle

adjust

ing
screw

3
Idle

limitter

cap

4

Stopper

Fig
ET
13
Throttle

adjusting
screw
and
idle

adjusting
screw

Idle
limiter

cap

Do
not

remove
this
idle

limiter

cap
unless

necessary

If
this
unit
is
removed
it
is

necessary
to
re

adjust
it

at

the

time
of

installation
To

adjust
proceed
as
follows

L
Make

sure
that

the

percentage
of
CO

contents

satisfies
the

specifications

2
Install

idle
limiter

cap
in

position
making
sure
that

the

adjusting
screw

can
further
turn
3
8

rotation
in
the

CO
RICH

direction

CARB
STOPPER

J

Z

3
8
ROTATION

0

IDLE
LIMITER
CAP

0
to
RICH

CO
LEAN

Fig
l
T
14

Setting
idle
limiter

cap

ET
8

EMISSION
CONTROL
AND

TUNE
UP

Checking
and

adjusting
dash

pot

automatic
transmission
model

only

Check

operation
of
dash

pot
It
should

not
be
cracked

or

bound
It

is
also
essential
to
check
to
be
certain

that
it

is
in

correct

adjustment

L
Check
to
be
sure
that
dash

pot
contacts

stopper
lever

when

engine
speed
reaches
1
900

to
2

000

rpm

2

Engine
should
be
slowed
down
from
3

000
to
1

000

rpm
within
a
few

seconds

Readjust
dash

pot
or

replace
it
with
a
new
one
if
it

fails

to
meet

the
above

conditions

Checking
carburetor
return

spring

Check
throttle
return

spring
for

sign
of

damage
wear

or

squareness
Discard

spring
if
found
with

any
of
above

excessively
beyond
use

Checking
choke
mechanism

choke
valve
and

linkage

1

Check
choke
valve
and

mechanism
for
free

operation

and
clean
or

replace
if

necessary

A

binding
condition

may
have

developed
from

petro

leum

gum
for
motion
on
choke
shaft
or

from

damage

2

Check
bimetal
cover

setting
position
The

index
mark

of
bimetal
cover
is

usually
aligned
at
the

middle

point
of

the
scale

Note
When
somewhat
over
choked
turn
bimetal

caver

clockwise

slightly

3
Prior
to

starting
check
to
be
sure
that

choke
valve

closes

automatically
when

pressing
down
on
accelerator

pedal

Should
it
fail
to
close

automatically
the
likelihood
is

that
fast
idle
cam
is
out
of

proper

adjustment
or

that

bimetal
is

not

properly
adjusted
calling
for

adjustment

Refer
to
Carburetor
in
Section
EF

Page
EF
15
Checking
anti

dieseling
solenoid

If

engine
will
not

stop
when

ignition
switch
is
turned

off

this
indicates

a

striking
closed
solenoid
valve

shutting
off

supply
of
fuel
to

engine
If
harness
is
in

good

condition

replace
solenoid
as
a
unit

To

replace
proceed
as
follows

Removal

and
installation

of
anti

dieseling
solenoid

Removal

Solenoid
is
cemented

at

factory
Use

special
tool

STl
91
50000
to
remove
a

solenoid

When

this
tool
is

not
effective
use
a

pair
of

pliers
to

loosen

body
out
of

position

lnstalltion

I
Before

installing
a
solenoid
it
is

essential
to
clean

all
threaded

parts
of
carburetor

and
solenoid

Supply

screws
in
holes
and
turn
them
in

two
or

three

pitches

2
First
without

disturbing
the
above

setting
coat
all

exposed
threads
with
adhensive
the

Stud
Lock
of

LOCTlTE
or

equivalent

Then

torque
screws
to
35
to
55

kg
cm
30

to
48
in

lb

using
a

special
tool
STl9150000

After

installing
anti

dieseling
solenoid
leave
the
carbu

retor
more
than
12

hours
without

operation

3

After

replacement
is
over
start

engine
and
check

to
be
sure
that
fuel
is
not

leaking
and
that
anti

dieseling
solenoid
is
in

good
condition

Notes
a
Do
not
allow
adhesive

getting
on
valve

Failure
to
follow
this
caution
would
result
in

improper
valve

performance
or
clogged
fuel

passage

b
I
n

installing
valve
use
caution
not
to
hold

body
directly
Instead

use

special
tool

tighten

ing
nuts
as

required

ET
9

EMISSION

CONTROL
AND

TUNE
UP

accelerator

pedal
is

released

During
the

testing
measure
the
throttle

opener

operating
pressure
to
see
whether
it
is
in
the

predetermined
value
or
not
See

Figure
ET
25
Adjustment
is

exactly
the

same
as
that
in
the
case

I
When

engine
revolution
falls
to

idling
speed

Page
ET
14

Vacuum

gauge

Intake

man
fol

p

ci

J

v

1
Road
test
r

Vacuum

gauge

7I
t

i

2
Chassis

dynamometer
Vacuum

gauge

y

3
Raise

up
rear
axle

housing
by
stand

Fig
ET
25

Testing
operating
pressure

of
the
throttle

opener

when
fhe

engine
revolufion
does
not

lall
fo
fhe

idling
speed
II

J

3
Withdraw

cotter

pin
and
remove
link

4
Loosen
lock
nut
and
remove
servo

diaphragm

from
carburetor
Removal

When

replacing
the
control
valve

assembly
and

servo

diaphragm
observe
the

following

Control
valve

assembly
Vacuum
control
valve

throttle

opener
solenoid

1

Disconnect

vacuum
hoses

and
throttle

opener

solenoid
harness

from
the
unit

2

Remove

two
installation

bolts
J

@

cY

@
1

Servo
diaphragm

2
Lock
nut

3
Link
@

CV

@

EC017

4
Bracket

5

Stopper

6
Carburetor

1
Installation

bolts

2

Vacuum
control

valve

3
Vacuum
hose
4
Throttle

opener
solenoid

5
Control
valve

assembly
Fig
ET
2
7

Removing
servo

diaphragm

TRANSMISSION
CONTROLLED

VACCUM
ADVANCE

SYSTEM

Fig
ET
26

Removing
control
valve

assembly

This

system
provides
the

vacuum
advance

only
when

the

gear
is
in

the

top
4th

position
and
retarded

spark

timing
with
no

vacuum
advance
at
other

positions
for

complete
combustion

This

system
however
allows
vacuum
advance

during

the

warming
up
in

cold
weather
and

enswes

satisfactory

driving
performance
immediately
after

starting
the

engine
Servo

diaphragm

1

Disconnect
vacuum
hose
from
servo

diaphragm

2
Remove

servo

diaphragm
together
with
carbu

retor

ET
17

EMISSION
CONTROL
AND

TUNE
UP

Appearance

1
First

inspect
whether
vacuum
hoses

are
connected

to
correct

positions

2

Inspect
hoses

for
cracks
distortion
or

plugging

Checking
of
vacuum
motor

I

With

engine
shut
down

inspect
the

position
of
valve

placing
a
mirror
at
the
end
of
inlet

pipe
for

inspec

tion

The
correct
condition
of
valve
is
that
it

keeps
the

inlet
of
underhood
air

open
and
that
of
hot
air

closed

Otherwise

inspect
the

linkage
of
valve

Fig
ET
34

Inspecting
valve

position

2
Disconnect
hose
at
vacuum

motor
inlet
and
direct

ly
apply
vacuum
of
manifold
to
vacuum
motor

by

connecting
another
hose

sucking
by
mouth

may
be

substituted
for
this

process
If
underhood
air
inlet
is

closed

by
valve
valve
is
in

good
condition

Inspect

linkage
if
found
otherwise
And
then
no

defect
is

found
even
in

linkage
it

signifies
the
trouble
of

vacuum
motor

Fig
ET
35

Checking
vacuum
motor

ET
21
3
The
valve

shows
correct
condition
if
it

keeps

underhood
air
inlet
closed
when
the

passage
in

the
hose

is

stopped
by
twisting
or

clamping
it
while

applying

vacuum
If
otherwise
it
is
an
indication
of

leakage

taking
place
in
the
vacuum
motor

4
When
defect
is
found

in
vacuum

motor

through
this

check
replace
the
air
cleaner

assembly

Checking
of
sensor

I
Perform
the

engine
test

by
keeping
the

temperature

around
the

sensor
below
300C
860F
Make

sure
that

the

engine
is
cooled
down

before
the
test
is
conducted

2
Before

starting
the

engine
make
certain
that
the

valve

on
underhood
air
side

fully
opens

3
Start
the

engine
and

operate
it

at
an

idling
speed

The
valve
is
in

good
condition

if
underhood
air
side

fully
closes

immediately
after

starting

4

Carefully
watch
the
valve

to
ascertain
that

it

gradually
begins
to

open
as
the

engine
warms

up
But

when
the
ambient

temperature
is
low
it
takes

con

siderable

length
of
time

for
the
valve
to

begine
to

open

or
in
some
case
it

hardly
opens
This
should

not

however
be

regarded
as
trouble

If
the
valve
does

not

operate
satisfactorily
or
if
the

condition
of
the
valve
is

questionable
further
conduct

the

following
test

5
Remove

the
air

cleaner
cover
and

put
a
thermister

or
a
small
thermometer
as
close
to
the

sensor
as

possible
with
adhesive

tape
Install
the

air
cleaner

cover

again

Fig
ET
36

Checking
sensor

1