oil type DATSUN PICK-UP 1977 User Guide

DESCRIPTION

COOLANT
LEVEL

DRAINING
AND
FLUSHING
THE

COOLING
SYSTEM

WATER
PUMP

REMOVAL
AND

INSTALLATION

DISASSEMBLY

INSPECTION
AND
ADJUSTMENT

TORQUE
COUPLING

REMOVAL
AND

INSTALLATION

DESCRIPTION

The

cooling
system
is
of
the
con

ventional

pressure
type
A

centrifugal

pump
installed
on

the

timing
chain

cover
serves
to
circulate
the

coolant

The

pressure
type
radiator
filler

cap

installed
on
the
radiator

operates
the

cooling
system
at

higher
than

atmos

pheric
pressure

The

higher

pressure
raises
the

boiling
point
of
the

coolant
and
in
Cooling
System

COOLING
SYSTEM

CONTENTS

CO
2

CO
2
OISASSEMBL
Y

INSPECTION

TEM
COUPLlNG

INSPECTION

THERMOSTAT

REMOVAL
AND

INSTALLATION

INSPECTION

RADIATOR

REMOVAL
AND

INSTALLATION

INSPECTION
CO
2

CO
2

CO
3

CO
3

CO
3

CO
3

CO
4

creases
the

cooling
efficiency
of

the

radiator

When
the

thermostat
is
closed

the

coolant
remains
in
the

cylinder
head

and

block
for
swift

warming
up
of
the

engine
After
it
reaches

normal

oper

ating

temperature
the

coolant
circu

lates

through
the
radiator

The

cooling
fan

drive
is
of
a

coupling
type

COOLANT

LEVEL

The

coolant
level
should

be
check

ed

and
maintained
at
SO

mm
1
97
in

below

the

upper
face
of
filler

neck

when
the

engine
is
cold
C0055

Fig
CO

I
Cooling

ry
lem

Caution

To
avoid
serious

personal

injury
never
remove
I3diator

cap

quickly
when

engine
is
hot
Sudden

release
of

cooling

system
pressure
is

very

dangerous

CO
2
CO
4

CO
4

CO
4

CO
5

CO
5

CO
5

CO
5

CO
5

CO
5

CO
6

If
it
is

necessary
to
remove
radiator

cap
wben
radiator
is
hot
turn

cap

slowly
counterclockwise

to
the
r

step
After
all

pressure
in
the
cool

ing
system
is
released
tom

cap

passing
the

stop
and
remove
it

DRAINING

AND
FLUSHING

THE

COOLING

SYSTEM

To
drain

the

cooling
system
re

move
radiator

cap
release
drain

cock

at
the
bottom

of
radiator
and
drain

plug
on

the

right
side
of

cylinder

block
If
the

heater

system
is
installed

set
heater

temperature
control
valve
to

open
position
After
the

coolant
is

drained

completely
close
drain

cock

and

plug
and
refill
the

system
with

clean
soft
water

WATER
PUMP

The

water

pump
cooling
fan

pulley

and

torque

coupling
are

a
unitized

construction

The
water

pump
is
of

a

centrifugal

type
which

is
mounted
on
the

engine

front
cover

The

pump
shaft
is

supported
by
a

double
row

of
ball

bearings

press
fit
in

an
aluminum
die
cast

pump
body
The

bearings
are

permanently
lubricated

and
sealed

to

prevent
loss
of
lubricant

and

entry
of

dirt

The

pump
is

provided
with
an

impeller
which
turns
on
a
steel

shaft

The

steel
shaft
rotates

together
with

the

torque

coupling
wheeL
The
volute

chamber
is
built
in
the

engine
front

cover

assembly

The
inlet
of
the

pump
is

connected

to

the
radiator
s
lower
tank

by
a
hose

i

o

CQ047

Fig
CO
2
Water

pump
and

engine

front
cover

REMOVAL
AND

INSTALLATION

Removal

in
to
a
clean

con

assembly

I

CQ048

Fig
CO
3
Removing
water

pump

Installation

1
Be

sure
to
clean
the

gasket
sur

faces
in
contact
with

pump
and
front

cover

Always
use
new

gaskets
when

installing

pump
assembly
Be
sure
to

tighten
bolts
Cooling
System

Tightening

torque

0
4
to
0
5

kg
m

3
0
to
3
6
ft
lb

2

Fill

cooling
system
and
check
for

leaks
at

pump

3

Install
fan
blade
and

tighten
at

taching
bolts

securely
Install
belt
and

adjust
for

specified
tension

4

Operate
the

engine
at
fast

idling

and
recheck
for
leaks

5
Install
fan
shrouds

Note
Ensure
that
clearance
between

shroud
and
Can
is

even
at

any

place

DISASSEMBLY

Water

pump
is

made
of
aluminum

and
its

bearing
outer
race
is
of
a

press

fit

type
For
this

reason
water

pump

should
not
be
disassembled

INSPECTION
AND

ADJUSTMENT

Inspection

Inspect
pump
assembly
for
the

fol

lowing
conditions
and

replace
if
nee

essary

1

Badly
rusted
or
corroded

body
as

sembly
and

vane

2

Excessive
end

play
or

roughness
of

bearings
in

operation

3
Reduced

cooling
efficiency
due
to

deteriorated
silicone
oil

4
Oil

leakage
in

torque
coupling
Adjustment

Fan

belt
should
be

properly
ad

justed
at
all
times
A

tight
belt
causes

wear
of

alternator
and
water

pump

bearings
A
loose
belt

brings
about

improper
cooling
fan
water

pump

and
alternator

operation

Check
the
belt
slack
between
alter

nator
and
fan

pulley
by
force
of
10

kg

22
lb

Slackness
of
fan
belt

8
to
12

mm

0
31
to
0
47
in

If

adjustment
is

necessary
loosen

bolt

retaining
alternator

adjusting
bar

to
alternator
Move

alternator
toward

or

away
from

engine
until
the
correct

tension
is
obtained

TORQUE
COUPLING

Except
air

conditioner

equipped

models

The

torque
coupling
keeps
the
fan

speed
at
2
500

rpm
rated
or
below

to

conserve
horsepower
at

high
engine

speed
It
also

helps
reduce
fan
noise
to

a
minimum

during
high
speed
opera

tion

This
unit
is
filled
with
a

special

silicone
oil
used
as
a

fluid

coupling

which
controls
the

fan

speed
Silicone

oil

can
not
be

replenished

1

Torque
coupling
wheel

2

Torque
coupling
cover

3

Torque
coupling
bearing

4
Pulley

5
Water

pump

C0060

Fig
CO
4
Sectional
view
of

torque
coupling
and
water

pump

00
3

REMOVAL
AND

INSTALLATION

To

replace
the

torque

coupling

follow
the

same

procedure
as
in
the

water

pump
The

torque
coupling
can

not
be

separated
from
the
water

pump
Cooling
System

DISASSEMBLY

The

torque
coupling
is

so

designed

that
it

can
not
be

disassembled
INSPECTION

Inspect

torque
coupling
for
oil

leakage
If

necessary

replace

TEM

COUPLl
G

For
air
conditioner

equipped
models

Tem
coupling
is

a

type
of
fan

coupling
which
is

provided
with
a

temperature
control

system

The
conventional

coupling

always

slips
the
fan
at

a
high

speed
under

a

constant
ratio

regardless
of

the

engine

cooling

requirement

The

slipping
ratio

of
the
Tern

coupling
however

is

properly
changed

with
the

cooling
requirement

ON
denotes

that

cooling
is
re

quired
and
the
fan

operates
up
to

about

2
150

rpm
When

high

cooling
is

not

required

during
cold
season
with

the

engine
warmed

up
etc
the

oper
w

6
I

1
Bi
metal

thermostat

2

Slide
valve

3
Reserve
chamber

for
OFF

4

Bearing

5

Driving
chamber
for

ON

6

ouplingpart
labyrinth

coon

Fig
CO
5
CrQM
sectional
view

of
Tem
coupling

ation
is

placed
under

OFF
condition

and
the
fan

slips
at
about

1
650

rpm

The
coiled
bimetal
thermostat

installed
on

the
front
center

portion
of

the
Tem

coupling
detects

temperature

of
air

passing

through
the

radiator

The
air

temperature
is

directly

relative
to
the

engine
coolant

tempera

ture
and
the
inside

slide
valve
is

opened
or
closed

as

required
and
thus

the
ON
OFF

control
is

performed

When
the
air

temperature
rises

the

bimetal
is

expanded
and
the

valve
is

opened
silicon
oil
is
forwarded

to
the

groove
that
transmits

torque
and
the

CO
4
system
is

placed
under
ON

con

dition

When
the

valve
closes
silicone
oil
is

not

supplied
to
the

driving
chamber

oil
in

the

driving
chamber
is

accumu

lated
on

periphery
due
to
the

centrif

ugal
force
and
led

into
the
reserve

chamber
Now

oil
is

eliminated
from

the

driving
chamber

and
the

system
is

placed
under
OFF
condition

With
this

system
when
fan

cooling

is
not

required
the

output
loss
is

minimized

and
noise

can
be
far

reduced

Conventional

COUplin9

WATER
PUMP
SPEED

F

Z

Tern

coupling

WATER
PUMP

SPEED

C0029

Fig
CO
6
Characteristic

of

Tern
coupling

INSPECTION

Check
Tem

coupling
for
oil

leakage

or
bend
of
bimetal

If
the
above

symptoms
are
found

replace
it
with

a
new
one
as
an

assembly

THERMOSTAT

A
wax

pellet
type
thermostat
is

mounted
in
the
thermostat

housing
at

the

cylinder
head
water
outlet

The
function
of
the
thermostat
is

to
control
the

flow
of
coolant
facili

tating
fast

engine
warm

up
and

regu

lating
coolant

temperature
The
ther

mostat
is

designed
to

open
and
close
at

predetermined
temperatures
and
if

not

operating
properly
should
be

re

moved
and
tested
as
described
below

REMOVAL
AND

INSTALLATION

I

Drain
coolant

partially

2
Disconnect

upper
radiator
hose
at

water
outlet

3

Remove
bolts

and
remove
water

outlet

gasket
and
thermostat
from

thermostat
housing

Fig
CO
7

Removing
therm06t
t
Cooling
System

4

After
checking
thermostat
re

install
with

a
new

housing
gasket
in

place

5
Reinstall
water

outlet

6

Replenish
coolant
and
check
for

leaks

INSPECTION

A

sticking
thermostat
will

prevent

the

cooling
system
from

functioning

properly
If
the
thermostat
sticks
in

the

open
position
the

engine
warms

up
very
slowly
If
the
thermostat

sticks
in

the
closed

position
over

heating
will
result
Therefore
the
ther
mostat
should
be

inspected
to

make

sure
that
it
is
in

good
condition

1
Measure
coolant
temperature

when
thermostat
valve
starts
to

open

2
Measure
the
maximum
lift

of

thermostat
valve

Fig
CO
S

Impecting
therm06t
t

Temperate
Frigid
Tropical

type

type
iype

Valve

opening

80
5
to
83
5
86
5
to
89
5
75

to
78

temperature

177
to
183
187
to
193

167
to
172

oC
OF

Maximum

valve
lift
8
95
8
1
00
8
90

mm
oC

in
F
0
31
203

0
31
212
0
31

194

If
thermostat
does
not

operate
at

the
above

specified

temperature
it

must
be

replaced
because
it
cannot
be

repaired

RADIATOR

The
radiator
is

a
conventional
down

flow

type
having

top
and

bottom

tanks
to

distribute
the
coolant
flow

uniformly
through
the
vertical
tube
of

radiator
core

The

radiator
filler

cap
is

designed
to

maintain
a

pre
set

pressure
0
9

kg
cm2
13

psi
above

atmospheric

pressure

The
relief
valve

consisting
of

a

blow
off

valve
and
a

vacuum
valve

helps
to

prevent
the
coolant
from

boiling
by
giving

pressure
to
it
How

ever
when

the

pressure
is
reduced

below

atmospheric

pressure
the

vacu

um
valve
allows
air

to
re
enter

the

radiator

preventing
the
formation
of
a

vacuum
in
the

cooling
system

CO
5
On
models

equipped
with
auto

matic
transmission

the
oil
cooler
is

combined
with
the

radiator
to
cool

transmission
fluid

REMOVAL
AND

INSTALLATION

Drain
coolant
into
a
clean
con

tainer

2

Disconnect
radiator

upper
and

lower
hoses
On
models
with
auto

matic
transmissions
disconnect
cooler

inlet
and
outlet
lines
from
radiator

3

Remove
fan
shroud
retaining

bolts
and

remove
fan
shroud

4

Remove
front

grille

5

Remove
radiator
retaining
bolts

and
then

remove
radiator

upward

6
Install
radiator
in
the
reverse
se

quence
of
removal
Note
the
fol

lowing

I
Insert
hoses
in

their

positions

until

they
bottom

2
Ensure
that
arrow
marks
on

hoses
are

clearly
visible
from

upper

r

direction
when
hoses
are

assembled

3
Ensure

that
clearance
between

radiator

hose
and

any
adjacent
parts
is

30
mm
I
181
in
minimum

On
mod

els

equipped
with
air

conditions
a

minimum
clearance
of
18

mm
0
709

in
should

exist
between

compressor

and
hose

4
Ensure

that
clearance
between

shroud
and
fan
is

even
at

any
place

Note
Be

careful
not
to

damage
radia

tor
fins
and

core
tube
when
in

stalling

INSPECTION

Radiator

cap
should
be

checked
for

working
pressure
at

regular
tune

up

intervals
First

check
rubber
seal
on

cap
for

tears
cracks
or
deterioration
Cooling
System

after

cleaning
it
Then

install
radiator

cap
on
a

tester
If

cap
does
not

hold
or

will

not
release
at
the

specified
pres

sure

replace
cap

Fig
CO
9

Telting
radiator

cap

Also

inspect
radiator
for

leakage

using
cap
tester

and

applying
a

pres

sure

of
1

6

kg
cm
22
8

psi
If
a

leakage
is

detected

repair
or

replace
radiator

Fig
CO

IO

Testing
cooling
6ystem

pUS
ure

SERVICE

DATA
AND
SPECIFICATIONS

Thermostat

Valve

opening
temperature
oC
F

Maximum
valve

lift
mm
oC

inj
F

Radia
tor

Type

Manual
transmission

Automatic

transmission

Cap
relief

pressure

Cooling
system

Leakage
testing
pressure

Capacity

Manual
transmission

Automatic
transmission

Fan

Number
of
blades
x
outer
diameter

Without
air

conditioner
mm

in

With
air

conditioner
mm
in
kg
em

psi

kg
em

psi

liters
US

qt
Imp

qt

liters
US

qt
Imp
qt

CO
6
Temperate

Frigid
type
Tropical
type

type

80
5

to
83
5
86
5
to
89
5
75
to

78

177
to
183

187
to
193

167
to
172

8
95

8
100
8
90

0
31
203
0
31
212
0
31

194

Corrugated
fin

type

Corrugated
fin

type
equipped
with

oil
cooler

0
9

1
3

1
6
22
8

with

heater

8

0
8
Ii
7

7
8
8
Y

6
J
i
without
heater

74
7J
i6

1i

7
2

7
X
6

X

7
x

380

15

8
x

380

15

Engine
Fuel

AUTOMATIC

TEMPERATURE
CONTROL
A
T

C

AIR

CLEANER

DESCRIPTION

OPERATION

A
T
C

AIR
CLEANER

HOT
AIR

OPERATION

A
T
C
AIR
CLEANER
COLD
AIR

OPERATION

A
T
C
AIR
CLEANER
COLD
AND

HOT

AIR
OPERATION

TEMPERATURE
SENSOR

DESCRIPTION

The
air

cleaner
removes
dust
and

dirt
from
the

air
before

it
enters
the

carburetor
and

engine
It
also

muffles

noise

resulting
from
the
intake

of
air

into
the

engine

The
air

cleaner

especially
designed

for

improved
exhaust
emission

control

is
referred
to

as
Automatic

Tempera

ture
Control

Air
Cleaner
In
order
to

reduce
HC
emission

when
the

under

hood

temperature
is

below
300C

860F
the

automatic

temperature

control

system
maintains
the

tempera

ture
of
air
to

be
sucked
in
the

carbure

tor
at
30

to
540C
86
to
1290F

thereby
enabling
lean

setting
for

carburetor

calibration
n

addition
to

this
the

automatic

temperature
con

twl

system
is

effective
to

improve

warm

up
characteristics
of
the

engine
CONTENTS

EF
2

EF
3
VACUUM

MOTOR
AND
AIR

CONTROL

VALVE

REMOVAL
AND

INSTALLATION

TEMPERATURE

SENSOR

VACUUM

MOTOR

FRESH

AIR

DUCT

AIR

CLEANER

INSPECTION

1
AIR

CLEANER
ELEMENT

2

HOT
AIR

CONTROL

SYSTEM
EF
3

EF
4

EF
4

EF
5

and
to

remove

carburetor

icing

The

A
T
C
air

cleaner

system
con

sists

of
the

following
devices

1
Air
cleaner

element

The
air

cleaner

element

employed
is

a

viscous

paper
type
It

requires
only

periodical
replacment
and
should
not

be

cleaned

2

Automatic

temperature
control

air

cleaner

In
the
A

T
C
air

cleaner
the
air

control
valve
is
actuated

by
intake

manifold

vacuum
to
control

the
intake

air
flow

circuit
The

temperature
sen

sor
detects
the

temperature
inside
the

air

cleaner
and

opens
or
closes
the

vacuum

passage

3

Hot
air
duct

The
hot
air
duct
is

mounted
on
the

exhaust
manifold
The
air
warmed

up

EF
2
EF
5

EF

5

EF

5

EF

5

EF
5

EF
6

EF
6

EF

6

EF

6

between
the

exhaust
manifold
and
hot

air
duct

is
led
to
the
air
cleaner

through
the

hose

4
Blow

by

gas
filter

The
blow

by

gas
nIter
removes
dirt

and
oil
from
the

blow

by
gas
sucked

in

the
air
cleaner
from
the

engine
rocker

cover

5

Fresh
air

duct

Except
for

Canada

The
fresh
air

duct
leads
the

outside

fresh
air

directly
to

the
air
cleaner

6
Idle

compensator

See

paragraph
Idle

Compensator

Page
EF
7

7

Altitude

compensator
California

models

See

paragraph
Altitude

Compensa

tor

Page
EF
20

3
Check

diaphragm
for

small
holes

carcks
or
wear

4

Check

rocker
arm
for
wear
at
the

mating
portion
with

camshaft

5

Check
rocker
arm

pin
for
wear
A

worn

pin
may
cause
oil

leakage

6
Check
all

other

components
for

any
abnormalities
and

replace
if
neces

sary

DESCRIPTION

INSPECTION

REMOVAL
AND

INSTALLATION

DESCRIPTION

The
electric
fuel

pump
is

adopted

on
air

conditioner

equipped
models
Engine
Fuel

ASSEMBLY

Reverse

the
order
of

disassembly

Closely
observe
the

following
instruc

tions

L

Use
new

gaskets

2

Lubricate
rocker
ann
rocker
arm

link
and

rocker
arm

pin
before
installa

tion
3

To
test
the

function

proceed
as

follows

Position
fuel

pump
assembly
about

I

meter
3
3
ft

above
fuel
level
of

fuel

strainer
and
connect
a

pipe
from

strainer
to
fuel

pump

Operate
rocker

arm
by
hand
If

fuel

is

drawn

up
soon
after
rocker
arm
is

released

fuel

pump
is

functioning

properly

ELECTRIC
FUEL
PUMP

CONTENTS

EF
11

EF
11

EF
12
DISASSEMBL
Y

ASSEMBL
Y

TROUBLE

DIAGNOSES
AND

CORRECTIONS
EF
12

EF
12

The
silicon
transistor

type
fuel

pump

consists
of

a
transistor
diodes
a

sole

I
Tr

lOsistor

6
Ou
tIet
valve

2

Plunger

7
Return

spring

3

Diaphragm

8
Filter

4

Diode

9

Magnet

5

Magnet
coil

10
Inlet
valve

INSPECTION

I
Disconnect
fuel
hose
at

pump

outlet

2

Connect

a
suitable
hose

approxi

mately
6

mm
0

24
in
inner

dia

meter
to

pump
outlet
ev
J

J

Note
If
diameter
is
too
small
the

following

proper
delivery

capacity

cannot
be
obtained
even
if

pump

functions

properly

EF
11
EF
13

noid
a

pump
mechanism
and
filter

parts

I
T
nsistor

2

Re
ist
f
I

3
Dinde

4

Signal
coil

5
Main
coil

6
Resistor
3

7
Zener
dlOdl

8

Resistor
2

EF719

Fig
EF
22
Construction

of
electric

fuel

pump

3

With
hose
outlet
in
a

higher
posi

tion

than

pump

operate
pump
and

check

delivery
capacity
for
more
than

15

seconds

4

The

capacity
should
be
I
400

cc

There
are
three

types
of
control

system
These
are

J

Closed

type
CIllnkcase
emission

control

system
Emission
Control

System

of

GENERAL

DESCRIPTION

2

Exhaust
emission

control

system

3

Evaporative
ell
lhsion

control

sys

tem

Pericxiic

inspection
and

required
seCV1Clng
of
these

systems
should
be

carried
out

to
reduce

harmful
emis

sions
to
a
minimum

CRANKCASE
EMISSION
CONTROL

SYSTEM

c

01

Lkf

If
1

TIL
II
tll

1

j

GUuuu
DESCRIPTION

This

system
returns

blow

by
gas
to

both
the
intake
manifold
and
carbure

tor
air

cleaner

The

positive
crankcase
ventilation

p
C
V

valve
is

provided
to
conduct

crankcase
blow
by

gas
to
the
intake

manifold

During

partial
throttle

operation
of

the

engine
the
intake
manifold
sucks

the
blow

by
gas
through
the
P
C
V

valve

Normally
the

capacity
of
the

valve

is

sufficient
to
handle

any
blow

by
and

a
small
amount
of

ventilating
air

4

c
Fresh
air

Blow
by

gas
The

ventilating
air

is
then

drawn

from

the
dust
side
of
the
cadlUretor

air
cleaner

tluough
the
tube

con

necting
carburetor
air
cleaner
to
rock

er
cover
into
the

crankcase

Under
full
tluottle

condition
the

manifold
vacuwn
is

insufficient
to

draw

the
blow

by
flow

tluough
the

valve
and
its

flow

goes
through
the

tube
connection
in
the

reverse
diree

tion

On
vehicles
with
an

excessively

high

blow

by
some
of
the
flow
will

go

through
the
tube

connection
to

carbu

retor
air
cleaner
under
all
conditions

1

Sealtypc
oil
level

gauge

2
Bame

plate

3
Flame
arrester

4
Filler

5
P
C
Y
valve

6
Steel
net

7
Bame

plate

EC716

Fig
EC

l
Crankcase
miaion
control

ay
tem

EC

2
INSPECTION

P
c
V
VALVE
AND

FILTER

Checking
P
C
V
valve
in

accord

ance

with
the

following
method

With

engine
running
at
idle

remove

the

ventilator
hose
from
P

C
V
valve

if
the

valve
is

working
a

hissing
noise

will
be
heard
as
air

passes

through
the

valve

and
a

strong
vacuwn
should
be

felt

immediately
when
a

fmger
is

placed
over
valve
inlet

Replace
P
C
V
valve
and

filter
in

accordance
with
the
maintenance

schedule

VENTILATION
HOSE

1

Check
hoses
and

hose
connec

tions
for
leaks

2
Disconnect
all
hoses

and
clean

with

compressed
air

If

any
hose
cannot
be
free
of

obstructions

replace

Ensure
that
flame
arrester

is

surely

inserted
in

hose
between
air
cleaner

and
rocker
cover

Emission
Control

System

C
bur
tor

I

EC284

When

installing
this
valve

ensure

that
it

properly
oriented
Tlus
valve

shuuld
be

replaced
periodically
Refer

to
Maintenance
Schedule

Note
Carburetor
side
Black

DisInDutor
side

Brown

horn
distributor

To

carburetor

TOdi

ribUI0
carburClor

EC
lCiJr

Fig
EC

9
Operation
01

park
delay

value

INSPECTION

Remove

spark
delay
valve

2
Blow

air

through
port
on
carbure

tor

side
then

through
the

other

port

on
distributor
side

Spark
delay
valve
Distributor
side

1
One
way
umbrella
valve

2
Sintered
metal

disc

Fig
EC
8

Spark
delay
valve

is
in

good
condition
if
when

finger
is

placed
over

port
on
distributor
side

air

flow
resistance
is

greater
than
that

on
the

other
side
See

Figur
ET
lO

3
If
a

considerable
air
flow
resist

ance
is

fell
at

port
on
distributor
side

in

step
2

above
and
if

the
condition
of

spark
delay
valve
is

questionable
dip

port
on
carburetor
side
into
a

cup

filled
with

water
Blow
air

through
the

other

port
Small
air
bubbles
should

appear

Carburetor
side

Distributor
side

EC346

Fig
EC
IO

Checking
park
delay
valve

EC
8
EC219

Fig
EC

11

Checking
spark
d

tay
valve

Note
Be
careful
to
avoid

entry
of
oil

or
dirt
into
valve

AIR
INJECTION

SYSTEM

DESCRIPTION

The
Air

Injection

System
A

LS
is

aeSigiieino

iiiject
coin

pressed
air
sec

ODllary
air

corning
from
the
air

pump

into
the
exhaust
manifold
to
reduce

hydrocarbons
and
carbon
monoxide
in

exhaust
lri
s

through
re
combustion

There

are
two

types
of
A

I

S
One

type
is
mounted
on
California
models

and
the
other
is
on
non
California

models
The
non
California

type
con

sists
of
an
air

pump
air

cleaner
an
air

pump
a
relief

valve
a
check
valve
an

anti

backfIre
valve
an
air

gallery
and

hoses
The
California

type
has
in

addition
to
the

components
of
the

non
California

type
an
air
control

valve
and

an

emergency
air
relief
valve

These
valves

prevent
ahnonnal
tem

perature
rise
of
the

catalytic
converter

4
E
G
R

warning
system

EC251

Detector
drive
counter

Detecfor
drive
counter
is
secured

on
the

top
of
R
H

hoodledge
panel
in

engine
room
To

remove
detector
drive

counter
disconnect
w
COJUlector

and

loosen
two
bolts

securing
detector

drive
counter
to
hoodledge

panel

2

E
G
R

warning
lamp

E
G
R

warning
lamp
is
mounted
at

the

top
cen
ter
of
instrument

pad
To

remove
E
G

R

warning
lamp
proceed

as
follows

1
Remove

masking
panel

On
models

equipped
with
radio

remove

warning
lamp
from
under
in

strument

panel

2

E
G
R

warning
lamp
is

a
twist

type

Remove

lamp
and
socket

as
an

assembly
Push
and
twist

lamp
off

can

EC554

Fig
EC
60
Removing
E
G
R

warning

lamp
Emission
Control

System

3
Odometer
switch

Odometer
switch
is
mounted
on
the

back
side
of

speedometer
Cam
in
the

odometer
switch
is
rotated

by
the

speedometer
To

dismount
odometer

switch

proceed
as
follows

I

Dismount
combination
meter
as

sembly

2
Remove
meter
front
cover
and

take
off

clips
and
screws
to

dismount

shadow

plate

3

Loosen
screws

securing
speed

ometer
to

printed
circuit

housing
then

remove

speedometer

4

Remove
two
screws

securing

odomete
switch
to
the

back
side
of

speedometer
and
detach
odometer

switch

EC239

Fig
EC
61

Removing
odometer

switch

InstaUatlon

To
install
reverse
the
removal

pro

cedure

EC24
V

r
CID

1
Detector
drive
counter

2
E
G
R
warning
lamp

3
Speedometer

Fig
EC
59
E
G
R

warning
y
tem

INSPECTION

Checking
E

G
R
control

system
in

its
mounted
conditionS

I

Make
a

thorough
visual
check
of

E

G
R
control

system
If

necessary

wipe
away
oil
to

facilitate

inspection

If

any
hoses
are
cracked
or

broken

replace

2

With

engine
running
check

E

G
R

warning
system
for

proper

function
Make
sure
that
E

G
R
warn

ing
lamp
lights
when

ignition
switch
is

turned

to
START

position
starter

mo

tor
runs
If
E
G
R

wanung
lamp
does

not

light
inspect
harnesses
and

con

nectors
or

replace
warning
lamp
Then

turn

ignition
switch
to
ON

position

and

check
the
following
items

I

If
odometer
of
detector
drive

counter
has
not
reached
50
000

counts
make
sure
that
E
G
R

warning

lamp
does
not
light

2
If
odomete
of
detector
drive

counter
has
attained
50
000
counts

make
sure
that
E
G
R

warning
lamp

lights

If

warning
lamp
does
not

light

check
harnesses
connectors
and
de

tector
drive
counter
replace
warning

lamp
or
detector
drive
counter
if

necessary

Notes

Operation
oC
E
G
R

warning
lamp

is
as
Collows