service DODGE CARAVAN 2004 4.G Owner's Manual

WARNING!
It is dangerous to shift the selector lever out of ªPº or
ªNº if the engine speed is higher than idle speed. If
your foot is not firmly on the brake pedal, the
vehicle could accelerate quickly forward or in re-
verse. You could lose control of the vehicle and hit
someone or something. Only shift into gear when
the engine is idling normally and when your right
foot is firmly on the brake pedal.
Brake/Transmission Interlock System
This system prevents you from moving the gear shift out
of Park and into any gear unless the brake pedal is
pressed. This system is active only while the ignition
switch is in the ON position. Always depress thebrake
pedal first,before moving the gear selector out of PARK.
Automatic Transmission Ignition Interlock System
This system prevents the key from being removed unless
the shift lever is in PARK. It also prevents shifting out of
PARK unless the key is in the OFF or ON positions.
NOTE:If a malfunction occurs, the system will trap the
key in the ignition cylinder to warn you that this safety
feature is inoperable. The engine can be started and
stopped but the key cannot be removed until you obtain
service.
Four Speed Automatic Transmission
The electronically controlled transmission provides a
precise shift schedule. The transmission electronics are
self-calibrating; therefore, the first few shifts on a new
vehicle, may be somewhat abrupt. This is a normal
condition, and precision shifts will develop within a few
hundred miles.
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Reset Mode - Electronic Transmission
The transmission is monitored electronically for abnor-
mal conditions. If a condition is detected that could cause
damage, the transmission automatically shifts into sec-
ond gear. The transmission remains in second gear
despite the forward gear selected. Park (P), Reverse (R),
and Neutral (N) will continue to operate. This Reset
feature allows the vehicle to be driven to a dealer for
service without damaging the transmission.
In the event that the problem has been momentary, the
transmission can be reset to regain all forward gears.
²Stop the vehicle and shift into Park (P).
²Turn the key to OFF then restart the engine.
²Shift into the desired range and resume driving.
NOTE:Even if the transmission can be reset, it is
recommended that you visit a dealer at your earliestpossible convenience. Your dealer has diagnostic equip-
ment to determine if the problem could recur.
If the transmission cannot be reset, dealer service is
required.
Gear Ranges
DO NOT race the engine when shifting from PARK or
NEUTRAL positions into another gear range.
²ªPº Park
Supplements the parking brake by locking the transmis-
sion. The engine can be started in this range. Never
attempt to use PARK while vehicle is in motion.
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The ABS light monitors the Anti-Lock Brake Sys-
tem. The light will come on when the ignition
switch is turned to the ON position and may stay on for
as long as four seconds.
If the ABS light remains on or comes on while driving, it
indicates that the Anti-Lock portion of the brake system
is not functioning and that service is required. However,
the conventional brake system will continue to operate
normally if the BRAKE warning light is not on.
If the ABS light is on, the brake system should be serviced
as soon as possible to restore the benefits of Anti-Lock
brakes. If the ABS light does not come on when the
Ignition switch is turned to the ON position, have the
bulb repaired as soon as possible.
If both the Brake Warning Light and the ABS Light
remain on, the Anti-Lock brakes (ABS) and Electronic
Brake Force Distribution (EBD) systems are not function-
ing. Immediate repair to the ABS system is required.When the vehicle is driven over approximately 15 mph
(25 km/h), you may also hear a slight clicking sound as
well as some related motor noises. These noises are the
system performing its self check cycle to ensure that the
ABS system is working properly. This self check occurs
each time the vehicle is started and accelerated past
approximately 15 mph (25 km/h).
ABS is activated during braking under certain road or
stopping conditions. ABS-inducing conditions can in-
clude ice, snow, gravel, bumps, railroad tracks, loose
debris, or panic stops.
You also may experience the following when the brake
system goes into Anti-lock:
²The ABS motor running (it may continue to run for a
short time after the stop),
²the clicking sound of solenoid valves,
²brake pedal pulsations,
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All vehicle wheels and tires must be the same size and
type and tires must be properly inflated to produce
accurate signals for the computer.
POWER STEERING
The standard power steering system will give you good
vehicle response and increased ease of maneuverability
in tight spaces. The system will provide mechanical
steering capability if power assist is lost.
If for some reason, the power assist is interrupted, it will
still be possible to steer your vehicle. Under these condi-
tions you will observe a substantial increase in steering
effort, especially at very low vehicle speeds and during
parking maneuvers.
NOTE:Increased noise levels at the end of the steering
wheel travel are considered normal and does not indicate
that there is a problem with the power steering system.
WARNING!
Continued operation with reduced power steering
assist could pose a safety risk to yourself and others.
Service should be obtained as soon as possible.
CAUTION!
Prolong operation of the steering system at the end
of the steering wheel travel will increase the steering
fluid temperature and should be avoided when
possible. Damage to the power steering pump may
occur.
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EXAMPLE:
Service Description:
95 = Load Index
ÐA numerical code associated with the maximum load a tire can carry.
H = Speed Symbol
ÐA symbol indicating the range of speeds at which a tire can carry a load corresponding
to its load index under certain operating conditions.
ÐThe maximum speed corresponding to the Speed Symbol should only be achieved un-
der specified operating conditions. (ie. tire pressure, vehicle loading, road conditions and
posted speed limits).
Load Identification:
(....blank....(= Absence of any text on sidewall of the tire indicates a Standard Load (SL) Tire
Extra Load (XL) = Extra Load (or Reinforced) Tire
Light Load = Light Load Tire
C,D,E = Load range associated with the maximum load a tire can carry at a specified pressure
Maximum Load Ð Maximum Load indicates the maximum load this tire is designed to carry.
Maximum Pressure Ð Maximum Pressure indicates the maximum permissible cold tire inflation pressure for
this tire.
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These indicators are molded into the bottom of the tread
grooves and will appear as bands when the tread depth
becomes 1/16 inch (2 mm). When the indicators appear
in 2 or more adjacent grooves, the tire should be replaced.
Many states have laws requiring tire replacement at this
point.
Replacement Tires
The tires on your new vehicle provide a balance of many
characteristics. They should be inspected regularly for
wear and correct cold tire inflation pressure. The manu-
facturer strongly recommends that you use tires equiva-
lent to the originals in size, quality and performance
when replacement is needed (see the paragraph on tread
wear indicators). Refer to the Tire and Loading Informa-
tion placard for the size designation of your tire. The
service description and load identification will be found
on the original equipment tire. Failure to use equivalent
replacement tires may adversely affect the safety, han-
dling, and ride of your vehicle. We recommend that you
contact your original equipment or an authorized tire
dealer with any questions you may have on tire specifi-
cations or capability.
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are significantly underinflated. It is particularly impor-
tant, therefore, for you to check the tire pressure in all of
your tires regularly and maintain proper pressure.
1,2,3, OR 4 TIRE(S) LOW PRESSURE
Low tire pressure levels of 28 psi [1.9 bars] (193 kPa) or
less detected in one or more tires.
Inspect all tires for proper inflation pressure, once proper
tire pressure has been set the TPM system warning will
reset automatically once ignition switch has been turned
ON.
1,2,3, OR 4 TIRE(S) HIGH PRESSURE
High tire pressure levels of 48 psi [3.3 bars] (330 kPa) or
more detected in one or more tires.
Inspect all tires for proper inflation pressure, once proper
tire pressure has been set the TPM system warning will
reset automatically once ignition switch has been turned
ON.
SERVICE TIRE PRESSURE SYSTEM/SEE
OWNER'S MANUAL
The Tire Pressure Monitor System (TPM) system requires
service.
See your authorized dealer for service.
TIRE PRESSURE UNAVAILABLE
The TPM system function is temporarily unavailable due
to external electromagnetic interference, such as portable
electronic devices, or near by radio or TV towers.
Move the vehicle to an area free from radio, TV antennas
and transmitting towers or disconnect any portable elec-
tronic devices, once the external interference is removed
the TPM system will resume normal operation and ªTIRE
PRESSURE NOW AVAILABLEº will appear in the over-
head console display.
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TIRE PRESSURE NOW AVAILABLE
The TPM system is functioning normally and the external
interference is no longer affecting the system.
SPARE TIRE IN USE? YES/NO
The TPM system requires more information to determine
the correct mode of operation, one or more of the vehicle
active tires has been replaced by the spare, a wheel rim
not equipped with a TPM sensor or the TPM system
requires service.
If the spare tire or non TPM sensor equipped wheel rim
is in active use (mounted on the vehicle), answer YES and
the TPM system will resume normal operation.
If the spare tire or non TPM sensor equipped wheel rim
isNOTin active use (mounted on the vehicle), answer
NO and the TPM system will resume normal operation.
ALL 5 TIRES WITH CAR? YES/NO
The TPM system requires more information to determine
the correct mode of operation, one or more of the vehicle
active tires has been replaced by the spare, a wheel rim
not equipped with a TPM sensor or the TPM system
requires service.
If the spare tire or non TPM sensor equipped wheel rim
is in active use (mounted on the vehicle), answer YES and
the TPM system will resume normal operation.
If the spare tire or non TPM sensor equipped wheel rim
isNOTin active use (mounted on the vehicle), answer
NO and the TPM system will resume normal operation.
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CAUTION!
The TPM system has been optimized for the original
equipment tires and wheels. TPM system pressures
have been established for the tire size equipped on
your vehicle. Undesirable operation or sensor dam-
age may result when using replacement equipment
that is not of the same size, type, and/or style.
After-market wheels can cause sensor damage. Do
not use tire sealant or balance beads if your vehicle
is equipped with TPM system as damage to the
sensors may result.
NOTE:
²The TPM system can inform the driver of a low tire
pressure condition of 28 psi [1.9 bars] (193 kPa) or less,
or high a tire pressure condition of 48 psi [3.3 bars]
(330 kPa) or more.
²The TPM system is not intended to replace normal tire
care and maintenance, nor to provide warning of a tire
failure or condition.
²The TPM system should not be used as a tire pressure
gauge while adjusting your tire pressure.
²The TPM system must be retrained after a tire rotation
or wheel rim mounted sensor replacement. See your
authorized dealer for service.
CAUTION!
After inspecting or adjusting the tire pressure al-
ways reinstall the valve stem cap. This will prevent
moisture and dirt entry into the valve stem, which
could damage the wheel rim sensor.
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Snow tires generally have lower speed ratings than what
was originally equipped with your vehicle and should
not be operated at sustained speeds over 75 mph (120
km/h).
TIRE ROTATION RECOMMENDATIONS
Tires on the front and rear axles of vehicles operate at
different loads and perform different steering, driving,
and braking functions. For these reasons, they wear at
unequal rates, and tend to develop irregular wear pat-
terns.
These effects can be reduced by timely rotation of tires.
The benefits of rotation are especially worthwhile with
aggressive tread designs such as those on all season type
tires. Rotation will increase tread life, help to maintain
mud, snow, and wet traction levels, and contribute to a
smooth, quiet ride.
Follow the recommended tire rotation frequency for your
type of driving found in the ªMaintenance SchedulesºSection of this manual. More frequent rotation is permis-
sible if desired. The reasons for any rapid or unusual
wear should be corrected prior to rotation being per-
formed.
NOTE:The Tire Pressure Monitor system must be
retrained following a tire rotation. See your authorized
dealer for service.
The suggested rotation method is the ªforward-crossº
shown in the following diagram.
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