battery DODGE GRAND CARAVAN 2008 5.G Owner's Manual

HAZARD WARNING FLASHER
The hazard flasher switch is located in the center of
the instrument panel below the radio.
To engage the Hazard Warning Flashers, depress the
switch on the instrument panel. When the Hazard Warn-
ing Switch is activated, all directional turn signals will
flash on and off to warn oncoming traffic of an emer-
gency. Push the switch a second time to turn off the
flashers.
This is an emergency warning system and should not be
used when the vehicle is in motion. Use it when your
vehicle is disabled and is creating a safety hazard for
other motorists.
When you must leave the vehicle to seek assistance, the
Hazard Warning Flashers will continue to operate even
though the ignition switch is OFF.NOTE:With extended use, the Hazard Warning Flash-
ers may wear down your battery.
IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate ac-
tion.
²On the highways Ð Slow down.
²In city traffic Ð While stopped, shift the transmission
gear selector lever into NEUTRAL, but do not increase
engine idle speed.
NOTE:There are steps that you can take to slow down
an impending overheat condition. If your air conditioner
is on, turn it off. The air conditioning system adds heat to
the engine cooling system and turning off the A/C
removes this heat. You can also turn the Temperature
control to maximum heat, the Mode control to floor, and
410 WHAT TO DO IN EMERGENCIES

CAUTION!
For vehicles equipped with Stow 'n Go seating, the
Winch Mechanism is designed specifically to stow a
COMPACT Spare Tire ONLY. Do not attempt to use
the Winch to stow the Full Size 'Flat' Tire, or any
other Full Size Tire. Vehicle damage may result.
JUMP-STARTING PROCEDURE
WARNING!
²DO NOT attempt to push or tow the vehicle to get it started. Vehicles
equipped with an automatic transmission cannot be started this way.
Unburned fuel could enter the catalytic converter and once the engine has
started, ignite and damage the converter and vehicle.
²If the vehicle has a discharged battery, booster cables may be used to obtain
a start from another vehicle. This type of start can be dangerous if done
improperly, so follow this procedure carefully.
²Battery fluid is a corrosive acid solution; DO NOT allow battery fluid to
contact eyes, skin or clothing. Don't lean over battery when attaching
clamps or allow the clamps to touch each other. If acid splashes in the eyes
or on the skin, flush the contaminated area immediately with large
quantities of water.
²A battery generates hydrogen gas which is flammable and explosive. Keep
all flames or sparks away from the vent holes. DO NOT use a booster
battery or any other booster source with an output that exceeds 12 volts.
²During cold weather when temperatures are below freezing point, electro-
lyte in a discharged battery may freeze. DO NOT attempt jump-starting
because the battery could rupture or explode. The battery temperature must
be brought up above freezing point before attempting jump-start.
²Take special care to avoid the radiator cooling fan whenever the hood is
raised. The cooling fan is electrically operated and can start anytime the
ignition switch is ON. You can be hurt by the fan.
WHAT TO DO IN EMERGENCIES 425
6

When jump-starting, proceed as follows:
1. Wear eye protection and remove any metal jewelry
such as watch bands or bracelets that might make an
inadvertent electrical contact.
2. When a boost is provided by a battery in another
vehicle, park that vehicle within booster cable reach and
without letting the vehicles touch. Set the parking brake,
place the automatic transmission selector lever into
PARK and turn the ignition switch to the OFF position for
both vehicles.
3. Turn OFF the heater, radio and all unnecessary elec-
trical loads.
4. Connect one end of a jumper cable to the positive
terminal of the discharged battery. Connect the other end
of the same cable to the positive terminal of the booster
battery.WARNING!
DO NOT permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
5. Connect the other cable, first to the negative terminal
of the booster battery, and then to the engine of the
vehicle with the discharged battery. Make sure there is a
good contact on the engine.
WARNING!
DO NOT connect the cable to the negative post of the
discharge battery. The resulting electrical spark could
cause the battery to explode.
426 WHAT TO DO IN EMERGENCIES

6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan.
WARNING!
Any procedure other than the jump-starting process
listed could result in:
²Personal injury caused by electrolyte squirting out
the battery vent;
²Personal injury or property damage due to battery
explosion;
²Damage to charging system of booster vehicle or
of immobilized vehicle.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around the
front wheels. Then shift the gear selector lever back and
forth between REVERSE and DRIVE. Usually the least
amount of accelerator pedal pressure to maintain the
rocking motion without spinning the wheels is most
effective.
WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause tire dam-
age or failure. A tire could explode and injure some-
one. Do not spin your vehicle's wheels faster than 35
mph (55 km/h) when you are stuck. And don't let
anyone near a spinning wheel, no matter what the
speed.
WHAT TO DO IN EMERGENCIES 427
6

MAINTAINING YOUR VEHICLE
CONTENTS
m3.3L Engine Compartment................434
m3.8L Engine Compartment................435
m4.0L Engine Compartment................436
mOnboard Diagnostic System Ð OBD II........437
NLoose Fuel Filler Cap Message Ð gASCAP . . . 438
mEmissions Inspection And Maintenance
Programs............................438
mReplacement Parts......................440
mAuthorized Dealer Service................440mMaintenance Procedures..................441
NEngine Oil..........................441
NEngine Oil Filter......................444
NDrive Belt...........................445
NSpark Plugs.........................445
NEngine Air Cleaner....................445
NCatalytic Converter....................446
NMaintenance-Free Battery................448
NAir Conditioner Maintenance.............450
7

Loose Fuel Filler Cap Message Ð gASCAP
Should the ªLoose Fuel Filler Capº or ªgASCAPº mes-
sage appear, there may be a problem in the evaporative
system. Before taking the vehicle into an authorized
dealer, check first to see if the fuel filler cap is possibly
loose, improperly installed, or damaged. A loose fuel
filler cap message will be displayed in the instrument
cluster. Tighten the gas cap until a9clicking9sound is
heard. This is an indication that the gas cap is properly
tightened. Press the odometer reset button to turn the
message off. If the problem persists, the message will
appear the next time the vehicle is started. If the problem
is detected twice in a row, the system will turn on the
Malfunction Indicator Light (MIL). Resolving the prob-
lem will turn the MIL light off. Take your vehicle in to an
authorized dealer.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of this vehicle's emissions control system.
Failure to pass could prevent vehicle registration.
For states that require an Inspection and Mainte-
nance (I/M), this check verifies the Malfunction
Indicator Light (MIL) is functioning and is not on
when the engine is running, and that the OBD II system
is ready for testing.
Normally, the OBD II system will be ready. The OBD II
system maynotbe ready if the vehicle was recently
serviced, recently had a dead battery, or a battery replace-
ment. If the OBD II system should be determined not
ready for the I/M test, the vehicle may fail the test.
438 MAINTAINING YOUR VEHICLE

This vehicle has a simple ignition key-actuated test,
which you can use prior to going to the test station. To
check if this vehicle's OBD II system is ready, you must
do the following:
1. Insert the ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn the ignition key to the ON
position, you will see the MIL symbol come on as part of
a normal bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn OFFthe ignition key or start the engine. This means that the
vehicle's OBD II system isnot readyand you should
notproceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn OFF the ignition key or start
the engine. This means that the vehicle's OBD II
system isready,and you can proceed to the I/M
station.
If the OBD II system isnot ready,you should see an
authorized dealer or repair facility. If this vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive the vehicle
as you normally would in order for the OBD II system to
update. A recheck with the above test routine may then
indicate that the system is now ready.
Regardless of whether the vehicle's OBD II system is
ready or not ready, if the MIL is illuminated during
normal vehicle operation, you should have the vehicle
MAINTAINING YOUR VEHICLE 439
7

Whenever a change is noticed in the sound of the exhaust
system, when exhaust fumes can be detected inside the
vehicle, or when the underside or rear of the vehicle is
damaged, have a competent mechanic inspect the com-
plete exhaust system and adjacent body areas for broken,
damaged, deteriorated, or mispositioned parts. Open
seams or loose connections could permit exhaust fumes
to seep into the passenger compartment. In addition,
inspect the exhaust system each time the vehicle is raised
for lubrication or oil change. Replace as required.WARNING!
Exhaust gases can injure or kill. They contain carbon
monoxide (CO) which is colorless and odorless.
Breathing it can make you unconscious and can
eventually poison you. To avoid breathing CO, refer
to ªExhaust Gasº in the Safety Tips section of this
manual.
MAINTENANCE-FREE BATTERY
The top of the MAINTENANCE-FREE battery is perma-
nently sealed. You will never have to add water, nor is
periodic maintenance required.
448 MAINTAINING YOUR VEHICLE

WARNING!
²Battery fluid is a corrosive acid solution and can
burn or even blind you. Don't allow battery fluid
to contact your eyes, skin or clothing. Don't lean
over a battery when attaching clamps. If acid
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water.
²Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Don't use a
booster battery or any other booster source with an
output greater than 12 volts. Don't allow cable
clamps to touch each other.
²Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands
after handling.
CAUTION!
²It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked posi-
tive (+) and negative (-) and identified on the
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
²If a ªfast chargerº is used while the battery is in
the vehicle, disconnect both vehicle battery cables
before connecting the charger to battery. Do not
use a ªfast chargerº to provide starting voltage.
MAINTAINING YOUR VEHICLE 449
7

Installation
Place the liner into the cupholder drawer and press the
liner into place so that the retention tabs seat into the
corresponding openings in the drawer.
FUSES/TOTALLY INTEGRATED POWER MODULE
(TIPM)
The Totally Integrated Power Module (TIPM) is located
in the engine compartment near the battery. This center
contains cartridge fuses and mini fuses. A label that
identifies each component may be printed or embossed
on the inside of the cover.
The numbers inside the TIPM cover correspond to the
following table.
TIPM Location
474 MAINTAINING YOUR VEHICLE