fuel DODGE NEON 2000 Service Owner's Manual

BULB APPLICATION
TABLE OF CONTENTS
page page
SPECIFICATIONS
EXTERIOR LAMPS........................17INTERIOR LAMPS........................17
SPECIFICATIONS
EXTERIOR LAMPS
CAUTION: Do not use bulbs that have a higher can-
dle power than the bulb listed in the chart below.
Damage to lamp can result. Do not touch halogen
bulbs with fingers or other oily surfaces. Bulb life
will be reduced.
LAMP BULB
Back Up Lamp................3157 ± P27/7W
Center High Mounted Stop Lamp
(CHMSL).........................W16W
Front Fog Lamp..................... GE881
Front Park/Turn Signal Lamp..........3157NA
Front Side Marker Lamp................. 168
Headlamp............................9007
License Plate Lamp..................... 168
Rear Tail/Stop/
Turn Signal Lamp............3157 ± P27/7W
INTERIOR LAMPS
Service procedures for most of the lamps in the
instrument panel, Instrument cluster and switches
are located in Group 8E, Instrument Panel and
Gauges.
CAUTION: Do not use bulbs that have a higher can-
dle power than the bulb listed in the chart below.
Damage to lamp can result.LAMP BULB
ABS Indicator......................... LED
Airbag Indicator....................... LED
Brake System Warning Indicator.......... LED
Climate Controls....................... LED
Console Gear Selector W/Auto...........PC194
Dome Lamp..........................T579
Floor Console Lamp..................... T37
Front Fog Lamp Indicator................ LED
Glove Compartment....................T194
High Beam Lamp Indicator.............PC194
Ignition Lock........................... 161
Instrument Cluster Illumination.........PC194
Low Fuel Indicator..................... LED
Low Oil Pressure Indicator............... LED
Rear Cargo...........................T906
Seat Belt Indicator..................... LED
Security Alarm Indicator................. LED
Malfunction Indicator Light.............. LED
TRAC OFF Indicator.................... LED
Turn Signal Indicator..................PC194
Underhood............................ 105
Visor Vanity........................6501966
Voltage Indicator....................... LED
All the inside bulbs brass or glass wedge base. Alu-
minum base bulbs are not approved and should not
be used for replacement.
PLLAMPS 8L - 17

HEADLAMP ALIGNMENT
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION
HEADLAMP ALIGNMENT....................2
SERVICE PROCEDURES
HEADLAMP ALIGNMENT PREPARATION........2ADJUSTMENTS
HEADLAMP ADJUSTMENT USING
ALIGNMENT SCREEN....................2
DESCRIPTION AND OPERATION
HEADLAMP ALIGNMENT
Headlamps can be aligned using the screen method
provided in this section. This method will require the
vehicle to be parked on a flat, level surface with a
minimum of 15 meters of working room in front of a
flat, level perpendicular wall or aiming.
Each headlamp has a focal point circle molded on
the lens directly in front of each headlamp bulb.
These focal point circles are used to set up lines on a
wall, or aiming board for visually aiming the head-
lamps.
The driving (high) beam location does not require
adjustment. It will be correct when the passing (low)
beam headlamps are aimed correctly.
SERVICE PROCEDURES
HEADLAMP ALIGNMENT PREPARATION
(1) Verify headlamp dimmer switch and high beam
indicator operation.
(2) Inspect and correct damaged or defective com-
ponents that could interfere with proper headlamp
alignment.
(3) Verify that the headlamp leveling switch is in
the ª0º position.
(4) Verify proper tire inflation.
(5) Clean the headlamp lenses.
(6) Verify that the luggage area is not heavily
loaded.
(7) Fuel tank should be FULL. Add 2.94 kg (6.5
lbs.) of weight over the fuel tank for each estimated
gallon of missing fuel.
ADJUSTMENTS
HEADLAMP ADJUSTMENT USING ALIGNMENT
SCREEN
ALIGNMENT SCREEN PREPARATION
(1) Position the vehicle on a level surface 10
meters in front of a level, flat wall or aiming board.
(2) Tape a vertical line on the wall extending 1
meter up from the floor, making sure this line is even
with the centerline of the vehicle (Fig. 1).
(3) Measure the cross-car distance between the
two headlamp focal point circles (1174mm). Transfer
half of this distance (587mm) to the left of the vehicle
centerline and tape another vertical line up from the
floor 1 meter (Fig. 1). Repeat for the right side of the
centerline.
(4) Measure the distance from the floor to the focal
point circle on the headlamp lens (635mm, but may
vary due to variations in tire size and vehicle suspen-
sion height). Transfer this measurement to the wall
and tape a horizontal line extending approximately 1
meter beyond each vertical focal point line (Fig. 1).
(5) Use these lines for left and right adjustment
reference.
HEADLAMP ADJUSTMENT
Horizontal Adjustment
The horizontal position of the passing (low) beam
pattern is adjusted by turning the T-15 Torx screw.
Located through the slot in the upper-crossmember
between the two attaching straps of the headlamp.
Vertical Adjustment
The vertical position of the passing (low) beam pat-
tern is adjusted by turning the Phillips screw on top
of the headlamp leveling motor. Located between the
headlamp housing and the upper-crossmember, just
inboard of the fender.
Adjust the passing (low) beam headlamp pat-
terns to the locations shown in the chart pro-
vided (Fig. 1).
8L - 2 LAMPSPL

WIRING DIAGRAMS
TABLE OF CONTENTS
page page
AIR CONDITIONING-HEATER........... 8W-42-1
AIRBAG SYSTEM.................... 8W-43-1
ANTI-LOCK BRAKES.................. 8W-35-1
AUDIO SYSTEM..................... 8W-47-1
CHARGING SYSTEM.................. 8W-20-1
COMPONENT INDEX.................. 8W-02-1
CONNECTOR PIN-OUTS............... 8W-80-1
CONNECTOR/GROUND LOCATIONS...... 8W-90-1
FRONT LIGHTING.................... 8W-50-1
FUEL/IGNITION SYSTEM.............. 8W-30-1
FUSE BLOCK........................ 8W-11-1
GENERAL INFORMATION.............. 8W-01-1
GROUND DISTRIBUTION.............. 8W-15-1
HORN/CIGAR LIGHTER/POWER OUTLET . . 8W-41-1
INSTRUMENT CLUSTER............... 8W-40-1INTERIOR LIGHTING.................. 8W-44-1
POWER DISTRIBUTION............... 8W-10-1
POWER DOOR LOCKS................ 8W-61-1
POWER MIRRORS................... 8W-62-1
POWER SUNROOF................... 8W-64-1
POWER WINDOWS................... 8W-60-1
REAR LIGHTING..................... 8W-51-1
REAR WINDOW DEFOGGER............ 8W-48-1
SPLICE INFORMATION................ 8W-70-1
SPLICE LOCATIONS.................. 8W-95-1
STARTING SYSTEM.................. 8W-21-1
TURN SIGNALS...................... 8W-52-1
VEHICLE THEFT SECURITY SYSTEM..... 8W-39-1
WIPERS............................ 8W-53-1
PLWIRING DIAGRAMS 8W - 1

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............8W-42
A/C Compressor Clutch.................8W-42
A/C Cycling Switch....................8W-42
A/C Heater Blower Motor...............8W-42
A/C Heater Control....................8W-42
A/C Pressure Switches..................8W-42
Airbag Control Module.................8W-43
Airbags.............................8W-43
Antenna.............................8W-47
Automatic Shut Down Relay.............8W-30
Back-Up Lamp Switch..................8W-51
Back-Up Lamps.......................8W-51
Battery.............................8W-20
Blower Motor Resistor Block.............8W-42
Brake Lamp Switch....................8W-30
Brake Shift Interlock Solenoid...........8W-30
Brake Warning Indicator Switch..........8W-40
Camshaft Position Sensor...............8W-30
Cargo Lamp..........................8W-44
Center High Mounted Stop Lamp.........8W-51
Center Stack Lamp....................8W-44
Cigar Lighter/Power Outlet..............8W-41
Circuit Breakers (FB)..................8W-11
City Lamps..........................8W-50
Clockspring.....................8W-33, 41, 43
Clutch Interlock Switch.................8W-30
Combination Flasher...................8W-52
Controller Anti-Lock Brake..............8W-35
Crankshaft Position Sensor..............8W-30
Data Link Connector...................8W-30
Decklid Release Switch.................8W-44
Decklid Solenoid......................8W-61
Diode No. 1..........................8W-42
Dome Lamp..........................8W-44
Dome Lamp/Intrusion Sensor............8W-44
Door Ajar Switches....................8W-40
Door Lock Motors.....................8W-61
Engine Coolant Temperature Sensor.......8W-30
Engine Oil Pressure Switch..............8W-30
Engine Starter Motor Relay.............8W-21
Engine Starter Motor..................8W-21
Fog Lamps........................8W-50, 51
Front Fog Lamp Switch.................8W-50
Fuel Injectors........................8W-30
Fuel Pump Module....................8W-30
Fuel Pump Relay......................8W-30
Fuel Tank...........................8W-30
Fuses (FB)...........................8W-11
Fuses (PDC).........................8W-10
Fuse Block...........................8W-11
Fusible Link A11...................8W-20, 21
Grounds.............................8W-15Component Page
Generator...........................8W-20
Glove Box Lamp/Switch.................8W-44
Headlamp Beam Select..............8W-40, 50
Headlamp Leveling Motors..............8W-50
Headlamp Leveling Switch Illumination....8W-50
Headlamp Leveling Switch..............8W-50
Headlamp Switch...................8W-50, 51
Headlamps..........................8W-50
Horns..............................8W-41
Horn Relay..........................8W-41
Horn Switch.........................8W-41
Hood Ajar Switch......................8W-39
Idle Air Control Motor..................8W-30
Ignition Coil.........................8W-30
Ignition Switch.......................8W-10
Indicators...........................8W-40
Indicator Drivers......................8W-40
Inlet Air Temperature Sensor............8W-30
Instrument Cluster....................8W-40
Instrument Panel Drivers...............8W-40
Knock Sensor.........................8W-30
Leak Detection Pump..................8W-30
License Lamps........................8W-51
Manifold Absolute Pressure Sensor........8W-30
Map/Reading Lamps...................8W-44
Multi- Function Switch.........8W-40, 50, 51, 52
Noise Suppressor......................8W-30
Oxygen Sensors.......................8W-30
Park Brake Switch....................8W-40
Park/Neutral Position Switch............8W-51
Park/Turn Signal Lamps................8W-52
Power Distribution Center...............8W-10
Power Mirror Switch...................8W-62
Power Steering Pressure Switch..........8W-30
Powertrain Control Module..............8W-30
PRNDL Lamp........................8W-44
Proportional Evap/Purge Solenoid.........8W-30
Radiator Fan Motor....................8W-42
Radiator Fan Relay....................8W-42
Radio...............................8W-47
Rear Window Defogger Switch...........8W-48
Rear Window Defogger.................8W-48
Remote Keyless Entry Module............8W-39
Repeater Lamps......................8W-52
Seat Belt Switch......................8W-40
Sentry Key Immobilizer Module..........8W-39
Side Marker Lamps....................8W-50
Siren...............................8W-39
Speakers............................8W-47
Splice Information.....................8W-70
Sunroof Control Module................8W-64
Sunroof Motor........................8W-64
PL8W - 02 COMPONENT INDEX 8W - 02 - 1

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch Relay........8W-10-7, 16
Automatic Shut Down Relay...........8W-10-16
Battery............................8W-10-7
Brake Lamp Switch................8W-10-7, 18
Cargo Lamp.......................8W-10-12
Center High Mounted Stop Lamp.......8W-10-18
Cigar Lighter/Power Outlet............8W-10-8
Circuit Breaker No. 1 (FB).............8W-10-9
Circuit Breaker No. 2 (FB).............8W-10-9
Combination Flasher.................8W-10-13
Controller Anti-Lock Brake.......8W-10-7, 11, 18
Data Link Connector.................8W-10-16
Dome Lamp.......................8W-10-12
Dome Lamp/Intrusion Sensor..........8W-10-12
Engine Starter Motor.................8W-10-8
Engine Starter Motor Relay........8W-10-7, 8, 10
Front Fog Lamp Switch..............8W-10-14
Fuel Injector No. 1..................8W-10-17
Fuel Injector No. 2..................8W-10-17
Fuel Injector No. 3..................8W-10-17
Fuel Injector No. 4..................8W-10-17
Fuel Pump Module..................8W-10-16
Fuel Pump Relay...................8W-10-16
Fuse 1 (FB)........................8W-10-10
Fuse 2 (FB)........................8W-10-10
Fuse 5 (PDC).......................8W-10-7
Fuse 6 (FB).........................8W-10-9
Fuse 6 (PDC).....................8W-10-7, 11
Fuse 7 (FB).........................8W-10-9
Fuse 8 (FB).........................8W-10-9
Fuse 8 (PDC).....................8W-10-7, 11
Fuse 9 (FB)........................8W-10-10
Fuse 9 (PDC)......................8W-10-7, 8
Fuse 10 (FB).......................8W-10-10
Fuse 10 (PDC)....................8W-10-7, 11
Fuse 11 (FB).......................8W-10-10
Fuse 12 (FB).......................8W-10-10
Fuse 13 (PDC)....................8W-10-7, 12
Fuse 14 (FB)........................8W-10-9
Fuse 14 (PDC).....................8W-10-7, 8
Fuse 15 (FB)........................8W-10-9
Fuse 15 (PDC)....................8W-10-7, 13
Fuse 16 (FB)........................8W-10-9Component Page
Fuse 18 (PDC)....................8W-10-7, 13
Fuse 20 (FB).......................8W-10-11
Fuse 20 (PDC)....................8W-10-7, 14
Fuse 21 (PDC)....................8W-10-7, 16
Fuse 22 (PDC)....................8W-10-7, 16
Fuse 23 (PDC)....................8W-10-7, 18
Fuse Block....................8W-10-9, 10, 11
Generator.........................8W-10-17
Glove Box Lamp/Switch..............8W-10-12
Headlamp Switch...................8W-10-14
High Note Horn....................8W-10-13
Horn Relay......................8W-10-7, 13
Ignition Coil.......................8W-10-17
Ignition Switch................8W-10-7, 8, 9, 10
Instrument Cluster.............8W-10-8, 12, 14
Instrument Panel Drivers.............8W-10-14
Left Front Fog Lamp..............8W-10-14, 15
Left Tail/Stop Lamp.................8W-10-18
Left Tail/Stop/Turn Signal Lamp........8W-10-19
Left Visor/Vanity Lamp...............8W-10-12
Low Note Horn.....................8W-10-13
Map/Reading Lamps.................8W-10-12
Multi-Function Switch......8W-10-7, 13, 14, 15, 19
Noise Suppressor...................8W-10-17
Oxygen Sensor 1/1 Upstream..........8W-10-17
Oxygen Sensor 1/2 Downstream........8W-10-17
Power Distribution Center.....8W-10-2, 3, 4, 7, 8,
9, 11, 12, 13, 14, 16, 18
Powertrain Control Module.........8W-10-16, 17
Radiator Fan Motor.................8W-10-11
Radiator Fan Relay................8W-10-7, 11
Radio.............................8W-10-12
Rear Window Defogger...............8W-10-11
Rear Window Defogger Switch.........8W-10-11
Remote Keyless Entry Module.........8W-10-12
Right Front Fog Lamp...............8W-10-15
Right Rear Fog Lamp................8W-10-14
Right Tail/Stop Lamp................8W-10-18
Right Tail/Stop/Turn Signal Lamp......8W-10-19
Right Visor/Vanity Lamp..............8W-10-12
Sentry Key Immobilizer Module........8W-10-12
Siren.............................8W-10-12
Underhood Lamp...................8W-10-12
PL8W - 10 POWER DISTRIBUTION 8W - 10 - 1

POWER DISTRIBUTION CENTER
NOT
USED
FAN RADIATOR
RELAY
USEDNOT NOT
USEDFUEL
PUMP
NOT
USED
USEDNOT
RELAYHORN RELAY
USEDNOT
NOT
USED FUSE
10 FUSE 22 FUSE 23
FUSE 20 FUSE 21
FUSE 18 FUSE 19
FUSE 16 FUSE 17
FUSE 14 FUSE 15
FUSE 12 FUSE 13
11 FUSE
9 FUSE FUSE
8
FUSE
67FUSE
FUSE
45FUSE
FUSE
23FUSE
ENGINE
STARTER
MOTOR
RELAY RELAY CLUTCH COMPRESSORA/C RELAY SHUT DOWNAUTOMATIC
8W - 10 - 2 8W-10 POWER DISTRIBUTIONPL
008W-10PLI01002

CAVITYFUNCTION CIRCUIT
--
- -
CIRCUIT FUNCTIONCAVITY
CAVITYFUNCTION CIRCUIT
--
73
DUAL HORNS A16 14GYRADIATOR FAN RELAY CONTROL C27 18DB/PKFUSED IGNITION SWITCH OUTPUT (ST-RUN) F12 18DB/WT
70FUSED B(+) FUSED IGNITION SWITCH OUTPUT (ST-RUN)
HORN RELAY CONTROL HORN RELAY OUTPUT A14 18RD/WT F12 18DB/WT
X3 20BK/RD X2 18DG/RD 61 60
59
43FUSED B(+) F62 18RD 39
F62 18RD FUSED B(+)
X2 18DG/RD
41HORN RELAY OUTPUT 40 63FUEL PUMP RELAY OUTPUT A141 18DG/WT
K31 18BR
69FUEL PUMP RELAY CONTROL
62
42
72
FUSED B(+)
RELAYPUMPFUEL
HORN
RELAY
RADIATOR
FAN
RELAY
71 C25 12LG RADIATOR FAN RELAY OUTPUT
8W - 10 - 6 8W-10 POWER DISTRIBUTIONPL
008W-10PLI01006

21FUSE20A
21
61
60
36
34
BATT A0
POWER
DISTRIBUTION
CENTER
POWERTRAIN
CONTROL
MODULE
2C105
A141
18
DG/WT
A141
18
DG/WT
4
FUEL
PUMP
MODULE
A142
18
DG/OR
C101
DG/OR18 A142
35
CONNECTORLINK DATA
46C2
16
S106
(IN PDC) RELAY
PUMP
FUEL
RELAY DOWN
SHUT
AUTOMATIC
(IN PDC)
A14
18
RD/WTA14
18
RD/WT
A14
18
RD/WTA14
18
RD/WTA14
18
RD/WT
A14
14
RD/WT
B
(8W-10-17)TO
S121
1
38 31
RD/BK20 A17
30
A/C
RELAY
22
20A
FUSE
22
COMPRESSOR
CLUTCH
(IN PDC)
(8W-30-2) (8W-30-10)(8W-10-7)
(8W-10-2)
(8W-10-3)
(8W-30-4) (8W-30-10)
(8W-30-2) (8W-42-2)
8W - 10 - 16 8W-10 POWER DISTRIBUTIONPL
008W-10PLI01016

C101
FROM
B (8W-10-16)
UPSTREAM 1/1
SENSOR
OXYGEN OXYGEN
SENSOR
1/2
DOWNSTREAM
(2.0L)NO. 4 INJECTOR
FUEL
NO. 3 INJECTOR
FUEL FUEL
INJECTOR
NO. 2
NO. 1 INJECTOR
FUEL
1
12
S122
COIL
IGNITION
DG/OR18 A142A142
18
DG/OR A142
18
DG/OR
DG/OR18 A142
DG/OR18 A142DG/OR18 A142DG/OR18 A142DG/OR18 A142
GENERATOR
A142
18
DG/OR
A142
18
DG/OR
2
2 2
2
2DG/OR18 A142
6C1
POWERTRAIN
CONTROL
MODULE
S121
NOISE
SUPPRESSOR
A142
18
DG/OR
(8W-30-3) (8W-30-3)(8W-30-5)
(8W-30-5) (8W-30-5)
(8W-30-5)
(8W-30-5)(8W-20-2)(8W-30-2)
(8W-30-3)
(8W-30-5)
PL8W-10 POWER DISTRIBUTION 8W - 10 - 17
PLI01017008W-10

8W-11 FUSE BLOCK
Component Page
A/C Compressor Clutch Relay.......8W-11-11, 12
A/C Cycling Switch.................8W-11-7, 8
A/C Heater Blower Motor............8W-11-7, 8
Airbag Control Module.........8W-11-7, 8, 11, 12
Back-Up Lamp Switch..............8W-11-7, 8
Brake Shift Interlock Solenoid........8W-11-7, 8
Circuit Breaker No. 1 (FB)............8W-11-17
Circuit Breaker No. 2 (FB)............8W-11-18
Combination Flasher.................8W-11-6
Controller Anti-Lock Brake.........8W-11-11, 12
Driver Door Lock Switch...............8W-11-9
Driver Power Mirror.................8W-11-16
Driver Power Window Switch........8W-11-9, 17
Fuel Pump Relay.................8W-11-11, 12
Fuse 1 (FB).........................8W-11-6
Fuse 2 (FB).........................8W-11-6
Fuse 3 (FB).........................8W-11-6
Fuse 4 (FB).........................8W-11-6
Fuse 5 (FB).........................8W-11-7
Fuse 6 (FB).......................8W-11-7, 8
Fuse 7 (FB).......................8W-11-7, 8
Fuse 8 (FB).........................8W-11-8
Fuse 9 (FB)........................8W-11-11
Fuse 10 (FB)....................8W-11-10, 11
Fuse 10 (PDC)......................8W-11-16
Fuse 11 (FB)....................8W-11-10, 12
Fuse 12 (FB).......................8W-11-12
Fuse 14 (FB)....................8W-11-13, 14
Fuse 15 (FB)....................8W-11-13, 14
Fuse 16 (FB)....................8W-11-13, 14
Fuse 17 (FB)....................8W-11-19, 20
Fuse 18 (FB)....................8W-11-19, 20
Fuse 19 (FB).......................8W-11-19
Fuse 20 (FB).......................8W-11-16
Fuse Block............8W-11-2, 3, 6, 7, 8, 10, 11,
13, 14, 16, 17, 18, 19
Headlamp Leveling Switch............8W-11-20
Headlamp Switch...................8W-11-13
Instrument Cluster.....8W-11-10, 13, 14, 18, 19, 21
Leak Detection Pump................8W-11-11Component Page
Left City Lamp.....................8W-11-15
Left Front Fog Lamp.................8W-11-19
Left Front Side Marker Lamp..........8W-11-15
Left Headlamp................8W-11-19, 20, 21
Left Headlamp Leveling Motor.........8W-11-20
Left License Lamp..................8W-11-14
Left Park/Turn Signal Lamp...........8W-11-15
Left Tail/Stop Lamp.................8W-11-14
Left Tail/Stop/Turn Signal Lamp........8W-11-13
License Lamp......................8W-11-13
Multi- Function Switch.....8W-11-6, 13, 14, 18, 19
Park/Neutral Position Switch.........8W-11-7, 8
Passenger Door Lock Switch............8W-11-9
Passenger Power Mirror..............8W-11-16
Passenger Power Window Switch.....8W-11-9, 17
Power Distribution Center............8W-11-16
Power Mirror Switch................8W-11-6, 9
Powertrain Control Module.........8W-11-11, 12
Radiator Fan Relay...............8W-11-11, 12
Radio........................8W-11-6, 13, 14
Rear Window Defogger...............8W-11-16
Rear Window Defogger Switch......8W-11-7, 8, 16
Remote Keyless Entry Module......8W-11-10, 13,
14, 18
Right City Lamp....................8W-11-15
Right Front Fog Lamp...............8W-11-19
Right Front Side Marker Lamp.........8W-11-15
Right Headlamp...............8W-11-19, 20, 21
Right Headlamp Leveling Motor........8W-11-20
Right License Lamp.................8W-11-14
Right Park/Turn Signal Lamp..........8W-11-15
Right Tail/Stop Lamp................8W-11-14
Right Tail/Stop/Turn Signal Lamp.......8W-11-13
Sentry Key Immobilizer Module........8W-11-10
Sunroof Control Module...............8W-11-6
Sunroof Switch......................8W-11-6
Torque Converter Clutch Solenoid....8W-11-11, 12
Wipe/Wash Switch...................8W-11-6
Wiper Motor........................8W-11-6
PL8W - 11 FUSE BLOCK 8W - 11 - 1