wiring DODGE NEON 2000 Service Manual PDF

NO FASTEN SEAT BELT LAMP WHEN IGNITION
SWITCH IS ON
(1) Check for battery feed at cluster harness con-
nector Pin 21.
(2) Check for ignition feed at cluster harness con-
nector Pin 15. Repair as necessary.
NO TONE WHEN HEADLAMPS ARE ON AND
DRIVERS DOOR IS OPEN
(1) Check left door jamb switch for good ground
when drivers door is open.
(2) Check for ground at Pin 10.
(3) Check for battery feed at cluster harness con-
nector Pin 21.
(4) Check for NO voltage at Pin 14. Ignition volt-
age must not be present for the chime to work.
(5) Check headlamp switch.
NO TONE WHEN KEY IS LEFT IN IGNITION AND
DRIVERS DOOR IS OPEN
(1) Check for continuity to ground at Pin 23 of the
cluster harness connector. If OK, go to Step 3. If not
OK, repair as necessary.
(2) Using voltmeter, check for battery feed at Pin
21 of the cluster harness connector. Check for NO
ignition feed at Pin 15 of the cluster harness connec-
tor. If OK, go to Step 3. If not OK, repair as neces-
sary.
(3) Open driver's door and ensure the ignition key
is in the OFF or ACC position. Check for continuity
to ground at Pin 10 of the cluster harness connector.
If ground OK, replace cluster printed circuit board. If
no ground, check key-in switch or door switch wiring
and repair as necessary.
CHIMES CONTINUE WHEN HEADLAMPS ARE
TURNED OFF AND/OR KEY IS REMOVED FROM
IGNITION
Check for ground at Pin 10. If grounded the chime
should activate. Make sure the door is closed, key isin ignition and parking lamps are OFF. If ground is
still present check door switch, key in switch, head-
lamp switch and repair as necessary.
REMOVAL AND INSTALLATION
CHIME
The functions previously performed by the chime
module are now part of the smart cluster. There is no
servicable part of the instrument cluster chime func-
tion. Replacement of the instrument cluster is neces-
sary. Refer to Group 8E-Instrument Panel and
Systems, Instrument Cluster Removal and Installa-
tion.
SEAT BELT BUCKLE
Refer to Group 23-Body, Front Seat Belt Buckle
Removal and Installation.
HEADLAMP SWITCH
Refer to Group 8J-Turn Signal and Hazard Warn-
ing Systems, Multi-Function Switch Removal and
Installation.
KEY-IN SWITCH
The Key-in switch is built into the ignition switch
assembly. Should the Key-in switch require service,
the ignition switch assembly must be replaced. Refer
to Group 8D-Ignition System, Ignition Switch
Removal and Installation.
8U - 2 CHIME WARNING/REMINDER SYSTEMPL
DIAGNOSIS AND TESTING (Continued)

WIRING DIAGRAMS
TABLE OF CONTENTS
page page
AIR CONDITIONING-HEATER........... 8W-42-1
AIRBAG SYSTEM.................... 8W-43-1
ANTI-LOCK BRAKES.................. 8W-35-1
AUDIO SYSTEM..................... 8W-47-1
CHARGING SYSTEM.................. 8W-20-1
COMPONENT INDEX.................. 8W-02-1
CONNECTOR PIN-OUTS............... 8W-80-1
CONNECTOR/GROUND LOCATIONS...... 8W-90-1
FRONT LIGHTING.................... 8W-50-1
FUEL/IGNITION SYSTEM.............. 8W-30-1
FUSE BLOCK........................ 8W-11-1
GENERAL INFORMATION.............. 8W-01-1
GROUND DISTRIBUTION.............. 8W-15-1
HORN/CIGAR LIGHTER/POWER OUTLET . . 8W-41-1
INSTRUMENT CLUSTER............... 8W-40-1INTERIOR LIGHTING.................. 8W-44-1
POWER DISTRIBUTION............... 8W-10-1
POWER DOOR LOCKS................ 8W-61-1
POWER MIRRORS................... 8W-62-1
POWER SUNROOF................... 8W-64-1
POWER WINDOWS................... 8W-60-1
REAR LIGHTING..................... 8W-51-1
REAR WINDOW DEFOGGER............ 8W-48-1
SPLICE INFORMATION................ 8W-70-1
SPLICE LOCATIONS.................. 8W-95-1
STARTING SYSTEM.................. 8W-21-1
TURN SIGNALS...................... 8W-52-1
VEHICLE THEFT SECURITY SYSTEM..... 8W-39-1
WIPERS............................ 8W-53-1
PLWIRING DIAGRAMS 8W - 1

8W-01 GENERAL INFORMATION
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION
CIRCUIT FUNCTIONS......................4
CIRCUIT INFORMATION....................4
CONNECTOR INFORMATION................7
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES.....................8
INTRODUCTION..........................1
NOTES, CAUTIONS, and WARNINGS..........7
SECTION IDENTIFICATION..................5
SPLICE LOCATIONS.......................7
SYMBOLS...............................5
TAKE OUTS..............................8
TERMINOLOGY...........................7
DIAGNOSIS AND TESTING
INTERMITTENT AND POOR CONNECTIONS.....8
TROUBLESHOOTING TESTS................9
TROUBLESHOOTING TOOLS................8TROUBLESHOOTING WIRING PROBLEMS.....10
SERVICE PROCEDURES
CONNECTOR AND TERMINAL
REPLACEMENT........................13
CONNECTOR REPLACEMENT..............12
DIODE REPLACEMENT....................15
TERMINAL REPLACEMENT.................14
TERMINAL/CONNECTOR REPAIR- AUGAT
CONNECTORS.........................12
TERMINAL/CONNECTOR REPAIR-MOLEX
CONNECTORS.........................11
TERMINAL/CONNECTOR REPAIRÐTHOMAS
AND BETTS CONNECTORS...............11
WIRING REPAIR.........................10
SPECIAL TOOLS
WIRING/TERMINAL.......................16
DESCRIPTION AND OPERATION
INTRODUCTION
DiamlerChrysler wiring diagrams are designed to
provide information regarding the vehicles wiring
content. In order to effectively use DiamlerChrysler
wiring diagrams to diagnose and repair a
DiamlerChrysler vehicle, it is important to under-
stand all of their features and characteristics.
Diagrams are arranged such that the power (B+)
side of the circuit is placed near the top of the page,
and the ground (B-) side of the circuit is placed near
the bottom of the page.
All switches, components, and modules are shown
in the at rest position with the doors closed and the
key removed from the ignition.Components are shown two ways. A solid line
around a component indicates that the component is
complete. A dashed line around a component indi-
cates that the component being shown is not com-
plete. Incomplete components have a reference
number to indicate the page where the component is
shown complete.
It is important to realize that no attempt is made
on the diagrams to represent components and wiring
as they appear on the vehicle. For example, a short
piece of wire is treated the same as a long one. In
addition, switches and other components are shown
as simply as possible, with regard to function only.
PL8W - 01 GENERAL INFORMATION 8W - 01 - 1

The System shown here is an EXAMPLE ONLY. It does not represent the actual circuit shown in the WIRING
DIAGRAM SECTION.
8W - 01 - 2 8W - 01 GENERAL INFORMATIONPL
DESCRIPTION AND OPERATION (Continued)

The System shown here is an EXAMPLE ONLY. It does not represent the actual circuit shown in the WIRING
DIAGRAM SECTION.
PL8W - 01 GENERAL INFORMATION 8W - 01 - 3
DESCRIPTION AND OPERATION (Continued)

SECTION IDENTIFICATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.
SYMBOLS
International symbols are used throughout the wir-
ing diagrams. These symbols are consistent with
those being used around the world.
GROUP TOPIC
8W-01 thru
8W-09General Information and Diagram
Overview
8W-10 thru
8W-19Main Sources of Power and Vehicle
Grounding
8W-20 thru
8W-29Starting and Charging
8W-30 thru
8W-39Powertrain/Drivetrain Systems
8W-40 thru
8W-49Body Electrical items and A/C
8W-50 thru
8W-59Exterior Lighting, Wipers, and Trailer
To w
8W-60 thru
8W-69Power Accessories
8W-70 Splice Information
8W-80 Connector Pin Outs
8W-90 Connector Locations (including
grounds)
8W-95 Splice Locations
PL8W - 01 GENERAL INFORMATION 8W - 01 - 5
DESCRIPTION AND OPERATION (Continued)

Wiring Diagram Symbols
8W - 01 - 6 8W - 01 GENERAL INFORMATIONPL
DESCRIPTION AND OPERATION (Continued)

TERMINOLOGY
This a list of terms with there definitions used in
the wiring diagrams.
Built-Up-Export....... Vehicles Built For Sale In
Markets Other Than North America
Except-Built-Up-Export . Vehicles Built For Sale In
North America
LHD ................Left Hand Drive Vehicles
RHD ...............Right Hand Drive Vehicles
ATX . . Automatic Transmission-Front Wheel Drive
MTX ....Manual Transmission-Front Wheel Drive
AT ....Automatic Transmission-Rear Wheel Drive
MT......Manual Transmission-Rear Wheel Drive
SOHC...........Single Over Head Cam Engine
DOHC............Dual Over Head Cam Engine
CONNECTOR INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located on theengine com-
partment harnessareC100series numbers.
²Connectors located on theinstrument panel
harnessareC200series numbers.
²Connectors located on thebody harnessare
C300series numbers.
²Jumper harness connectorsareC400series
numbers.
²Grounds and ground connectorsare identi-
fied with aªGºand follow the same series number-
ing as the in-line connector.
Component connectors are identified by the compo-
nent name instead of a number. Multiple connectors
on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-90 contains connector/ground location
illustrations. The illustrations contain the connector
name (or number)/ground number and component
identification. Connector/ground location charts in
Section 8W-90 reference the illustration number for
components and connectors.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the Dia-
gram pages.
SPLICE LOCATIONS
Splice Location charts in Section 8W-70 show the
entire splice, and provide references to other sections
the splice serves.
Section 8W-95 contains illustrations that show the
general location of the splices in each harness. The
illustrations show the splice by number, and provide
a written location.
NOTES, CAUTIONS, and WARNINGS
Throughout this group additional important infor-
mation is presented in three ways; Notes, Cautions,
and Warnings.
NOTESare used to help describe how switches or
components operate to complete a particular circuit.
They are also used to indicate different conditions
that may appear on the vehicle. For example, an
up-to and after condition.
CAUTIONSare used to indicate information that
could prevent making an error that may damage the
vehicle.
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.
WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER, AND MUFFLER.
PL8W - 01 GENERAL INFORMATION 8W - 01 - 7
DESCRIPTION AND OPERATION (Continued)

WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY, AND LOOSE CLOTH-
ING.
TAKE OUTS
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component.
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE
DEVICES
All ESD sensitive components are solid state and a
symbol (Fig. 2) is used to indicate this. When han-
dling any component with this symbol comply with
the following procedures to reduce the possibility of
electrostatic charge build up on the body and inad-
vertent discharge into the component. If it is not
known whether the part is ESD sensitive, assume
that it is.
(1) Always touch a known good ground before han-
dling the part. This should be repeated while han-
dling the part and more frequently after sliding
across a seat, sitting down from a standing position,
or walking a distance.
(2) Avoid touching electrical terminals of the part,
unless instructed to do so by a written procedure.
(3) When using a voltmeter, be sure to connect the
ground lead first.
(4) Do not remove the part from its protective
packing until it is time to install the part.
(5) Before removing the part from its package,
ground the package to a known good ground on the
vehicle.
DIAGNOSIS AND TESTING
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicle are solid state. When checking
voltages in these circuits use a meter with a 10-me-
gohm or greater impedance rating.
²Ohmmeter - Used to check the resistance
between two points of a circuit. Low or no resistance
in a circuit means good continuity.
CAUTION: - Most of the electrical components used
in today's vehicle are Solid State. When checking
resistance in these circuits use a meter with a
10-megohm or greater impedance rating. In addi-
tion, make sure the power is disconnected from the
circuit. Circuits that are powered up by the vehicle
electrical system can cause damage to the equip-
ment and provide false readings.
²Probing Tools - These tools are used for probing
terminals in connectors (Fig. 3). Select the proper
size tool from Special Tool Package 6807, and insert
it into the terminal being tested. Use the other end
of the tool to insert the meter probe.
INTERMITTENT AND POOR CONNECTIONS
Most intermittent electrical problems are caused
by faulty electrical connections or wiring. It is also
possible for a sticking component or relay to cause a
problem. Before condemning a component or wiring
assembly check the following items.
Fig. 2 Electrostatic Discharge Symbol
Fig. 3 Probing Tool
1 ± SPECIAL TOOL 6801
2 ± PROBING END
8W - 01 - 8 8W - 01 GENERAL INFORMATIONPL
DESCRIPTION AND OPERATION (Continued)

²Connectors are fully seated
²Spread terminals, or terminal push out
²Terminals in the wiring assembly are fully
seated into the connector/component and locked in
position
²Dirt or corrosion on the terminals. Any amount
of corrosion or dirt could cause an intermittent prob-
lem
²Damaged connector/component casing exposing
the item to dirt and moisture
²Wire insulation that has rubbed through causing
a short to ground
²Some or all of the wiring strands broken inside
of the insulation covering
²Wiring broken inside of the insulation.
TROUBLESHOOTING TESTS
Before beginning any tests on a vehicles electrical
system use the Wiring Diagrams and study the cir-
cuit. Also refer to the Troubleshooting Wiring Prob-
lems in this section.
TESTING FOR VOLTAGE POTENTIAL
(1) Connect the ground lead of a voltmeter to a
known good ground (Fig. 4).
(2) Connect the other lead of the voltmeter to the
selected test point. The vehicle ignition may need to
be turned ON to check voltage. Refer to the appropri-
ate test procedure.
TESTING FOR CONTINUITY
(1) Remove the fuse for the circuit being checked
or, disconnect the battery.(2) Connect one lead of the ohmmeter to one side
of the circuit being tested (Fig. 5).
(3) Connect the other lead to the other end of the
circuit being tested. Low or no resistance means good
continuity.
TESTING FOR A SHORT TO GROUND
(1) Remove the fuse and disconnect all items
involved with the fuse.
(2) Connect a test light or a voltmeter across the
terminals of the fuse.
(3) Starting at the fuse block, wiggle the wiring
harness about six to eight inches apart and watch
the voltmeter/test lamp.
(4) If the voltmeter registers voltage or the test
lamp glows, there is a short to ground in that gen-
eral area of the wiring harness.
TESTING FOR A SHORT TO GROUND ON FUSES
POWERING SEVERAL LOADS
(1) Refer to the wiring diagrams and disconnect or
isolate all items on the suspected fused circuits.
(2) Replace the blown fuse.
(3) Supply power to the fuse by turning ON the
ignition switch or re-connecting the battery.
(4) Start connecting the items in the fuse circuit
one at a time. When the fuse blows the circuit with
the short to ground has been isolated.
TESTING FOR A VOLTAGE DROP
(1) Connect the positive lead of the voltmeter to
the side of the circuit closest to the battery (Fig. 6).
Fig. 4 Testing for Voltage Potential
Fig. 5 Testing for Continuity
1 ± FUSE REMOVED FROM CIRCUIT
PL8W - 01 GENERAL INFORMATION 8W - 01 - 9
DIAGNOSIS AND TESTING (Continued)