4WD DODGE RAM 1500 1998 2.G Owner's Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 1998, Model line: RAM 1500, Model: DODGE RAM 1500 1998 2.GPages: 2627
Page 1566 of 2627
FRONT SKID PLATE
REMOVAL
(1) Raise and support the vehicle. (Refer to
LUBRICATION & MAINTENANCE/HOISTING -
STANDARD PROCEDURE)
(2) Remove the bolts. (Fig. 30)
(3) Slide skid plate back off of the crossmember
and remove.
INSTALLATION
(1) Snap the rear tabs over the front crossmember
and install the skid plate.
(2) Install the bolts and tighten to 34 N´m (25 ft.
lbs.).
FRONT TOW HOOK ASSEMBLY
REMOVAL
(1) Remove front bumper. (Refer to 13 - FRAME &
BUMPERS/BUMPERS/FRONT BUMPER -
REMOVAL)
(2) Remove the bolts and remove the tow hook
assembly. (Fig. 31) and (Fig. 32)
INSTALLATION
(1) Install the tow hook assembly and bolts hand
tight.
(2) Install the front bumper. (Refer to 13 - FRAME
& BUMPERS/BUMPERS/FRONT BUMPER -
INSTALLATION)
(3) Tighten the tow hook bolts to 68 N´m (50 ft.
lbs.).
Fig. 29 FRONT CROSSMEMBER - 4WD
1 - BOLTS (2 PER SIDE)
2 - CROSSMEMBER
Fig. 30 FRONT SKID PLATE
1 - FRONT CROSSMEMBER
2 - FRONT SKID PLATE
3 - BOLTS (2)
Fig. 31 FRONT TOW HOOK ASSEMBLY
1 - BUMPER CENTER SUPPORT BRACKET
2 - BOLTS (6)
3 - TOW HOOK ASSEMBLY
DRFRAMES & BUMPERS 13 - 23
FRONT CROSSMEMBER (Continued)
Page 1567 of 2627
TRANSMISSION
CROSSMEMBER
REMOVAL
(1) Raise and support the vehicle. (Refer to
LUBRICATION & MAINTENANCE/HOISTING -
STANDARD PROCEDURE)
(2) Remove the transfercase skid plate, if
equipped. (Refer to 13 - FRAME & BUMPERS/
FRAME/TRANSFER CASE SKID PLATE -
REMOVAL)
(3) Support the transmission with a suitable lifting
device.
(4) Remove the transmission mount nuts. (Fig. 33)
or (Fig. 34)
(5) Remove the bolts and remove the crossmember.
INSTALLATION
(1) Install the crossmember and install the bolts.
²On light duty vehicles, tighten the bolts to 102
N´m (75 ft. lbs.).
²On heavy duty vehicles, tighten the bolts to 115
N´m (85 ft. lbs.).
(2) Install the transmission mount nuts and
tighten to 54 N´m (40 ft. lbs.).(3) Remove the transmission support.
(4) Install the transfercase skid plate. (Refer to 13
- FRAME & BUMPERS/FRAME/TRANSFER CASE
SKID PLATE - INSTALLATION)
Fig. 32 FRONT TOW HOOK ASSEMBLY ± HEAVY
DUTY
1 - BOLTS (4 PER HOOK)
2 - HEAVY DUTY TOW HOOKS (2)
3 - BUMPER CENTER SUPPORT BRACKETS
Fig. 33 REAR CROSSMEMBER - 2WD
1 - TRANSMISSION MOUNT
2 - REAR CROSSMEMBER
3 - TRANSMISSION MOUNT NUTS (2)
4 - CROSSMEMBER BOLTS (2 PER SIDE)
Fig. 34 REAR CROSSMEMBER - 4WD
1 - TRANSMISSION MOUNT
2 - TORSION BAR
3 - CROSSMEMBER BOLTS (3 PER SIDE)
4 - REAR CROSSMEMBER
5 - TRANSMISSION MOUNT NUTS (2)
13 - 24 FRAMES & BUMPERSDR
FRONT TOW HOOK ASSEMBLY (Continued)
Page 1714 of 2627
(4) Remove countershaft rear bearing from coun-
tershaft (Fig. 28).
REAR ADAPTER HOUSING - 4WD
(1) Inserting screw from slide hammer (Fig. 29)
into one of the dimples in face of rear seal (Fig. 30)
and remove seal.
(2) Remove rear bearing snap ring from output
shaft (Fig. 31).
(3) Lift rear adapter housing upward and off
geartrain (Fig. 32).
(4) Remove bearing retainer bolts and remove rear
bearing retainer and rear bearing (Fig. 33). Push or
tap bearing out of housing with a hammer handle if
needed.
Fig. 28 COUNTERSHAFT REAR BEARING
1 - COUNTERSHAFT REAR BEARING
2 - OUTPUT SHAFT
3 - COUNTER SHAFT
Fig. 29 REAR SEAL
1 - SLIDE HAMMER
2 - REMOVER TOOL
3 - REAR SEAL
Fig. 30 REAR SEAL FACE
1 - DIMPLES
2 - SEAL FACE
Fig. 31 REAR BEARING SNAP RING
1 - HEAVY DUTY SNAP RING PLIERS
2 - REAR BEARING SNAP RING
3 - OUTPUT SHAFT
Fig. 32 REAR ADAPTER HOUSING
1 - REAR ADAPTER HOUSING
2 - OUTPUT SHAFT
DRMANUAL TRANSMISSION - NV3500 21 - 11
MANUAL TRANSMISSION - NV3500 (Continued)
Page 1734 of 2627
(9) Apply Mopar Gasket Maker or equivalent to
housing bolt threads, bolt shanks and under bolt
heads (Fig. 95).
(10) Start first two bolts in retainer (Fig. 96). It
may be necessary to move retainer rearward (with
pilot stud) in order to start bolts in retainer.
(11) Remove Alignment Pin 8120 and install last
retainer bolt (Fig. 96).
(12) Tighten retainer bolts to 30-35 N´m (22-26 ft.
lbs.).ADAPTER HOUSING - 4WD
NOTE: Transmission shift components must be in
Neutral to prevents damaging to the synchro and
shift components when installing the housings.
(1) Install rear bearing in adapter housing. Use
wood hammer handle or wood dowel to tap bearing
into place.
(2) Position rear bearing retainer in adapter hous-
ing (Fig. 97).
(3) Apply Mopar Gasket Maker or equivalent to
threads, bolt shanks and under hex heads of bearing
retainer bolts (Fig. 95).
(4) Apply liberal quantity of petroleum jelly to
countershaft rear bearing and bearing race.
(5) Install countershaft rear bearing in bearing
race (Fig. 93).
NOTE: Large diameter side of the roller retainer
faces the countershaft and the small diameter side
faces the race and housing (Fig. 93).
(6) Apply extra petroleum jelly to hold counter-
shaft rear bearing in place when housing is installed.
(7) Apply light coat of petroleum jelly to shift shaft
bushing/bearing in adapter housing (Fig. 93).
(8) Install adapter housing on geartrain.
Fig. 95 HOUSING BOLTS
1 - GASKET MAKER
2 - RETAINER AND HOUSING BOLTS
3 - APPLY SEALER TO UNDERSIDE OF BOLT HEAD, SHANK
AND THREADS
Fig. 96 Alitgnment Pin And Retainer Bolts
1 - BEARING RETAINER BOLT
2 - ALIGNMENT PIN
Fig. 97 ADAPTER HOUSING
1 - BEARING RETAINER
2 - RETAINER BOLT
3 - IDLER SHAFT NOTCH
4 - COUNTERSHAFT BEARING RACE
5 - REAR BEARING
DRMANUAL TRANSMISSION - NV3500 21 - 31
MANUAL TRANSMISSION - NV3500 (Continued)
Page 1743 of 2627
SPECIFICATIONS
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Crossmember Nuts 102 75 -
Transmission Mount Bolts 4WD 68 50 -
Transmission Mount Bolts 2WD 68 50 -
Structural Dust Cover Bolts 54 40 -
Drain/Fill Plug 9-27 14-20 -
Front To Rear Housing Bolts 30-35 22-26 -
Front Bearing Retainer Bolts 7-10 5-7 62-88
Idler Shaft Bolts 19-25 14-18 -
Rear Bearing Retainer Bolts 30-35 22-26 -
Shift Tower Bolts 7-10 5-7 62-88
Slave Cylinder Nuts 23 17 -
Transfer Case Nuts 47 35 -
SPECIAL TOOLS
REMOVER C-3985-B
INSTALLER C-3972-A
REMOVER 6957
INSTALLER 6951
HANDLE C-4171
21 - 40 MANUAL TRANSMISSION - NV3500DR
MANUAL TRANSMISSION - NV3500 (Continued)
Page 2357 of 2627
INTERIOR
TABLE OF CONTENTS
page page
INTERIOR
CAUTION.............................62
4WD FLOOR SHIFT BOOT
REMOVAL.............................62
INSTALLATION.........................62
A-PILLAR TRIM/GRAB HANDLE
REMOVAL.............................63
INSTALLATION.........................63
B-PILLAR LOWER TRIM
REMOVAL.............................63
INSTALLATION.........................64
B-PILLAR UPPER TRIM
REMOVAL.............................64
INSTALLATION.........................64
CARPETS AND FLOOR MATS
REMOVAL.............................65
INSTALLATION.........................65
COAT HOOK
REMOVAL.............................66
INSTALLATION.........................66
COWL TRIM
REMOVAL.............................66
INSTALLATION.........................66
C-PILLAR LOWER TRIM
REMOVAL.............................66
INSTALLATION.........................67
C-PILLAR UPPER TRIM
REMOVAL.............................67
INSTALLATION.........................67
FLOOR CONSOLE
REMOVAL.............................67
INSTALLATION.........................67
HEADLINER
REMOVAL.............................68INSTALLATION.........................68
B-PILLAR GRAB HANDLE
REMOVAL.............................68
INSTALLATION.........................68
REAR CAB BACK PANEL TRIM
REMOVAL.............................68
INSTALLATION.........................69
REAR VIEW MIRROR
REMOVAL.............................69
INSTALLATION
INSTALLATION.......................70
INSTALLATION - REAR VIEW MIRROR
SUPPORT BRACKET...................70
SUN VISOR
REMOVAL.............................70
INSTALLATION.........................70
SUN VISOR SUPPORT
REMOVAL.............................70
INSTALLATION.........................71
BODY VENT
REMOVAL.............................71
INSTALLATION.........................71
REAR DOOR SILL TRIM COVER
REMOVAL.............................71
INSTALLATION.........................71
LOAD FLOOR
REMOVAL.............................71
INSTALLATION.........................72
LOAD FLOOR SUPPORT CYLINDER
REMOVAL.............................72
INSTALLATION.........................72
INTERIOR
CAUTION
CAUTION:: Do not attempt to remove interior trim
panels/moldings without first removing the neces-
sary adjacent panels. To avoid damaging the pan-
els, ensure that all the screws and clips are
removed before attempting to remove an interior
trim panel/molding. Trim panels are somewhat flex-
ible but can be damaged if handled improperly.
4WD FLOOR SHIFT BOOT
REMOVAL
(1) Using a small pry bar or equivalent, remove
the insert, the nut and remove the shifter knob. (Fig.
2)
(2) Using a trim stick C-4755 or equivalent, pry up
the boot from the console. (Fig. 1)
INSTALLATION
(1) Position the shift boot over the shifter lever
fully seat onto the console.
23 - 62 INTERIORDR
Page 2358 of 2627
(2) Install the shifter knob and nut and tighten to
27 N´m (20 ft. lbs.).
(3) Position the insert and seat into the knob fully.
A-PILLAR TRIM/GRAB HANDLE
REMOVAL
(1) Open the trim plugs and remove the bolts. (Fig.
3)
(2) Remove the a-pillar trim/grab handle from the
a-pillar.
INSTALLATION
(1) Position the bottom a-pillar locating tabs and
install the a-pillar trim.
(2) Install the bolts and tighten to 6 N´m (55 in.
lbs.).
(3) Close the trim plugs.
B-PILLAR LOWER TRIM
REMOVAL
(1) Remove the upper b-pillar trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMOVAL)
(2) Remove the cowl trim. (Refer to 23 - BODY/IN-
TERIOR/COWL TRIM - REMOVAL)
STANDARD CAB
(1) Remove the shoulder belt anchor bolt.
(2) Using a trim stick C-4755 or equivalent,
remove the lower b-pillar trim. (Fig. 4)
QUAD CAB
(1) Remove the rear door sill trim. (Refer to 23 -
BODY/INTERIOR/REAR DOOR SILL TRIM COVER
- REMOVAL)
(2) Using a trim stick C-4755 or equivalent,
remove the lower b-pillar trim.
Fig. 1 SHIFTER BOOT
1 - CONSOLE
2 - SHIFTER KNOB
3 - SHIFTER BOOT
Fig. 2 SHIFTER KNOB
1 - SHIFTER KNOB
2 - INSERT
3 - NUT
Fig. 3 A-PILLAR TRIM/GRAB HANDLE
1 - A-PILLAR
2 - A-PILLAR TRIM
3 - TRIM PLUG
4 - BOLTS (2)
DRINTERIOR 23 - 63
4WD FLOOR SHIFT BOOT (Continued)
Page 2362 of 2627
INSTALLATION
(1) Route the shoulder belt through the slot in the
trim.
(2) Position the trim and seat the attachment clips
fully.
(3) Install the seat belt anchor bolt and tighten to
40 N´m (30 ft. lbs.).
(4) Install the upper c-pillar trim. (Refer to 23 -
BODY/INTERIOR/C-PILLAR UPPER TRIM -
INSTALLATION)
C-PILLAR UPPER TRIM
REMOVAL
(1) Remove the seat belt turning loop. (Refer to 8 -
ELECTRICAL/RESTRAINTS/SEAT BELT TURNING
LOOP ADJUSTER - REMOVAL)
(2) Using a trim stick C-4755 or equivalent,
remove the upper c-pillar trim. (Fig. 11)
INSTALLATION
(1) Position the upper c-pillar trim and seat the
attachment clips fully.
(2) Install the seat belt turning loop. (Refer to 8 -
ELECTRICAL/RESTRAINTS/SEAT BELT TURNING
LOOP ADJUSTER - INSTALLATION)
FLOOR CONSOLE
REMOVAL
(1) Remove the 4WD shifter boot. (Refer to 23 -
BODY/INTERIOR/4WD FLOOR SHIFT BOOT -
REMOVAL)
(2) Using a trim stick C-4755 or equivalent, pry up
the transmission shifter boot from the console.
(3) Remove the transmission shifter extension.
(4) Remove the console inserts. (Fig. 12)
(5) Remove and discard the three bolts. (Fig. 13)
(6) Lift up on the back and remove the console.
INSTALLATION
(1) Position the front of the console up under the
instrument panel.
(2) Lower the back of the console and install three
new screws.
(3) Install the inserts.
(4) Install the transmission shifter extension.
(5) Position the transmission shifter boot in place
and seat the attachment clips fully.
(6) Install the 4WD shifter boot. (Refer to 23 -
BODY/INTERIOR/4WD FLOOR SHIFT BOOT -
INSTALLATION)
Fig. 12 FLOOR CONSOLE INSERTS
1 - BIN MAT INSERT
2 - STORAGE BIN/SHIFT BOOT
3 - CUP HOLDER MAT INSERT
4 - FLOOR CONSOLE
Fig. 13 FLOOR CONSOLE
1 - INSTRUMENT PANEL
2 - FLOOR CONSOLE
3 - BOLTS (3)
4 - SHIFTER LEVER
DRINTERIOR 23 - 67
C-PILLAR LOWER TRIM (Continued)
Page 2589 of 2627
AIRBAG INDICATOR - OPERATION.......8J-18
AIRBAG ON/OFF SWITCH -
DESCRIPTION, PASSENGER............8O-42
AIRBAG ON/OFF SWITCH -
INSTALLATION, PASSENGER...........8O-44
AIRBAG ON/OFF SWITCH - OPERATION,
PASSENGER........................8O-43
AIRBAG ON/OFF SWITCH - REMOVAL,
PASSENGER........................8O-43
AJAR INDICATOR - DESCRIPTION, DOOR . . 8J-23
AJAR INDICATOR - OPERATION, DOOR . . . 8J-23
AJAR SWITCH - DESCRIPTION, DOOR....8L-27
AJAR SWITCH - OPERATION, DOOR......8L-27
ALIGNMENT - DESCRIPTION, WHEEL.......2-1
ALIGNMENT - OPERATION, WHEEL........2-2
ALIGNMENT LINK/COIL SUSPENSION -
STANDARD PROCEDURE.................2-5
ALIGNMENT, SPECIAL TOOLS - WHEEL.....2-7
ALIGNMENT, SPECIFICATIONS............2-6
ALUMINUM THREAD REPAIR -
STANDARD PROCEDURE........21-158,21-318
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-10
AMBIENT TEMP SENSOR - OPERATION . . 8M-10
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING.............8M-10
AMBIENT TEMPERATURE SENSOR
CIRCUIT - DIAGNOSIS AND TESTING....8M-10
AMPLIFIER - DESCRIPTION.............8A-3
AMPLIFIER - INSTALLATION.............8A-4
AMPLIFIER - OPERATION...............8A-3
AMPLIFIER - REMOVAL................8A-3
ANCHOR - DESCRIPTION, CHILD
RESTRAINT.........................8O-15
ANCHOR - INSTALLATION, CHILD
RESTRAINT.........................8O-18
ANCHOR - OPERATION, CHILD
RESTRAINT.........................8O-17
ANCHOR - REMOVAL, CHILD RESTRAINT . 8O-17
ANCHOR & RIGHT OUTBOARD -
INSTALLATION, CENTER...............8O-50
ANCHOR & RIGHT OUTBOARD -
REMOVAL, CENTER...................8O-49
ANTENNA - NAVIGATION -
INSTALLATION.......................8A-6
ANTENNA - NAVIGATION - REMOVAL......8A-6
ANTENNA BODY & CABLE -
DESCRIPTION........................8A-4
ANTENNA BODY & CABLE -
INSTALLATION.......................8A-6
ANTENNA BODY & CABLE - OPERATION . . . 8A-4
ANTENNA BODY & CABLE - REMOVAL.....8A-6
ANTENNA BODY AND CABLE -
DIAGNOSIS AND TESTING..............8A-4
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL..................8A-7
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL..................8A-7
ANTILOCK - DIAGNOSIS AND TESTING,
REAR WHEEL........................5-48
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER........................8E-3
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER
........................8E-3
ANTILOCK BRAKE - OPERATION,
CONTROLLER
........................8E-3
ANTILOCK BRAKE - REMOVAL,
CONTROLLER
........................8E-3
A-PILLAR TRIM/GRAB HANDLE -
INSTALLATION
.......................23-63
A-PILLAR TRIM/GRAB HANDLE -
REMOVAL
..........................23-63
A-PILLAR WEATHERSTRIP RETAINER -
INSTALLATION
.......................23-91
A-PILLAR WEATHERSTRIP RETAINER -
REMOVAL
..........................23-91
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL
........9-137,9-209,9-65
ARM / ADJUSTER ASSEMBLY -
DESCRIPTION, ROCKER
...............9-125
ARM / ADJUSTER ASSEMBLY -
INSTALLATION, ROCKER
...............9-126
ARM / ADJUSTER ASSEMBLY -
REMOVAL, ROCKER
..................9-126
ARM / ADJUSTER ASSY - CLEANING,
ROCKER
............................9-262
ARM / ADJUSTER ASSY - DESCRIPTION,
ROCKER
............................9-261ARM / ADJUSTER ASSY - INSPECTION,
ROCKER............................9-262
ARM / ADJUSTER ASSY -
INSTALLATION, ROCKER..........9-203,9-263
ARM / ADJUSTER ASSY - REMOVAL,
ROCKER......................9-203,9-261
ARM - DESCRIPTION, ROCKER......9-31,9-37
ARM - DESCRIPTION, WIPER...........8R-17
ARM - INSTALLATION, LOWER
SUSPENSION.........................2-38
ARM - INSTALLATION, PITMAN.........19-37
ARM - INSTALLATION, ROCKER..........9-31
ARM - INSTALLATION, UPPER CONTROL . . . 2-28
ARM - INSTALLATION, WIPER..........8R-18
ARM - OPERATION, WIPER............8R-18
ARM - REMOVAL, LOWER SUSPENSION . . . 2-38
ARM - REMOVAL, PITMAN.............19-36
ARM - REMOVAL, ROCKER..........9-31,9-37
ARM - REMOVAL, UPPER CONTROL......2-28
ARM - REMOVAL, WIPER..............8R-18
ARM BUSHINGS - 2WD (LD) -
INSTALLATION, LOWER CONTROL........2-15
ARM BUSHINGS - 2WD (LD) -
REMOVAL, LOWER CONTROL............2-13
ARM BUSHINGS - 4WD (LD) -
INSTALLATION, LOWER CONTROL........2-14
ARM BUSHINGS - 4WD (LD) -
REMOVAL, LOWER CONTROL............2-13
ARMREST / SEAT BACK - INSTALLATION,
CENTER.............................23-77
ARMREST / SEAT BACK - REMOVAL,
CENTER............................23-76
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-5
ASD SENSE - PCM INPUT - OPERATION....8I-5
ASH RECEIVER - INSTALLATION.........23-51
ASH RECEIVER - REMOVAL............23-50
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-1
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION.......................8N-11
AUTOMATIC DAY / NIGHT MIRROR -
DIAGNOSIS AND TESTING.............8N-11
AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-11
AUTOMATIC DAY / NIGHT MIRROR -
REMOVAL..........................8N-12
AUTOMATIC LOCKING RETRACTOR -
DESCRIPTION.......................8O-14
AUTOMATIC LOCKING RETRACTOR -
OPERATION.........................8O-14
AUTOMATIC TRANSMISSION -
45RFE/545RFE - DESCRIPTION.........21-312
AUTOMATIC TRANSMISSION -
45RFE/545RFE - OPERATION...........21-313
AUTOMATIC TRANSMISSION - 48RE -
DESCRIPTION......................21-132
AUTOMATIC TRANSMISSION - 48RE -
OPERATION........................21-134
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING......21-140,21-314
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-4
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-5
AUXILIARY SPRING BUMPERS (3500) -
INSTALLATION........................2-43
AUXILIARY SPRING BUMPERS (3500) -
REMOVAL...........................2-43
AXLE - 10 1/2 AA - ADJUSTMENTS,
REAR..............................3-116
AXLE - 10 1/2 AA - DIAGNOSIS AND
TESTING, REAR......................3-112
AXLE - 10 1/2 AA - INSTALLATION,
REAR..............................3-116
AXLE - 10 1/2 AA - REMOVAL, REAR.....3-115
AXLE - 10 1/2 AA - SPECIAL TOOLS,
REAR..............................3-120
AXLE - 10 1/2 AA - SPECIFICATIONS,
REAR
..............................3-120
AXLE - 11 1/2 AA - ADJUSTMENTS,
REAR
..............................3-144
AXLE - 11 1/2 AA - DIAGNOSIS AND
TESTING, REAR
......................3-140
AXLE - 11 1/2 AA - INSTALLATION,
REAR
..............................3-144
AXLE - 11 1/2 AA - REMOVAL, REAR
.....3-143AXLE - 11 1/2 AA - SPECIAL TOOLS,
REAR..............................3-148
AXLE - 11 1/2 AA - SPECIFICATIONS,
REAR..............................3-148
AXLE - 9 1/4 - ADJUSTMENTS, REAR.....3-83
AXLE - 9 1/4 - DIAGNOSIS AND
TESTING, REAR.......................3-80
AXLE - 9 1/4 - INSTALLATION, REAR......3-83
AXLE - 9 1/4 - REMOVAL, REAR..........3-83
AXLE - 9 1/4 - SPECIAL TOOLS, REAR.....3-90
AXLE - 9 1/4 - SPECIFICATIONS, REAR....3-90
AXLE - 9 1/4 AA - ADJUSTMENTS,
FRONT..............................3-59
AXLE - 9 1/4 AA - DIAGNOSIS AND
TESTING, FRONT......................3-54
AXLE - 9 1/4 AA - INSTALLATION,
FRONT..............................3-58
AXLE - 9 1/4 AA - REMOVAL, FRONT......3-57
AXLE - 9 1/4 AA - SPECIAL TOOLS,
FRONT..............................3-64
AXLE - 9 1/4 AA - SPECIFICATIONS,
FRONT..............................3-63
AXLE - C205F - ADJUSTMENTS, FRONT....3-32
AXLE - C205F - DIAGNOSIS AND
TESTING, FRONT......................3-27
AXLE - C205F - INSTALLATION, FRONT....3-31
AXLE - C205F - REMOVAL, FRONT........3-31
AXLE - C205F - SPECIAL TOOLS, FRONT . . . 3-40
AXLE - C205F - SPECIFICATIONS, FRONT . . . 3-39
AXLE - DESCRIPTION.....................0-4
AXLE BEARINGS - INSTALLATION . . 3-125,3-153,
3-44,3-95
AXLE BEARINGS - REMOVAL . . 3-125,3-152,3-43,
3-95
AXLE SHAFT SEALS - INSTALLATION . 3-43,3-70,
3-94
AXLE SHAFT SEALS - REMOVAL . 3-43,3-69,3-94
AXLE SHAFTS - ASSEMBLY.............3-69
AXLE SHAFTS - DISASSEMBLY...........3-68
AXLE SHAFTS - INSTALLATION....3-124,3-152,
3-43,3-69,3-94
AXLE SHAFTS - REMOVAL....3-124,3-152,3-43,
3-67,3-93
BACK - INSTALLATION, CENTER
ARMREST / SEAT....................23-77
BACK - REAR - INSTALLATION, SEAT.....23-83
BACK - REAR - REMOVAL, SEAT........23-83
BACK - REMOVAL, CENTER ARMREST /
SEAT ..............................23-76
BACK CUSHION / COVER - FRONT -
INSTALLATION, SEAT.................23-82
BACK CUSHION / COVER - FRONT -
REMOVAL, SEAT.....................23-82
BACK CUSHION / COVER - REAR -
INSTALLATION, SEAT.................23-84
BACK CUSHION / COVER - REAR -
REMOVAL, SEAT.....................23-84
BACK HINGE - INSTALLATION, CENTER
SEAT ..............................23-79
BACK HINGE - REMOVAL, CENTER SEAT . . 23-78
BACK INERTIA HINGE COVER -
INSTALLATION, CENTER SEAT..........23-77
BACK INERTIA HINGE COVER -
REMOVAL, CENTER SEAT..............23-77
BACK LID - INSTALLATION, CENTER
SEAT ..............................23-79
BACK LID - REMOVAL, CENTER SEAT....23-79
BACK PANEL TRIM - INSTALLATION,
REAR CAB..........................23-69
BACK PANEL TRIM - REMOVAL, REAR
CAB
...............................23-68
BACK REAR - FOOTMANS LOOP
BRACKETS - INSTALLATION, SEAT
.......23-85
BACK REAR - FOOTMANS LOOP
BRACKETS - REMOVAL, SEAT
...........23-85
BACKLITE - INSTALLATION
.............23-86
BACKLITE - REMOVAL
.................23-86
BACKLITE VENT GLASS - INSTALLATION
. . 23-87
BACKLITE VENT GLASS - REMOVAL
......23-87
BACKUP LAMP SWITCH - DESCRIPTION
. . . 8L-8
BACKUP LAMP SWITCH - DIAGNOSIS
AND TESTING
........................8L-8
BACKUP LAMP SWITCH - OPERATION
.....8L-8
BALANCE - STANDARD PROCEDURE,
TIRE AND WHEEL
.....................22-4
BALANCE SHAFT - INSTALLATION
........9-80
BALANCE SHAFT - REMOVAL
............9-80
2 INDEXDR
Description Group-Page Description Group-Page Description Group-Page
Page 2591 of 2627
BLOCK - DIAGNOSIS AND TESTING,
BLOWER MOTOR RESISTOR............24-19
BLOCK - INSPECTION, ENGINE . 9-128,9-205,9-39
BLOCK - INSTALLATION, BLOWER
MOTOR RESISTOR...................24-19
BLOCK - INSTALLATION, BRAKE
JUNCTION...........................5-24
BLOCK - OPERATION, BLOWER MOTOR
RESISTOR..........................24-18
BLOCK - REMOVAL, BLOWER MOTOR
RESISTOR..........................24-19
BLOCK - REMOVAL, BRAKE JUNCTION....5-24
BLOCK HEATER - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-37
BLOCK HEATER - 5.9L DIESEL -
INSTALLATION, ENGINE................7-38
BLOCK HEATER - 5.9L DIESEL -
OPERATION, ENGINE...................7-38
BLOCK HEATER - 5.9L DIESEL -
REMOVAL, ENGINE....................7-38
BLOCK HEATER - DESCRIPTION, ENGINE . . . 7-36
BLOCK HEATER - DIAGNOSIS AND
TESTING, ENGINE.....................7-36
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-37
BLOCK HEATER - OPERATION, ENGINE....7-36
BLOCK HEATER - REMOVAL, ENGINE......7-37
BLOCK REFACING - STANDARD
PROCEDURE, CYLINDER...............9-264
BLOWER MOTOR - DESCRIPTION.......24-28
BLOWER MOTOR - DIAGNOSIS AND
TESTING.............................24-28
BLOWER MOTOR - INSTALLATION.......24-31
BLOWER MOTOR - OPERATION.........24-28
BLOWER MOTOR - REMOVAL...........24-31
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION.......................24-18
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING.............24-19
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION.......................24-19
BLOWER MOTOR RESISTOR BLOCK -
OPERATION.........................24-18
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL..........................24-19
BLOWER MOTOR SWITCH -
DESCRIPTION.......................24-20
BLOWER MOTOR SWITCH - DIAGNOSIS
AND TESTING.......................24-20
BLOWER MOTOR SWITCH - OPERATION . . 24-20
BODY - ADJUSTMENTS, VALVE........21-310
BODY - ASSEMBLY, VALVE......21-299,21-414
BODY & CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY & CABLE - INSTALLATION,
ANTENNA...........................8A-6
BODY & CABLE - OPERATION, ANTENNA . . . 8A-4
BODY & CABLE - REMOVAL, ANTENNA....8A-6
BODY - CLEANING, VALVE......21-298,21-412
BODY - DESCRIPTION, THROTTLE.......14-36
BODY - DESCRIPTION, VALVE....21-267,21-408
BODY - DISASSEMBLY, VALVE . . . 21-287,21-410
BODY - INSPECTION, VALVE.....21-298,21-413
BODY - INSTALLATION, THROTTLE.......14-37
BODY - INSTALLATION, VALVE . . . 21-309,21-414
BODY - OPERATION, THROTTLE.........14-36
BODY - OPERATION, VALVE.....21-272,21-408
BODY - REMOVAL, THROTTLE..........14-36
BODY - REMOVAL, VALVE.......21-286,21-410
BODY AND CABLE - DIAGNOSIS AND
TESTING, ANTENNA
...................8A-4
BODY CODE PLATE - DESCRIPTION
.....Intro.-3
BODY ISOLATORS - INSTALLATION
......23-37
BODY ISOLATORS - REMOVAL
..........23-36
BODY LUBRICATION - STANDARD
PROCEDURE
.........................23-3
BODY OPENING DIMENSIONS -
SPECIFICATIONS
.....................23-99
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC
.................23-3
BODY SIDE MOLDINGS - INSTALLATION
. . 23-36
BODY SIDE MOLDINGS - REMOVAL
......23-36
BODY, SPECIAL TOOLS
................23-14
BODY VENT - INSTALLATION
...........23-71
BODY VENT - REMOVAL
...............23-71
BOOST PRESSURE - DIAGNOSIS AND
TESTING, TURBOCHARGER
.............11-11BOOSTER - DESCRIPTION, POWER
BRAKE..............................5-29
BOOSTER - DIAGNOSIS AND TESTING,
HYDRAULIC..........................5-30
BOOSTER - DIAGNOSIS AND TESTING,
MASTER CYLINDER/POWER.............5-25
BOOSTER - INSTALLATION, HYDRO-
BOOST BRAKE........................5-32
BOOSTER - INSTALLATION, POWER
BRAKE..............................5-29
BOOSTER - OPERATION, POWER BRAKE . . . 5-29
BOOSTER - REMOVAL, HYDRO-BOOST
BRAKE..............................5-31
BOOSTER - REMOVAL, POWER BRAKE....5-29
BOOT - INSTALLATION, 4WD FLOOR
SHIFT..............................23-62
BOOT - INSTALLATION, EXTENSION
HOUSING SEAL AND DUST......21-476,21-571
BOOT - REMOVAL, 4WD FLOOR SHIFT....23-62
BOOT - REMOVAL, EXTENSION HOUSING
SEAL AND DUST..............21-476,21-571
BORE - DE-GLAZE - STANDARD
PROCEDURE, CYLINDER...............9-264
BORE HONING - STANDARD
PROCEDURE, CYLINDER...........9-128,9-38
BORE REPAIR - STANDARD
PROCEDURE, CAM...................9-267
BORE REPAIR - STANDARD
PROCEDURE, CYLINDER...............9-265
BOX - INSTALLATION, CARGO..........23-37
BOX - INSTALLATION, GLOVE...........23-52
BOX - INSTALLATION, WITH CARGO . 8L-22,8L-23,
8L-24,8L-7,8L-9
BOX - INSTALLATION, WITHOUT CARGO . . 8L-22,
8L-23,8L-24,8L-8,8L-9
BOX - REMOVAL, CARGO..............23-37
BOX - REMOVAL, GLOVE..............23-52
BOX - REMOVAL, WITH CARGO....8L-22,8L-24,
8L-7,8L-9
BOX - REMOVAL, WITHOUT CARGO.....8L-22,
8L-23,8L-24,8L-7,8L-9
BOX - TIE DOWN - INSTALLATION,
CARGO............................23-38
BOX - TIE DOWN - REMOVAL, CARGO....23-38
BOX LAMP/SWITCH - INSTALLATION,
GLOVE.............................8L-28
BOX LAMP/SWITCH - REMOVAL, GLOVE . . 8L-27
BOX LATCH - INSTALLATION, GLOVE.....23-52
BOX LATCH - REMOVAL, GLOVE.........23-52
B-PILLAR GRAB HANDLE -
INSTALLATION.......................23-68
B-PILLAR GRAB HANDLE - REMOVAL....23-68
B-PILLAR LOWER TRIM - INSTALLATION . . 23-64
B-PILLAR LOWER TRIM - REMOVAL.....23-63
B-PILLAR UPPER TRIM - INSTALLATION . . 23-64
B-PILLAR UPPER TRIM - REMOVAL......23-64
BRACKET - INSTALLATION, REAR VIEW
MIRROR SUPPORT...................23-70
BRACKET - INSTALLATION, STEERING
COLUMN OPENING SUPPORT...........23-60
BRACKET - REMOVAL, STEERING
COLUMN OPENING SUPPORT...........23-60
BRACKETS - INSTALLATION, SEAT BACK
REAR - FOOTMANS LOOP..............23-85
BRACKETS - REMOVAL, SEAT BACK
REAR - FOOTMANS LOOP..............23-85
BRAKE - CLEANING, REAR DRUM IN
HAT ................................5-39
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - DESCRIPTION, PARKING........5-36
BRAKE - INSPECTION, REAR DRUM IN
HAT ................................5-39
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - OPERATION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - OPERATION, PARKING..........5-36
BRAKE - REMOVAL, CONTROLLER
ANTILOCK
...........................8E-3
BRAKE BLEEDING - STANDARD
PROCEDURE, ABS
.....................5-46
BRAKE BOOSTER - DESCRIPTION,
POWER
.............................5-29
BRAKE BOOSTER - INSTALLATION,
HYDRO-BOOST
.......................5-32
BRAKE BOOSTER - INSTALLATION,
POWER
.............................5-29BRAKE BOOSTER - OPERATION, POWER . . . 5-29
BRAKE BOOSTER - REMOVAL,
HYDRO-BOOST.......................5-31
BRAKE BOOSTER - REMOVAL, POWER....5-29
BRAKE CABLE - INSTALLATION, FRONT
PARKING............................5-38
BRAKE CABLE - INSTALLATION, REAR
PARK...............................5-38
BRAKE CABLE - REMOVAL, FRONT
PARKING............................5-36
BRAKE CABLE - REMOVAL, REAR PARK . . . 5-37
BRAKE CALIPER ADAPTER MOUNT -
INSTALLATION, DISC...................5-22
BRAKE CALIPERS - DESCRIPTION, DISC . . . 5-16
BRAKE CALIPERS - OPERATION, DISC.....5-16
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-23
BRAKE FLUID LEVEL - STANDARD
PROCEDURE.........................5-23
BRAKE FLUID, SPECIFICATIONS..........5-23
BRAKE HOSE - INSTALLATION, FRONT.....5-13
BRAKE HOSE - INSTALLATION, REAR......5-12
BRAKE HOSE - REMOVAL, REAR.........5-11
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK........................8J-19
BRAKE INDICATOR - DIAGNOSIS AND
TESTING...........................8J-20
BRAKE INDICATOR - OPERATION,
BRAKE/PARK........................8J-19
BRAKE JUNCTION BLOCK -
INSTALLATION.........................5-24
BRAKE JUNCTION BLOCK - REMOVAL.....5-24
BRAKE LAMP SWITCH - DESCRIPTION....8L-9
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING.......................8L-10
BRAKE LAMP SWITCH - INSTALLATION . . . 8L-11
BRAKE LAMP SWITCH - OPERATION......8L-9
BRAKE LAMP SWITCH - REMOVAL......8L-10
BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC VARIABLE....5-49
BRAKE PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE................5-49
BRAKE ROTOR, DIAGNOSIS AND
TESTING - DISC......................5-32
BRAKE SHOES - ADJUSTMENT, PARKING . . 5-41
BRAKE, SPECIFICATIONS - BASE.........5-10
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-2
BRAKE TRANSMISSION SHIFT
INTERLOCK - ADJUSTMENTS....21-196,21-365
BRAKE TRANSMISSION SHIFT
INTERLOCK - DIAGNOSIS AND
TESTING....................21-196,21-364
BRAKE TRANSMISSION SHIFT
INTERLOCK SYSTEM - DESCRIPTION . . . 21-196,
21-364
BRAKE TRANSMISSION SHIFT
INTERLOCK SYSTEM - OPERATION.....21-196,
21-364
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION.......................8J-19
BRAKE/PARK BRAKE INDICATOR -
OPERATION.........................8J-19
BRAKES - ABS - DESCRIPTION...........5-45
BRAKES - ABS - OPERATION............5-45
BRAKES, SPECIAL TOOLS - BASE.........5-5
BREAK-IN - STANDARD PROCEDURE,
A/C COMPRESSOR CLUTCH............24-10
BREATHER - INSTALLATION,
CRANKCASE
........................9-243
BREATHER - REMOVAL, CRANKCASE
.....9-242
BUCKLE - INSTALLATION, FRONT
OUTBOARD SEAT BELT
................8O-38
BUCKLE - REMOVAL, FRONT OUTBOARD
SEAT BELT
.........................8O-37
BUILT-IN INDICATOR TEST - STANDARD
PROCEDURE
........................8F-10
BUMPER - INSTALLATION, FRONT
........13-2
BUMPER - INSTALLATION, JOUNCE
.......2-43
BUMPER - INSTALLATION, REAR
.........13-4
BUMPER - REMOVAL, FRONT
............13-2
BUMPER - REMOVAL, JOUNCE
...........2-43
BUMPER - REMOVAL, REAR
.............13-3
BUMPERS (3500) - INSTALLATION,
AUXILIARY SPRING
....................2-43
BUMPERS (3500) - REMOVAL,
AUXILIARY SPRING
....................2-43
4 INDEXDR
Description Group-Page Description Group-Page Description Group-Page