ECO mode DODGE RAM 1999 Service Manual PDF
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: RAM, Model: DODGE RAM 1999Pages: 1691, PDF Size: 40.34 MB
Page 1142 of 1691
![DODGE RAM 1999 Service Manual PDF (2) GL-5 Gear Lube
\
\
\
\
\
\](/img/12/56915/w960_56915-1141.png "DODGE RAM 1999 Service Manual PDF (2) GL-5 Gear Lube
\
\
\
\
\
\")
(2) GL-5 Gear Lube
\
\
\
\
\
\
\
4x4 Front All Mopar Hypoid Lubricant
Axle SAE 80W-90
Lubricant GL-5 Gear Lube
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
(
2) - Axles with Limited-Slip Differentials require the use of
a 5% Friction Modifier, such as Mopar Gear Oil Additive
Friction Modifier.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)
\
\
\
\
\
\
\
Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\
8.0L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\
5.9L: Drained 4.5 Qts. (4.2L)
\
\
\
\
\
\
\
Engine 5.9L: Drained 20 Qts. (19L)
Coolant
\
\
\
\
\
8.0L: Drained 24 Qts. (22.7L)
\
\
\
\
\
\
\
Automatic 47RE: Dry Fill 1733 Pts. (815.6L)
Transmission
Fluid
\
\
\
\
\
\
\
Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
\
\
\
\
\
Model 248 (2WD) 6.3 Pts. (3L)
\
\
\
\
\
Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8.Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
\
\
\
\
\
Differential Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8 Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
\
\
\
\
\
Model 248 7.6 Pts. (3.6L)
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
Page 1148 of 1691
![DODGE RAM 1999 Service Manual PDF Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\](/img/12/56915/w960_56915-1147.png "DODGE RAM 1999 Service Manual PDF Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\")
Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\
8.0L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\
5.9L: Drained 4.5 Qts. (4.2L)
\
\
\
\
\
\
\
Engine 5.9L: Drained 20 Qts. (19L)
Coolant
\
\
\
\
\
8.0L: Drained 24 Qts. (22.7L)
\
\
\
\
\
\
\
Automatic 47RE: Dry Fill 1733 Pts. (815.6L)
Transmission
Fluid
\
\
\
\
\
\
\
Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
\
\
\
\
\
Model 248 (2WD) 6.3 Pts. (3L)
\
\
\
\
\
Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8.Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
\
\
\
\
\
Differential Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8 Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
\
\
\
\
\
Model 248 7.6 Pts. (3.6L)
\
\
\
\
\
\
\
Transfer Case NV241 5 Pts. (2.7L)
Fluid
\
\
\
\
\
NV241 HD 6.5 Pts. (3.5L)
\
\
\
\
\
NV241 HD W/PTO 9 Pts. (4.9L)
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
75,000 MILE (120,000 KM) SEVERE DUTY SERVICE
75,000 MILE (120,000 KM) SEVERE DUTY SERVICE\
\
\
\
\
\
\
VERIFY
\b\
\
\
\
\
\
\
Last Major Service Was Performed.
\
\
\
\
\
\
\
Page 1154 of 1691
![DODGE RAM 1999 Service Manual PDF \
\b\
\
\
\b\
\
\
Item Condition](/img/12/56915/w960_56915-1153.png "DODGE RAM 1999 Service Manual PDF \
\b\
\
\
\b\
\
\
Item Condition")
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)
\
\
\
\
\
\
\
Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\
8.0L: Drained, W/New Filter 5 Qts. (4.7L)
\
\
\
\
\
5.9L: Drained 4.5 Qts. (4.2L)
\
\
\
\
\
\
\
Engine 5.9L: Drained 20 Qts. (19L)
Coolant
\
\
\
\
\
8.0L: Drained 24 Qts. (22.7L)
\
\
\
\
\
\
\
Automatic 47RE: Dry Fill 1733 Pts. (815.6L)
Transmission
Fluid
\
\
\
\
\
\
\
Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
\
\
\
\
\
Model 248 (2WD) 6.3 Pts. (3L)
\
\
\
\
\
Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8.Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
\
\
\
\
\
Differential Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8 Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
\
\
\
\
\
Model 248 7.6 Pts. (3.6L)
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
87,000 MILE (139,000 KM) SEVERE DUTY SERVICE
87,000 MILE (139,000 KM) SEVERE DUTY SERVICE\
\
\
\
\
\
\
VERIFY
\b\
\
\
\
\
\
\
Last Major Service Was Performed.
\
\
\
\
\
\
\
INSPECT
\b\
\
\
\
\
\
\
Exhaust System
Page 1160 of 1691
Automatic 47RE: Dry Fill 1733 Pts. (815.6L)
Transmission
Fluid
\
\
\
\
\
\
\
Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
\
\
\
\
\
Model 248 (2WD) 6.3 Pts. (3L)
\
\
\
\
\
Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8.Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
\
\
\
\
\
Differential Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8 Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
\
\
\
\
\
Model 248 7.6 Pts. (3.6L)
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
99,000 MILE (156,000 KM) SEVERE DUTY SERVICE
99,000 MILE (156,000 KM) SEVERE DUTY SERVICE\
\
\
\
\
\
\
VERIFY
\b\
\
\
\
\
\
\
Last Major Service Was Performed.
\
\
\
\
\
\
\
INSPECT
\b\
\
\
\
\
\
\
Exhaust System
\
\
\
\
\
\
\
Brake Hoses
\
\
\
\
\
\
\
Engine Coolant Level, Hoses & Clamps
\
\
\
\
\
\
\
SERVICE
\b\
\
\
\
\
\
\
Rotate Tires
\
\
\
\
\
\
\
Lubricate Steering Linkage
\
\
\
\
\
\
\
REPLACE
\b\
\
\
\
\
\
\
Page 1166 of 1691
![DODGE RAM 1999 Service Manual PDF Differential Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\](/img/12/56915/w960_56915-1165.png "DODGE RAM 1999 Service Manual PDF Differential Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\")
Differential Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8 Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
\
\
\
\
\
Model 248 7.6 Pts. (3.6L)
\
\
\
\
\
\
\
Transfer Case NV241 5 Pts. (2.7L)
Fluid
\
\
\
\
\
NV241 HD 6.5 Pts. (3.5L)
\
\
\
\
\
NV241 HD W/PTO 9 Pts. (4.9L)
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
111,000 MILE (185,000 KM) SEVERE DUTY SERVICE
111,000 MILE (185,000 KM) SEVERE DUTY SERVICE\
\
\
\
\
\
\
VERIFY
\b\
\
\
\
\
\
\
Last Major Service Was Performed.
\
\
\
\
\
\
\
INSPECT
\b\
\
\
\
\
\
\
Exhaust System
\
\
\
\
\
\
\
Brake Hoses
\
\
\
\
\
\
\
Engine Coolant Level, Hoses & Clamps
\
\
\
\
\
\
\
SERVICE
\b\
\
\
\
\
\
\
Rotate Tires
\
\
\
\
\
\
\
Lubricate Steering Linkage
\
\
\
\
\
\
\
REPLACE
\b\
\
\
\
\
\
\
Engine Oil
\
\
\
\
\
\
\
Engine Oil Filter (
1)
\
\
\
\
\
\
\
(
1) 8.0L: Change oil filter at every oil change.
5.9L: If mileage is less than 6,000 miles (9,600 Km) Yearly,
replace the oil filter at every oil change.
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\
\b\
\
\
\b\
\
\
Material Condition Specification
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Above 0 F SAE 10W-30
(
1) (-18 C) To Over 100 F (38 C)
Page 1172 of 1691
SC HED ULE D S ER VIC ES
Model 286 (4WD) 10.1 Pts. (4.8L)
Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
Model 248 7.6 Pts. (3.6L)
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE
Material Condition Specification
Engine Oil Ambient Temperature Above 0 F SAE 10W-30
(
1) (-18 C) To Over 100 F (38 C)
Ambient Temperature Less Than SAE 5W-30
-20 F (-29 C) Up To 32 F (0 C)
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
Brake Fluid All DOT 3
Automatic All ATF+2 Type 7176
Transmission
Fluid
Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
Manual NV-4500: All 75W-90 Synthc. API GL4
Transmission
Fluid NV-3500: All Mopar Manual
Transmission Fluid
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
Front All Mopar Multi-Mileage
Suspension Lubricant
Ball Joints
Lubricant
Chassis All Mopar Multi-Mileage
Lubricant Lubricant
Rear Axle All Mopar Hypoid Lubricant
Lubricant SAE 80W-90
(
2) GL-5 Gear Lube
4x4 Front All Mopar Hypoid Lubricant
Axle SAE 80W-90
Page 1174 of 1691
![DODGE RAM 1999 Service Manual PDF \
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L](/img/12/56915/w960_56915-1173.png "DODGE RAM 1999 Service Manual PDF \
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L")
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
\
\
\
\
\
Differential Model 248 (4WD) 7.3 Pts. (3.4L)
\
\
\
\
\
Model 267 (2WD) 7 Pts. (3.3L)
\
\
\
\
\
Model 267 (4WD) 7.8 Pts. (3.6L)
\
\
\
\
\
Model 286 (2WD) 6.8 Pts. (3.2L)
\
\
\
\
\
Model 286 (4WD) 10.1 Pts. (4.8L)
\
\
\
\
\
\
\
Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
\
\
\
\
\
Model 248 7.6 Pts. (3.6L)
\
\
\
\
\
\
\
Transfer Case NV241 5 Pts. (2.7L)
Fluid
\
\
\
\
\
NV241 HD 6.5 Pts. (3.5L)
\
\
\
\
\
NV241 HD W/PTO 9 Pts. (4.9L)
\
\
\
\
\
\
\
Power Take NV021 4.6 Pts. (2.1L)
Off Adapter
\
\
\
\
\
\
\
Power Drained 2.7 Pts. (1.3L)
Steering
Fluid
\
\
\
\
\
\
\
A/C Charge Capacity 32 Oz. (.9Kg)
Refrigerant
\
\
\
\
\
\
\
Refrigerant A/C System Capacity 7.75 Oz. (230ML)
Oil
\
\
\
\
\
\
\
Fuel Tank 119" & 139" Wheelbase Vehicles 26 Gal. (98L)
\
\
\
\
\
All Others 35 Gal. (132L)
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
\
\
\
\
\
\
\
MISCELLANEOUS NOTES
* Once a month, check tire pressure and look for unusual wear
or damage.
* Once a month, Inspect battery and clean and tighten
terminals as required.
* Once a month, check fluid levels of coolant reservoir,
brake master cylinder, power steering & transmission.
Add fluids as required.
* Once a month, check all lights and all other electrical items
for correct operation
* Once a month, Inspect and clean wiper blades as required.
* Twice a year, lubricate the external lock cylinders.
Page 1176 of 1691
![DODGE RAM 1999 Service Manual PDF 2.4L ........................................... 11.2 Qts. (10.6L)\
3.0L ........................................... 13.0 Qts. (12.3L)\
3.3L & 3.8L .................................... 1](/img/12/56915/w960_56915-1175.png "DODGE RAM 1999 Service Manual PDF 2.4L ........................................... 11.2 Qts. (10.6L)\
3.0L ........................................... 13.0 Qts. (12.3L)\
3.3L & 3.8L .................................... 1")
2.4L ........................................... 11.2 Qts. (10.6L)\
3.0L ........................................... 13.0 Qts. (12.3L)\
3.3L & 3.8L .................................... 13.2 Qts. (12.5L)\
Automatic Transaxle (Mopar ATF Plus Type 7176)
3-Speed
Drain & Refill .............................. (4) 4.0 Qts. (3.8L)
Dry Refill ...................................... 8.5 Qts. (8.0L)\
4-Speed
Drain & Refill .............................. ( 4) 4.0 Qts. (3.8L)
Dry Refill ...................................... 9.1 Qts. (8.6L)\
Overrunning Clutch
(Mopar ATF Plus Type 7176 - AWD Models) ...................... ( 5)
Power Steering Fluid ( 6) ............................ 1.7 Pts. (.8L)
Power Transfer Unit
(SAE 80W-90/API GL-5 - AWD Models) .............. 1.2 Qts. (1.14L\
)
Rear Differential
(SAE 80W-90/API GL-5 - AWD Models) ( 5) ....................... ( 7)
( 1) - Approximate quantity listed.
( 2) - Use an API energy conserving engine oil that is certified for
gasoline engines on all engines except 3.3L flex-fuel models.
On 3.3L flex-fuel models, use Mopar Flex-Fuel 5W-30 engine oil
or an equivalent that meets Chrysler Standard MS-9214. Proper
engine oil MUST BE used to prevent engine damage. The 3.3L
flex-fuel model may be referred to as Flex-Fuel Vehicle (FFV)
model and is used in all vehicles except California emission
vehicles. Flex-fuel model may be also referred to as an E85
application and may be identified by label attached to inside of
gasoline filler door.
( 3) - Quantity includes heater and coolant recovery tank. Add 2 qts.
(1.9L) if equipped with rear heater.
( 4) - Add this amount of fluid. Start engine and shift transaxle
through all gears and back to Park. Add additional fluid to
bring fluid level to 1/8" below the ADD mark on dipstick.
Recheck fluid level with transaxle at normal operating
temperature. Adjust fluid level so fluid level is within the
HOT range dipstick.
( 5) - An overrunning clutch is bolted on front of rear differential,
between torque tube for drive shaft and rear differential.
Overrunning clutch contains a separate reservoir from rear
differential. Ensure fluids are checked at appropriate
component, as different types of fluids are used. Fluid capacity
is not available from manufacturer.
( 6) - Use only Mopar power steering fluid. DO NOT use automatic
transmission fluid.
( 7) - Capacity is not available from manufacturer. Fill unit until
fluid level is even with bottom of filler plug hole.
\
\
\
\
\
\
\
FLUID CAPACITIES (DAKOTA) \
\
\
\
\
\
\
Application ( 1) Quantity
Crankcase (Includes Filter) ( 2)
2.5L ............................................. 4.5 Qts. (4.3L)\
3.9L ............................................. 4.0 Qts. (3.8L)\
5.2L & 5.9L ...................................... 5.0 Qts. (4.7L)\
Cooling System (Includes Heater)
2.5L ............................................. 9.8 Qts. (9.3L)\
3.9L ........................................... 14.0 Qts. (13.2L)\
5.2L & 5.9L .................................... 14.3 Qts. (13.5L)\
Automatic Transmission
(Mopar ATF Plus Type 7176)
Page 1190 of 1691
2.4L ............................. 170-225 psi (11.9-15.7 kg/cm)
3.0L ...................................... 178 psi (12.5 kg/cm)
3.3L ........................................................ ( 1)
Minimum Compression Pressure
Caravan, Town & Country, & Voyager .......... 100 psi (7.0 kg/cm
)
Dakota
2.5L ........................................................ ( 1)
3.9L, 5.2L & 5.9L .......................... 100 psi (7.0 kg/cm
)
Durango ..................................... 100 psi (7.0 kg/cm)
Ram Pickup
3.9L, 5.2L & 5.9L (Gasoline) & 8.0L ........ 100 psi (7.0 kg/cm
)
5.9L (Diesel) ............................................... ( 1)
Ram Van & Ram Wagon ......................... 100 psi (7.0 kg/cm
)
Maximum Variation Between Cylinders
Caravan, Town & Country & Voyager ..................... 25 Percent
Dakota
2.5L ........................................ 30 psi (2.1 kg/cm
)
3.9L, 5.2L & 5.9L ........................................... ( 1)
Durango ...................................................... ( 1)
Ram Pickup, Ram Van & Ram Wagon .............................. ( 1)
( 1) - Information is not available from manufacturer.
\
\
\
\
\
\
\
VALVE CLEARANCE
Gasoline Models
All engines are equipped with hydraulic lifters. No
adjustments are required.
5.9L Diesel (Ram Pickup)
Valve adjustment is recommended every 150 months or 150,000
miles during normal service, every 135,000 miles during severe
service. Severe service is described as frequent short trip operation
of less than 5 miles, long periods of engine idling, trailer towing,
police, taxi, local delivery service, or operating in dusty or
excessively hot conditions. See VALVE CLEARANCE SPECIFICATIONS
(DIESEL) table.
VALVE CLEARANCE SPECIFICATIONS (DIESEL) ( 1)
\
\
\
\
\
\
\
Application In. (mm)\
Intake Valve ............................................ .010 (.25)\
Exhaust Valve ........................................... .020 (.51)\
(1) - Adjust valves with engine temperature less than 140
F (60C). \
\
\
\
\
\
\
IGNITION SYSTEM
IGNITION COIL
IGNITION COIL RESISTANCE - Ohms @ 70-80F (21-27C) \
\
\
\
\
\
\
Application Primary Secondary
Caravan
2.4L
Diamond ( 1)( 2) ............... .53-.65 .......... 11,500-13,500
Weastec ( 1) .................. .45-.65 .......... 10,900-14,700
3.0L ............................. ( 3) ..................... ( 3)
Page 1210 of 1691
ON-VEHICLE TESTING
CAUTION: When battery is disconnected, vehicle computer and memory
systems may lose memory data. Driveability problems may exist
until computer systems have completed a relearn cycle. See
COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION
before disconnecting battery.
DISABLING/ENABLING IGNITION & FUEL SYSTEMS
WARNING: To prevent engine from starting while performing tests,
always disable ignition and fuel systems.
Disabling Ignition & Fuel Systems
Remove Automatic Shutdown Relay (ASD) located in Power
Distribution Center (PDC). Refer to PDC cover for proper relay
location. PDC is located in engine compartment. On 5.9L diesel
engines, also disconnect fuel shutdown solenoid connector. Solenoid is
located behind upper intake manifold. See appropriate SYSTEM &
COMPONENT TESTING article in ENGINE PERFORMANCE section.
Enabling Ignition & Fuel Systems
When testing and/or repairs have been completed, verify
battery condition. Recharge battery as necessary, after starter tests
have been completed. Disconnect all test equipment. Install ASD relay.
On 5.9L diesel engines, reconnect fuel shutdown relay connector. On
all models, start engine several times to verify malfunction has been
corrected.
CRANKING TEST
NOTE: Ensure engine is at normal operating temperature. High
viscosity oil, extreme cold temperatures, or tight engine
will increase amperage draw.
1) Using a battery load tester, connect positive and negative
leads to battery. Connect inductive ammeter pick-up to positive
battery cable. Disable ignition and fuel systems. See
DISABLING/ENABLING IGNITION & FUEL SYSTEMS.
2) Ensure all lights and accessories are off. Place A/T in
Park position or M/T in Neutral position. Apply parking brake. Crank
engine and observe voltmeter reading. If voltage is more than 9.6
volts and cranking amperage draw is more than specified amps, proceed
to CIRCUIT RESISTANCE TESTS. See STARTER SPECIFICATIONS - CARS or
STARTER SPECIFICATIONS - TRUCKS.
3) If voltage is 12.5 volts or more and cranking amperage
draw is less than specified, check starter circuit components in the
following order:
starter solenoid, starter relay, starter relay circuit, park/neutral
position switch or transmission range sensor (A/T), clutch pedal
position switch (M/T), ignition switch, wiring harness and
connections.
CIRCUIT RESISTANCE TESTS
NOTE: If excessive resistance is not found in circuits being
tested, remove starter and proceed to BENCH TESTING.
Battery Connection Resistance Test
1) Disable vehicle ignition and fuel systems. See
DISABLING/ENABLING IGNITION & FUEL SYSTEMS. A voltmeter accurate to
one tenth of a volt will be needed for the following tests.