fuse DODGE RAM 1999 Service Manual PDF
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: RAM, Model: DODGE RAM 1999Pages: 1691, PDF Size: 40.34 MB
Page 1236 of 1691
switch connector. See Fig. 4. If continuity does not exist, repair
open Black/Red wire. If continuity exists, go to next step.
3) Check continuity between ground and Black/Red wire at
steering column horn switch connector. If continuity does not exist,
go to next step. If continuity exists, repair short to ground in
Black/Red wire.
4) Continuity between horn switch terminal and ground.
Continuity should exist with horn switch depressed. Continuity should
not exist without horn switch depressed. If continuity is not as
specified, replace horn switch. If continuity is as specified, install
horn relay and go to HORN under COMPONENT TESTS.
TURN SIGNAL & HAZARD WARNING SYSTEMS
1) If bulbs burn out rapidly, check charging system for
overcharging condition. See appropriate GENERATORS & REGULATORS
article in STARTING & CHARGING SYSTEMS. If charging system is okay, go
to next step. If charging system is not okay, repair as necessary.
2) If problem is turn signals failing to cancel after a turn,
inspect multifunction switch or cancelling cam lobes on clockspring
for damage or improper installation. If problem exists, repair as
necessary. If problem does not exist, go to next step.
3) Turn ignition on. Actuate turn signal switch or hazard
warning switch. Observe turn signal indicator light(s) in instrument
cluster. If flash rate is very high, check for a bulb that is not lit
or is dimly lit. Repair circuit or replace bulb as necessary. If turn
signals fail to light, go to next step.
4) Turn ignition off. Check turn signal fuse in junction
block and/or hazard warning fuse in PDC. If fuses are okay, go to next
step. If either fuse is blown, repair short circuit and replace fuse.
5) Check for battery voltage at hazard warning fuse in PDC.
Turn ignition on. Check for battery voltage at turn signal fuse in
junction block. If battery voltage exists, go to next step. If battery
voltage does not exist, repair open circuit to battery or ignition
switch as necessary.
6) Turn ignition off. Disconnect negative battery cable.
Remove combination flasher from junction block and replace with a
known good unit. Connect battery cable and test operation of turn
signal and hazard warning systems. If operation is okay, discard
faulty flasher. If operation is not okay, go to next step.
7) Turn ignition on. Check for battery voltage at combination
flasher terminals No. 51 and 48 in junction block. If battery voltage
exists, go to next step. If battery voltage does not exist, repair
open circuit to fuse in junction block or PDC as necessary.
8) Disconnect negative battery cable. Check continuity
between combination flasher terminal No. 50 and ground. If continuity
exists, go to next step. If continuity does not exist, repair open
ground circuit.
9) Disconnect multifunction switch harness connector. Check
continuity between junction block terminal No. 4 and multifunction
switch terminal No. 13 (Pink wire). If continuity exists, go to next
step. If continuity does not exist, repair open in Pink wire between
multifunction switch and junction block.
10) Check continuity between junction block terminal No. 13
and multifunction switch terminal No. 17 (Red/White wire). If
continuity exists, test multifunction switch. See MULTIFUNCTION SWITCH
under COMPONENT TESTS. If continuity does not exist, repair open in
Red/White wire between junction block and multifunction switch.
REMOVAL & INSTALLATION
WARNING: Deactivate air bag system before performing any service
Page 1262 of 1691
Some conditions indicate that a service or part replacement
is suggested because the part is close to the end of its useful life
or addresses a customer's need, convenience or request. If a
customer's vehicle has one of these conditions, the procedure may be
only to suggest service.
Example:
An exhaust pipe is rusted, corroded or weak, but no leaks are
present. In this case, the exhaust pipe has not failed.
However, there is evidence that the pipe may need replacement
in the near future. Replacement of the pipe may be suggested
for the customer's convenience in avoiding a future problem.
Example:
The customer desires improved ride and/or handling, but the
vehicle's shocks or struts have not failed. In this case,
replacement may be suggested to satisfy the customer's
wishes. In this case, replacement of the shocks or struts may
not be sold as a requirement.
A customer, of course, has the choice of whether or not a
shop will service his or her vehicle. He or she may decide not to
follow some of your suggestions. When a repair is required, a MAP shop
must refuse partial service on that system if, in the judgment of the
service provider, proceeding with the work could create or continue an
unsafe condition. When a procedure states that required or suggested
repair or replacement is recommended, the customer must be informed of
the generally acceptable repair/replacement options whether or not
performed by the shop.
When presenting suggested repairs to the customer, you must
present the facts, allowing the customer to draw their own conclusions
and make an informed decision about how to proceed.
The following reasons may be used for required and suggested
services. These codes are shown in the "Code" column of the MAP
Uniform Inspection & Communications Standards that follow:
Reasons to Require Repair or Replacement
A - Part no longer performs intended purpose
B - Part does not meet a design specification (regardless of
performance)
C - Part is missing
NOTE: When a repair is required, the shop must refuse partial
service to the system in question, if the repair creates
or continues an unsafe condition.
Reasons to Suggest Repair or Replacement
1 - Part is close to the end of its useful life (just above
discard specifications, or weak; failure likely to occur
soon, etc.)
2 - To address a customer need, convenience, or request (to
stiffen ride, enhance performance, eliminate noise,
etc.)
3 - To comply with maintenance recommended by the vehicle's
Original Equipment Manufacturer (OEM)
4 - Technician's recommendation based on substantial and
informed experience
NOTE: Suggested services are always optional. When presenting
suggested repairs to the customer, you must present
Page 1268 of 1691
![DODGE RAM 1999 Service Manual PDF \
\
\
\
\
\
\
AIR RIDE SUSPENSION - WARNING LAMPS
AIR RIDE SU](/img/12/56915/w960_56915-1267.png "DODGE RAM 1999 Service Manual PDF \
\
\
\
\
\
\
AIR RIDE SUSPENSION - WARNING LAMPS
AIR RIDE SU")
\
\
\
\
\
\
\
AIR RIDE SUSPENSION - WARNING LAMPS
AIR RIDE SUSPENSION - WARNING LAMP INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Bulb burned out ......... A ............ Require replacement.
Warning light does
not come on during
bulb check ............. .. . Further inspection required to
determine cause.
Warning light flashes ... .. . Further inspection required to
determine cause.
Warning light is
intermittent ........... .. . Further inspection required to
determine cause.
Warning light stays
on after initial
bulb check ............. .. . Further inspection required to
determine cause.
\
\
\
\
\
\
\
AIR RIDE SUSPENSION - WIRING HARNESSES
AIR RIDE SUSPENSION - WIRING HARNESS INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Connector bent .......... A .. Require repair or replacement.
Connector broken ........ A .. Require repair or replacement.
Connector loose ......... A .. Require repair or replacement.
Damaged (cut, burned, or
chafed) ................ A .. Require repair or replacement.
Excessive resistance .... B .. Require repair or replacement.
Fuse blown .............. A ............ Require replacement.
Fusible link blown ...... A ............ Require replacement.
Open .................... A .. Require repair or replacement.
Poor ground ............. A .. Require repair or replacement.
Routed incorrectly ...... B .. Require rerouting according to
vehicle manufacturer's
specifications.
Shorted ................. A .. Require repair or replacement.
Terminal bent ........... A .. Require repair or replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal corroded ....... A .. Require repair or replacement.
Terminal loose .......... A .. Require repair or replacement.
\
\
\
\
\
\
\
BALL JOINTS
Before requiring or suggesting ball joint replacement, the
approved OEM procedure must be used to measure ball joint wear. The
measurement(s) obtained, along with the vehicle manufacturer's
specifications, must be noted on the inspection report. Some states
require that these measurements also appear on the invoice.
NOTE: The term "perceptible movement," defined as any visible
movement in any direction, has been the industry standard
for determining the need for replacement of follower ball
joints. Some vehicle manufacturers are now publishing
specifications for follower ball joints that were
Page 1322 of 1691
Some conditions indicate that a service or part replacement
is suggested because the part is close to the end of its useful life
or addresses a customer's need, convenience or request. If a
customer's vehicle has one of these conditions, the procedure may be
only to suggest service.
Example:
An exhaust pipe is rusted, corroded or weak, but no leaks are
present. In this case, the exhaust pipe has not failed.
However, there is evidence that the pipe may need replacement
in the near future. Replacement of the pipe may be suggested
for the customer's convenience in avoiding a future problem.
Example:
The customer desires improved ride and/or handling, but the
vehicle's shocks or struts have not failed. In this case,
replacement may be suggested to satisfy the customer's
wishes. In this case, replacement of the shocks or struts may
not be sold as a requirement.
A customer, of course, has the choice of whether or not a
shop will service his or her vehicle. He or she may decide not to
follow some of your suggestions. When a repair is required, a MAP shop
must refuse partial service on that system if, in the judgment of the
service provider, proceeding with the work could create or continue an
unsafe condition. When a procedure states that required or suggested
repair or replacement is recommended, the customer must be informed of
the generally acceptable repair/replacement options whether or not
performed by the shop.
When presenting suggested repairs to the customer, you must
present the facts, allowing the customer to draw their own conclusions
and make an informed decision about how to proceed.
The following reasons may be used for required and suggested
services. These codes are shown in the "Code" column of the MAP
Uniform Inspection & Communications Standards that follow:
Reasons to Require Repair or Replacement
A - Part no longer performs intended purpose
B - Part does not meet a design specification (regardless of
performance)
C - Part is missing
NOTE: When a repair is required, the shop must refuse partial
service to the system in question, if the repair creates
or continues an unsafe condition.
Reasons to Suggest Repair or Replacement
1 - Part is close to the end of its useful life (just above
discard specifications, or weak; failure likely to occur
soon, etc.)
2 - To address a customer need, convenience, or request (to
stiffen ride, enhance performance, eliminate noise,
etc.)
3 - To comply with maintenance recommended by the vehicle's
Original Equipment Manufacturer (OEM)
4 - Technician's recommendation based on substantial and
informed experience
NOTE: Suggested services are always optional. When presenting
suggested repairs to the customer, you must present
Page 1328 of 1691
![DODGE RAM 1999 Service Manual PDF \
\
\
\
\
\
\
AIR RIDE SUSPENSION - WARNING LAMPS
AIR RIDE SU](/img/12/56915/w960_56915-1327.png "DODGE RAM 1999 Service Manual PDF \
\
\
\
\
\
\
AIR RIDE SUSPENSION - WARNING LAMPS
AIR RIDE SU")
\
\
\
\
\
\
\
AIR RIDE SUSPENSION - WARNING LAMPS
AIR RIDE SUSPENSION - WARNING LAMP INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Bulb burned out ......... A ............ Require replacement.
Warning light does
not come on during
bulb check ............. .. . Further inspection required to
determine cause.
Warning light flashes ... .. . Further inspection required to
determine cause.
Warning light is
intermittent ........... .. . Further inspection required to
determine cause.
Warning light stays
on after initial
bulb check ............. .. . Further inspection required to
determine cause.
\
\
\
\
\
\
\
AIR RIDE SUSPENSION - WIRING HARNESSES
AIR RIDE SUSPENSION - WIRING HARNESS INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Connector bent .......... A .. Require repair or replacement.
Connector broken ........ A .. Require repair or replacement.
Connector loose ......... A .. Require repair or replacement.
Damaged (cut, burned, or
chafed) ................ A .. Require repair or replacement.
Excessive resistance .... B .. Require repair or replacement.
Fuse blown .............. A ............ Require replacement.
Fusible link blown ...... A ............ Require replacement.
Open .................... A .. Require repair or replacement.
Poor ground ............. A .. Require repair or replacement.
Routed incorrectly ...... B .. Require rerouting according to
vehicle manufacturer's
specifications.
Shorted ................. A .. Require repair or replacement.
Terminal bent ........... A .. Require repair or replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal corroded ....... A .. Require repair or replacement.
Terminal loose .......... A .. Require repair or replacement.
\
\
\
\
\
\
\
BALL JOINTS
Before requiring or suggesting ball joint replacement, the
approved OEM procedure must be used to measure ball joint wear. The
measurement(s) obtained, along with the vehicle manufacturer's
specifications, must be noted on the inspection report. Some states
require that these measurements also appear on the invoice.
NOTE: The term "perceptible movement," defined as any visible
movement in any direction, has been the industry standard
for determining the need for replacement of follower ball
joints. Some vehicle manufacturers are now publishing
specifications for follower ball joints that were
Page 1526 of 1691
VEH IC LE C O M MUNIC ATIO N
1999 D odge P ic ku p R 1500
1999 ACCESSORIES & EQUIPMENT
CHRY - Vehicle Communications
Ram Pickup
IDENTIFYING VEHICLE COMMUNICATION PROBLEMS
Connect scan tool to Data Link Connector (DLC) to retrieve
messages. If scan tool message is blank, disconnect scan tool. Ensure
ground circuit has continuity at DLC terminal No. 4. Ensure 12 volts
exists at DLC terminal No. 16. Check power to DLC terminal No. 16 from
Power Distribution Center (PDC) fuse No. 12. Try another scan tool
and/or cable. If scan tool DTC or fault message is present, see
following bus fault messages list and proceed to appropriate DTC or
fault message:
* BUS (+) & BUS (-) OPEN
* BUS (+) OPEN
* BUS (-) OPEN
* BUS (+) & BUS (-) SHORTED TOGETHER
* BUS BIAS LEVEL TOO HIGH
* BUS BIAS LEVEL TOO LOW
* NO BUS BIAS
* NO RESPONSE AIR BAG CONTROL MODULE
* NO RESPONSE CENTRAL TIMER MODULE
* NO RESPONSE INSTRUMENT CLUSTER
* NO RESPONSE POWERTRAIN CONTROL MODULE
* NO RESPONSE COMPASS/MINI-TRIP SYSTEM
* NO RESPONSE RADIO
* NO TERMINATION
* NOT RECEIVING BUS MESSAGES CORRECTLY
* BUS SHORT TO 5 VOLTS
* BUS SHORT TO BATTERY
* BUS SHORT TO GROUND
BUS (+) & BUS (-) OPEN, (BUS (+) OPEN OR BUS (-) OPEN)
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Disconnect scan tool. Ensure ignition is on. Using an
external voltmeter, measure voltage between ground and DLC terminal
No. 3 (Violet/Brown wire). If voltage is not 1.8-2.3 volts, go to step\
3). If voltage is 1.8-2.3 volts, go to next step.
2) Measure voltage between ground and DLC terminal No. 11
(White/Black wire). If voltage is not 1.8-2.3 volts, go to next step.
If voltage is 1.8-2.3 volts, replace scan tool cable or scan tool.
3) Connect jumper wire between ground and DLC connector
terminal No. 11 (White/Black wire). Turn ignition off. Remove
instrument cluster. Using external ohmmeter, measure resistance
between ground and instrument cluster connector C1 terminal No. 9
(White/Black wire). If resistance is less than 5 ohms, go to next
step. If resistance is 5 ohms or more, repair open White/Black wire.
4) Disconnect jumper wire. Connect jumper wire between ground
and DLC connector terminal No. 3 (White/Black wire). Measure
Page 1529 of 1691
more, replace instrument cluster.
NO BUS BIAS
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Disconnect scan tool. Turn ignition on. Using an external
voltmeter, measure voltage between ground and DLC terminal No. 3
(Violet/Brown wire). If voltage is not 1.8-2.3 volts, go to step 3).
If voltage is 1.8-2.3 volts, go to next step.
2) Measure voltage between ground and DLC terminal No. 11
(White/Black wire). If voltage is not 1.8-2.3 volts, go to next step.
If voltage is 1.8-2.3 volts, replace scan tool cable or scan tool.
3) Connect jumper wire between ground and DLC connector
terminal No. 11 (White/Black wire). Turn ignition off. Remove
instrument cluster. Using external ohmmeter, measure resistance
between ground and instrument cluster connector C1 terminal No. 9
(White/Black wire). If resistance is less than 5 ohms, go to next
step. If resistance is 5 ohms or more, repair open White/Black wire.
4) Disconnect jumper wire. Measure resistance between ground
and instrument cluster connector C1 terminal No. 9 (White/Black wire).\
If resistance is less than 1000 ohms, repair White/Black wire for
short to ground. If resistance is 1000 ohms or more, go to next step.
5) Connect jumper wire between ground and DLC connector
terminal No. 3 (White/Black wire). Measure resistance between ground
and instrument cluster connector C1 terminal No. 10 (Violet/Brown
wire). If resistance is less than 5 ohms, go to next step. If
resistance is 5 ohms or more, repair open Violet/Brown wire.
6) Disconnect jumper wire. Measure resistance between ground
and instrument cluster connector C1 terminal No. 10 (Violet/Brown
wire). If resistance is less than 1000 ohms, repair Violet/Brown wire
for short to ground. If resistance is 1000 ohms or more, go to next
step.
7) Turn ignition on. Using external voltmeter, measure
voltage between ground and instrument cluster connector C1 terminal
No. 2 (Dark Blue/White wire). If voltage is 9.5 volts or less, repair
open Dark Blue/White wire. If voltage is more than 9.5 volts, go to
next step.
8) Turn ignition off. Using external ohmmeter, measure
resistance between ground and instrument cluster connector C1 terminal
No. 4 (Black/Light Green wire). If resistance is 5 ohms or less, go to\
next step. If resistance is more than 5 ohms, repair open Black/Light
Green wire.
9) Measure resistance between ground and instrument cluster
connector C1 terminal No. 5 (Black/Orange wire). If resistance is 5
ohms or less, replace instrument cluster. If resistance is more than 5
ohms, repair open Black/Orange wire.
NO RESPONSE AIR BAG CONTROL MODULE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Remove and inspect fuse No. 19 from junction block.
Page 1530 of 1691
Junction block is on left side of instrument panel. If fuse is open,
go to next step. If fuse is okay, go to step 6).
2) Using external voltmeter, measure voltage between ground
and voltage input side of fuse No. 19 socket. If voltage is 10 volts
or less, repair open ignition switch output circuit (Dark Blue wire
between ignition switch and junction block). If voltage is more than
10 volts, go to next step.
3) Turn ignition off and wait 2 minutes. Using external
ohmmeter, measure resistance between ground and fused ignition switch
output run/start terminal (Light Green/Yellow wire) on fuse No. 19
socket. If resistance is less than 5 ohms, go to next step. If
resistance is 5 ohms or more, go to step 5).
4) Disconnect Air Bag Control Module (ACM) connector. ACM is\
located under center of instrument panel. Turn ignition on. Measure
resistance between ground and fused ignition switch output run/start
terminal (Light Green/Yellow wire) on fuse No. 19 socket. If
resistance is less than 5 ohms, repair Light Green/Yellow wire for
short to ground. Replace fuse No. 19. If resistance is 5 ohms or more,
replace air bag control module and fuse No. 19.
5) Turn ignition off and wait 2 minutes. Disconnect Air Bag
Control Module (ACM) connector. ACM is located under center of
instrument panel. Using external ohmmeter, measure resistance of Light
Green/Yellow wire between ACM connector terminal No. 14 and fused
ignition switch output run/start terminal on fuse No. 19 socket. If
resistance is less than 5 ohms, connect ACM connector. Turn ignition
on. Replace fuse No. 19 in junction block. Go to appropriate AIR BAG
SERVICE & REPAIR, DOMESTIC CARS, LIGHT TRUCKS & VANS for further
testing. If resistance is 5 ohms or more, repair open Light
Green/Yellow wire. Replace fuse No. 19.
6) Using external voltmeter, measure voltage between ground
and voltage input side of fuse No. 19 socket. If voltage is 10 volts
or less, repair open ignition switch output circuit (Dark Blue wire
between ignition switch and junction block). If voltage is more than
10 volts, go to next step.
7) Turn ignition off and wait 2 minutes. Install fuse No. 19.
Disconnect Air Bag Control Module (ACM) connector. ACM is located
under center of instrument panel. Turn ignition on. Using external
voltmeter, measure voltage between ground and ACM connector terminal
No. 14 (Light Green/Yellow wire). If voltage is 10 volts or less,
repair open Light Green/Yellow wire. If voltage is more than 10 volts,
go to next step.
8) Turn ignition off. Using external ohmmeter, measure
resistance between ground and ACM connector terminal No. 4
(Black/Pink). If resistance is 5 ohms or more, repair open Black/Pink
wire. If resistance is less than 5 ohms, go to next step.
9) Turn ignition on. Using external voltmeter, measure
voltage between ground and ACM connector terminal No. 21 (Violet/Brown
wire). If voltage is not 1.8-2.6 volts, repair open Violet/Brown wire.
If voltage is 1.8-2.6 volts, go to next step.
10) Turn ignition off. Using external ohmmeter, measure
resistance between ground and ACM connector terminal No. 4 (Black/Pink
wire). If resistance is 5 ohms or more, repair open Black/Pink wire.
If resistance is less than 5 ohms, go to next step.
11) Using external voltmeter, measure voltage between ground
and ACM connector terminal No. 22 (White/Black wire). If voltage is
not 1.8- 2.6 volts, repair open White/Black wire. If voltage is 1.8-2.
6 volts, replace ACM.
NO RESPONSE CENTRAL TIMER MODULE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
Page 1531 of 1691
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Remove and inspect fuse No. 11 from junction block.
Junction block is on left side of instrument panel. If fuse is open,
go to next step. If fuse is okay, go to step 3).
2) Using external ohmmeter, measure resistance between ground
and fused ignition switch output run/start terminal (Dark Blue/White
wire) on fuse No. 11 socket. If resistance is less than 5 ohms, repair
short to ground in Dark Blue/White wire. Replace fuse No. 11. If
resistance is 5 ohms or more, replace fuse No. 11.
3) Install fuse No. 11. Remove and inspect fuse No. 6 from
junction block. If fuse is open, next step. If fuse is okay, go to
step 5).
4) Using external ohmmeter, measure resistance between ground
and fused ignition switch output run/accy terminal (Dark Blue wire) on\
fuse No. 6 socket. If resistance is less than 5 ohms, repair short to
ground in Dark Blue wire. Replace fuse No. 6. If resistance is 5 ohms
or more, replace fuse No. 6.
5) Install fuse No. 6. Disconnect Central Timer Module (CTM)\
.
CTM is located under left side of instrument panel. Using external
ohmmeter, measure resistance between ground and CTM 18-pin connector
terminal No. 3 (Black/Orange wire). If resistance is more than 5 ohms,\
repair open Black/Orange wire. If resistance is 5 ohms or less, go to
next step.
6) Measure resistance between ground and CTM 14-pin connector
terminal No. 6 (Black/Light Green wire). If resistance is more than 5
ohms, repair open Black/Light Green wire. If resistance is 5 ohms or
less, go to next step.
7) Turn ignition on. Using scan tool, perform CCD Bus test.
Connect jumper wire between ground and CTM 18-pin connector terminal
No. 16 (Violet/Brown wire). If scan tool does not display BUS SHORT TO\
GROUND, repair open Violet/Brown wire. If scan tool displays BUS SHORT
TO GROUND, go to next step.
8) Disconnect jumper wire. Connect jumper wire between ground
and CTM 18-pin connector terminal No. 17 (White/Black wire). If scan
tool does not display BUS SHORT TO GROUND, repair open White/Black
wire. If scan tool displays BUS SHORT TO GROUND, replace CTM.
NO RESPONSE INSTRUMENT CLUSTER
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Turn ignition on. Using scan tool, select BODY CONTROL
MODULE. If scan tool displays NO RESPONSE, go to NO RESPONSE CENTRAL
TIMER MODULE. If scan tool does not display NO RESPONSE, go to next
step.
2) Using scan tool, select SYSTEM TEST. If scan tool displays
PCM ACTIVE ON THE BUS, go to next step. If scan tool does not display
PCM ACTIVE ON THE BUS, go to NO RESPONSE POWERTRAIN CONTROL MODULE.
3) Turn ignition off. Remove instrument cluster. Turn
ignition on. Using scan tool, turn on CCD bus bias under SYSTEM
MONITORS, then CCD BUS VOLTAGE. Connect jumper wire between ground and
instrument cluster connector C1 terminal No. 10 (Violet/Brown wire).
If scan tool voltage did not drop to about zero volts, repair open
Violet/Brown wire. If scan tool voltage dropped to about zero volts,
go to next step.
Page 1532 of 1691
4) Move jumper to instrument cluster connector C1 terminal
No. 9 (White/Black wire). Monitor CCD BUS VOLTAGE. If scan tool
voltage did not drop to about zero volts, repair open White/Black
wire. If scan tool voltage did not drop to about zero volts, replace
instrument cluster.
NO RESPONSE POWERTRAIN CONTROL MODULE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) If engine does not run, see appropriate BASIC DIAGNOSTIC
PROCEDURES article in ENGINE PERFORMANCE section. If engine runs, go
to next step.
2) Turn ignition off. Disconnect Powertrain Control Module
(PCM). PCM is mounted in right side of firewall. Turn ignition on.
Connect jumper wire between ground and PCM connector C3 terminal. No.
30 (Violet/Brown wire). Using scan tool, perform CCD BUS test. If scan\
tool does not display SHORT TO GROUND, repair open Violet/Brown wire.
If scan tool displays SHORT TO GROUND, go to next step.
3) Move jumper wire to PCM connector C3 terminal No. 28
(White/Black wire). Perform CCD BUS test. If scan tool does not
display SHORT TO GROUND, repair open White/Black wire. If scan tool
displays SHORT TO GROUND, replace PCM.
NO RESPONSE COMPASS/MINI-TRIP SYSTEM
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1 after each repair.
CAUTION: Always turn ignition off prior to disconnecting any module
connector.
1) Remove and inspect fuse No. 11 from junction block.
Junction block is on left side of instrument panel. If fuse is open,
go to next step. If fuse is okay, go to step 3).
2) Using external ohmmeter, measure resistance between ground
and fused ignition switch output run/start terminal (Dark Blue/White
wire) on fuse No. 11 socket. If resistance is less than 5 ohms, repair
Dark Blue/White wire for short to ground. Replace fuse No. 11. If
resistance is 5 ohms or more, replace fuse No. 11.
3) Reinstall fuse. Disconnect CMTC 12-pin connector. Turn
ignition on. Using external voltmeter, measure voltage between ground
and CMTC connector terminal No. 1 (Dark Blue/White wire). If voltage
is less than 9.5 volts, repair open Dark Blue/White wire. If voltage
is 9.5 volts or more, go to next step.
4) Using external voltmeter, measure voltage between ground
and CMTC connector terminal No. 5 (Pink wire). If voltage is less than\
9.5 volts, repair open Pink wire. If voltage is 9.5 volts or more, go
to next step.
5) Turn ignition off. Using external ohmmeter, measure
resistance between ground and CMTC connector terminal No. 7
(Black/Light Green wire). If resistance is 5 ohms or less, go to next
step. If resistance is more than 5 ohms, repair open Black/Light Green
wire.
6) Using scan tool, perform CCD bus test. Connect jumper wire
between ground and CMTC connector terminal No. 2 (Violet/Brown wire).
If scan tool displays BUS (+) SHORTED TO GROUND, go to next step. If