wheel DODGE RAM 2001 Service Repair Manual

Items found requiring adjustment and/or repair
should be corrected before delivery of the vehicle.
NOTE: It is the dealer's responsibility to protect
new vehicles from damage and deterioration prior
to retail delivery both before and after new vehicle
preparation.
The information includes the following features:
Inspection points are cross-referenced to the New
Vehicle Preparation Form as follows:
²Titles indicate the general area being inspected
or the types of checks being made (i.e., underhood,
body-exterior, road test, etc.).
²Sub-Titles identify the types of items to be
inspected in that area (i.e., lines/hoses, wiring, etc.).
Procedures follow a logical order to prevent dupli-
cation and wasted effort.
Tips to help you do a better job are found as
NOTES.
RECEIVING
INSPECTION
The following procedures are recommended for
your own protection upon receipt of new vehicles.
When a new car is delivered by the carrier, it should
be inspected to ensure that it is in good condition
and to determine if there is any shortage or transpor-
tation damage.
EXTERIOR
Upon receipt of a new vehicle, check immediately
for:
²Under carriage damage
²Chipped or cracked windshield, broken windows,
and loose or missing moldings and name-plates
²Dents, scrapes, scratches, chips, dirt in paints or
other damage to the body exterior
²Damaged or missing side view mirror(s)
²Missing wheel nuts
²Broken or missing lenses
²Chafing, bruises, cuts, or scrapes on tire side-
walls or tread
²Missing underhood items
²Missing fuel filler cap
²Shipped loose items-license plate bracket, spare
tire, jack and tire wrench, radio antenna, floor mats,
wheel covers, cargo nets, fuses and other items²Ensure that IOD fuse is removed
²Check battery test indicator when easily visible,
or use voltmeter (battery must be at 12.4 volts or
greater). Charge to ensure green dot-visibility, per-
manent damage may occur if battery remains in a
discharged state for any length of time.
INTERIOR
Check interior items such as:
²Rearview mirror
²Accessory control knobs
²Smokers package items
²Keys
²Radio
²Special equipment items listed on shipper
²Owner's Manual and Consumer information Bro-
chures (normally stored in the glove box).
²Cuts, abrasions or stains on interior trim.
NOTE: Remember a careful look at new vehicles
when they are received may prevent problems when
preparing vehicles for delivery to your customers.
MAJOR INSPECTION POINTS
(1) Check operation of hood latch and safety catch-
adjust as required.
(2) Check all fluids for proper level and top off
with the proper fluid as required-engine oil, auto-
matic transmission fluid, brake master cylinder,
clutch master cylinder, power steering, windshield
washer, and cooling system. (Vehicle must be at nor-
mal operating temperature for some of these checks.)
(3) Check brake, clutch, fuel, and power steering
lines and hoses for leaks and clearance from moving
and hot objects-reroute to the proper location and
tighten as required.
(4) Check battery state of charge-recharge if neces-
sary, to ensure green dot is visible or instrument
panel voltmeter indicates 12.4 volts or greater.
(5) Check routing and connections of underhood
wiring, vacuum hoses, refrigerant lines and coolant
hoses for leaks, loose connections and clearance from
moving objects reroute and tighten connections as
required. Install IOD fuse on applicable vehicles.
NOTE: Reset radio, clock, compass, etc., after
installing, if vehicle is being delivered.
BR/BENEW VEHICLE PREPARATION 30 - 3
INTRODUCTION (Continued)

BRAKE MASTER CYLINDER
CAUTION: Only use fluid that meets specified
requirements (DOT 3).
NOTE: Wipe the master cylinder cover to remove
any dirt.
NOTE: On vehicles equipped with remote antilock
brakes, the fluid level check is the same as for a
normal system.
Check the brake master cylinder fluid level (Fig.
4). Add fluid to bring the level to the full line on the
side of the reservoir (or above the bottom of the split
ring in the primary filler hole). Be sure both primary
and secondary cavities are full to the maximum level
as indicated.
POWER STEERING RESERVOIR
CAUTION: Only use fluid that meets specified
requirements. Petroleum fluids, such as Mopar
Power Steering Fluid, are specially formulated for
use with power steering hoses and seals.
Check the fluid level; it should be maintained at
the proper level indicated on the dipstick, or as
viewed through the translucent reservoir. If fluid is
required, fill to the proper level. With the engine run-
ning at normal operating temperature, turn the
steering wheel from stop to stop to expel air fromwithin the system Stop the engine, remove the cap,
and recheck the fluid level, making sure that foam-
ing is not present (Fig. 5).
WINDSHIELD WASHER RESERVOIR
CAUTION: Do not add engine coolant (antifreeze) to
this reservoir.
CAUTION: Avoid spilling washer solvent on the
vehicles paint; it could harm the finish.
Fig. 4 BRAKE MASTER CYLINDER FLUID RESERVOIR
Fig. 5 POWER STEERING RESERVOIR
Fig. 6 WINDSHIELD WASHER FLUID RESERVOIR
BR/BENEW VEHICLE PREPARATION 30 - 5
UNDER HOOD (Continued)

INSTALLATION - WHEEL COVERS
(1) Install cover on wheel by hand only (Fig. 20).
(2) Install and torque wheel nuts to 135 N´m (100
lb. ft.).
(3) Install nut caps, if equipped using lug wrench,
do not over tighten.
(4) Remove release liner from removal instructions
label and install label next to jacking instructions
label. Surface must be clean and flat for proper adhe-
sion of label.
EXTERIOR
INSPECTIONÐBODY SEALING
Visually inspect the following seals during the nor-
mal recommended wash. Look for areas where water
may have entered the vehicle.
²Door and window seals
²Windshield
²Backlight
INSPECTION - FIT AND FINISH
(1) Remove all protective coatings/covers.
²Remove protective film from body moldings.
(2) Make sure body is free from paint chips,
scratches, sags, run, dirt or corrosion. Touch up any
minor paint chips and scratches as required.
(3) Ensure that moldings and stripes are aligned
properly.
²Ensure that moldings and stripes are present
and securely fastened to the body.NOTE: Painted-on accent strips require a unique
paint for touch-ups.
(4) Check that the door panels have even gaps and
fit well with adjacent body panels (Fig. 21).
(5) Check that the tailgate has even gaps and fits
well with adjacent panels (Fig. 22).
Fig. 20 WHEEL COVER
Fig. 21 DOOR ALIGNMENT
Fig. 22 TAILGATE ALIGNMENT
30 - 10 NEW VEHICLE PREPARATIONBR/BE
UNDER VEHICLE (Continued)

INSPECTION - WINDOWS, DOORS AND LOCKS
(1) Check all power window switches for proper
operation (Fig. 32).
(2) Run all power or manually operated door, quar-
ter and vent windows to the fully closed position to
check operation and sealing.
(3)
(4) Check all power/manual door locks for correct
operation (Fig. 32).
(5)
Ensure that all doors open/close easily (Fig. 33).
(6) Check that the glove box door opens/closes eas-
ily (Fig. 34).
(7) Check that the console door opens/closes easily
(Fig. 35).
INSTALLATION - SHIPPED LOOSE ITEMS
(1) Install the antenna mast.
(2) Install rear license plate holder and front
license plate holder (if required).
(3) Install wheel covers (if required).
Fig. 32 POWER WINDOW AND LOCK SWITCHES
Fig. 33 DOOR OPERATION
Fig. 34 GLOVE BOX DOOR
Fig. 35 CENTER CONSOLE
30 - 14 NEW VEHICLE PREPARATIONBR/BE
BODY INTERIOR (Continued)

ROAD TEST
DESCRIPTION - ROAD TEST INSPECTION
The following items must be inspected during the
road test portion of the new vehicle inspection.
²Check neutral safety switch operation
²Check operation of shift/clutch interlock system
²Check operation of gauges and warning lights
²Check horn operation
²Check operation of turn signals and emergency
flashers
²Check all mirror adjustments, including day/
night function
²Check windshield wipers for proper wipe pattern
and intermittent mode (if equipped)
²Check washer spray pattern
²Check heater, defroster and air conditioning for
proper operation
²Check that the fan operates quietly
²Check the rear window defroster (if equipped)
²Leave air selection lever in the fresh air position
²Check the rear heater and air conditioning for
proper operation
²Check the rear air register locations
²Check that the indicator lamps operate properly
²Check the operation of the radio, cassette and/or
compact disc player, and that sound quality is good
²Ensure that the clock displays the correct time
²Check that the trip computer/maintenance
reminder operates in all modes
²Check all speed control functions
²Check the service brakes to ensure that they
stop the vehicle in a straight line, without noise,
shudder or vibration
²Check the brake warning light
²Check the parking brake operation
²Check the engine's performance
²Check the transmission's performance for
smooth, quiet operation. If the vehicle is a 4x4, check
that the transfer case shifts easily among all ranges
²Check Autostick function (if equipped)
²Check the vehicle's steering and handling
²The steering wheel should be centered when
traveling in a straight line
²The vehicle should not pull or vibrate
²Check for squeaks, rattles and wind noise
²Check any other vehicle aspects you believe are
important, but that may not be included on the New
Vehicle Preparation Form
²Fill fuel tank with specified grade of fuel
INSPECTION - FUEL
Fill fuel tank with specified grade of gasoline (reg-
ular, midgrade or premium).
INSPECTION - OTHER
As part of DaimlerChrysler's Customer One philos-
ophy, the ªOtherº blank is provided on the New Vehi-
cle Preparation Form. This is designed to encourage
you to check any aspects of vehicle operation that
you believe are important to your customers, but that
do not appear elsewhere on the form.
INSPECTION - SQUEAKS, RATTLES AND WIND
NOISE
(1) Make sure that the instrument panel, glove
box, seats, steering wheel and column are free from
squeaks and rattles. Tighten any obvious loose fas-
teners.
(2) Check that the windows and doors are free
from squeaks, rattles and wind noise.
(3) Check that the vehicle exterior is free from
squeaks, rattles and noise, front and rear.
(4) Make sure that all interior panels are free from
squeaks and rattles.
INSPECTION - STEERING AND HANDLING
(1) Check that the power assist works properly (if
equipped). Steering should not require excessive
effort.
(2) Make sure the steering wheel does not vibrate
at idle or road speed.
(3) Ensure that the steering wheel is centered
when traveling straight ahead.
(4) Check that the vehicle does not drift to one
side.
(5) Make sure that the vehicle does not vibrate/
shake.
INSPECTION - TRANSMISSION/TRANSFER
CASE
AUTOMATIC TRANSMISSION
(1) Make sure that the park lock holds the vehicle
With the vehicle on a grade, put automatic trans-
mission in PARK and slowly release the service
brake to see if park lock holds. If it does not hold, the
transmission requires further service.
(2) Make sure shift lever operates easily/ smoothly
(Fig. 36).
Check for smooth shifting. Check for proper
upshifting and downshifting.
MANUAL TRANSMISSION
(1) Check that the shifter operates easily (Fig. 38).
(2) Make sure that the clutch operates smoothly
(Fig. 37).
(3) Look for proper synchronization.
The gears should not grind.
BR/BENEW VEHICLE PREPARATION 30 - 15

INSPECTION - PARKING BRAKE
(1) Ensure that the parking brake is easy to oper-
ate (Fig. 40).
(2) Make sure the parking brake does not drag.
(3) With the vehicle stopped on a grade, firmly
apply the service brakes, place the transmission in
NEUTRAL and set the parking brake. Slowly release
the service brakes to see if the parking brake will
hold.
(4) Check that the parking brake warning light
comes on when the parking brake is applied, and is
off when the brake is released.
INSPECTION - SERVICE BRAKES
(1) Check brake warning light operation at vehicle
startup.
(2) Check ABS warning light operation at vehicle
startup.
(3) Inspect service brake pedal travel and feel (Fig.
41).
(4) Put the vehicle in gear and apply the brakes
while the car is in motion. Be sure brake operation is
smooth and positive.
(5) Make sure that the vehicle stops in a straight
line, without pulling to one side.
(6) Check that the brakes operate quietly, without
noise.
(7) Ensure there is no shudder or vibration when
braking.
INSPECTION - SPEED CONTROL
Check the following speed control functions (Fig.
42):²Check on/off switch
²Check ªsetº operation
²Check ªresumeº function
²Check ªaccelerateº and ªdecelerateº functions
²Check brake release function
²Check ªcancelº function
INSPECTION - TRIP COMPUTER/
MAINTENANCE REMINDER
NOTE: Reset the average fuel economy when the
road test is complete.
Check that all modes operate correctly (Fig. 43).
INSPECTION - RADIO
(1) Check for good AM/FM reception, ensure that
the cassette and/or compact disc (CD) player works
properly (Fig. 44).
(2) Check for good sound quality from all speakers.
(3) Ensure that the radio displays the correct time.
(4) Check the steering wheel controls (if equipped).
INSPECTION - HEATER/AIR CONDITIONER
(1) Check that heater/defroster works properly
(Fig. 45).
(2) Turn on the heater when the engine reaches
operating temperature.
(3) Operate the blower motor in all speeds.
(4) Operate system in all modes (heat, defrost,
etc.).
(5) Operate the rear heater (if equipped).
(6) Check for hot air output at all outlets.
Fig. 40 PARKING BRAKE OPERATION
Fig. 41 SERVICE BRAKE PEDAL
BR/BENEW VEHICLE PREPARATION 30 - 17
ROAD TEST (Continued)

AIR PUMP FILTER - INSTALLATION......25-29
AIR PUMP FILTER - REMOVAL..........25-29
AIR TESTING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-490,21-661
AIR TO OIL COOLER - INSTALLATION.....7-88
AIR TO OIL COOLER - REMOVAL.........7-87
AIRBAG - ASSEMBLY, DRIVER..........8O-17
AIRBAG - DESCRIPTION, DRIVER........8O-14
AIRBAG - DESCRIPTION, PASSENGER....8O-21
AIRBAG - DISASSEMBLY, DRIVER.......8O-15
AIRBAG - INSTALLATION, DRIVER.......8O-18
AIRBAG - INSTALLATION, PASSENGER . . . 8O-23
AIRBAG - OPERATION, DRIVER.........8O-14
AIRBAG - OPERATION, PASSENGER......8O-21
AIRBAG - REMOVAL, DRIVER...........8O-14
AIRBAG - REMOVAL, PASSENGER.......8O-21
AIRBAG CONTROL MODULE -
DESCRIPTION........................8O-6
AIRBAG CONTROL MODULE -
INSTALLATION.......................8O-8
AIRBAG CONTROL MODULE -
OPERATION..........................8O-6
AIRBAG CONTROL MODULE - REMOVAL . . . 8O-7
AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN........8O-4
AIRBAG INDICATOR - DESCRIPTION......8J-15
AIRBAG INDICATOR - OPERATION.......8J-15
AIRBAG ON/OFF SWITCH -
DESCRIPTION, PASSENGER............8O-23
AIRBAG ON/OFF SWITCH -
INSTALLATION, PASSENGER...........8O-25
AIRBAG ON/OFF SWITCH - OPERATION,
PASSENGER........................8O-24
AIRBAG ON/OFF SWITCH - REMOVAL,
PASSENGER........................8O-24
AIRBAG SYSTEM - DIAGNOSIS AND
TESTING............................8O-4
AIRBAG SYSTEM - SPECIAL TOOLS.......8O-6
AIRBAGS - STANDARD PROCEDURE,
HANDLING NON-DEPLOYED.............8O-4
AIRFLOW - DESCRIPTION, HVAC
SYSTEM............................24-31
AJAR SWITCH - DESCRIPTION, DOOR....8L-34
AJAR SWITCH - DIAGNOSIS AND
TESTING, DOOR.....................8L-34
AJAR SWITCH - INSTALLATION, DOOR . . . 8L-35
AJAR SWITCH - REMOVAL, DOOR.......8L-35
ALIGNMENT - DESCRIPTION, WHEEL.......2-1
ALIGNMENT - OPERATION, WHEEL........2-2
ALIGNMENT I.F.S. - STANDARD
PROCEDURES.........................2-2
ALIGNMENT LINK/COIL SUSPENSION -
STANDARD PROCEDURES...............2-5
ALIGNMENT, SPECIAL TOOLS -
HEADLAMP..........................8L-4
ALIGNMENT, SPECIFICATIONS............2-6
ALUMINUM THREAD REPAIR -
STANDARD
PROCEDURE.....21-159,21-330,21-502,21-673
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-11
AMBIENT TEMP SENSOR -
INSTALLATION......................8M-13
AMBIENT TEMP SENSOR - OPERATION . . 8M-11
AMBIENT TEMP SENSOR - REMOVAL
....8M-12
AMBIENT TEMPERATURE SENSOR -
DIAGNOSIS & TESTING
...............8M-12
AMPERAGE TEST - DIAGNOSIS AND
TESTING, FUEL PUMP
.................14-10
AN AIRBAG DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER
...........8O-4
ANTENNA - DIAGNOSIS AND TESTING
.....8A-5
ANTENNA BODY & CABLE -
DESCRIPTION
........................8A-4
ANTENNA BODY & CABLE - OPERATION
. . . 8A-4
ANTENNA CABLE - INSTALLATION,
INSTRUMENT PANEL
.................8A-10
ANTENNA CABLE - REMOVAL,
INSTRUMENT PANEL
..................8A-9
ANTILOCK BRAKE - DESCRIPTION,
CONTROLLER
.......................8E-11
ANTILOCK BRAKE - INSTALLATION,
CONTROLLER
.......................8E-12
ANTILOCK BRAKE - OPERATION,
CONTROLLER
.......................8E-11
ANTILOCK BRAKE - REMOVAL,
CONTROLLER
.......................8E-12A-PILLAR GRAB HANDLE -
INSTALLATION......................23-119
A-PILLAR GRAB HANDLE - REMOVAL . . . 23-119
A-PILLAR TRIM - INSTALLATION.......23-119
A-PILLAR TRIM - REMOVAL...........23-119
A-PILLAR TWEETER SPEAKER -
INSTALLATION.......................8A-19
A-PILLAR TWEETER SPEAKER -
REMOVAL..........................8A-19
APPEARANCE TIPS - CLEANING.........30-21
APPLICATION TABLE, SPECIFICATIONS -
A/C ................................24-8
APPLIQUE - INSTALLATION........23-62,23-67
APPLIQUE - REMOVAL...........23-62,23-67
AREA LEAKS - DIAGNOSIS AND
TESTING, REAR SEAL..................9-10
ARM / ADJUSTER ASSEMBLY -
INSTALLATION, ROCKER................9-85
ARM / ADJUSTER ASSEMBLY -
REMOVAL, ROCKER...................9-85
ARM / ADJUSTER ASSY - CLEANING,
ROCKER............................9-262
ARM / ADJUSTER ASSY - DESCRIPTION,
ROCKER............................9-261
ARM / ADJUSTER ASSY - INSPECTION,
ROCKER............................9-262
ARM / ADJUSTER ASSY -
INSTALLATION, ROCKER.....9-142,9-200,9-263
ARM / ADJUSTER ASSY - REMOVAL,
ROCKER.................9-142,9-200,9-261
ARM - DESCRIPTION, WIPER...........8R-11
ARM - INSTALLATION, LOWER
CONTROL.......................2-10,2-20
ARM - INSTALLATION, UPPER
CONTROL.......................2-13,2-24
ARM - INSTALLATION, WIPER..........8R-12
ARM - OPERATION, WIPER............8R-12
ARM - REMOVAL, LOWER CONTROL . . 2-10,2-20
ARM - REMOVAL, UPPER CONTROL . . 2-13,2-23
ARM - REMOVAL, WIPER..............8R-12
ARMREST/CONSOLE - INSTALLATION,
CENTER SEAT......................23-132
ARMREST/CONSOLE - REMOVAL,
CENTER SEAT......................23-132
ARMREST/LATCH COVER -
INSTALLATION, CENTER SEAT.........23-132
ARMREST/LATCH COVER - REMOVAL,
CENTER SEAT......................23-132
ASD AND FUEL PUMP RELAYS -
DIAGNOSIS AND TESTING...............8I-3
ASD SENSE - PCM INPUT - OPERATION....8I-3
ASH RECEIVER - INSTALLATION........23-109
ASH RECEIVER - REMOVAL...........23-108
ASSEMBLE, OIL PUMP...........9-109,9-165
ASSEMBLY - INSTALLATION, ROCKER
ARM / ADJUSTER.....................9-85
ASSEMBLY - REMOVAL, ROCKER ARM /
ADJUSTER...........................9-85
ASSEMBLY, AUTOMATIC
TRANSMISSION - 42RE...............21-166
ASSEMBLY, AUTOMATIC
TRANSMISSION - 44RE...............21-337
ASSEMBLY, AUTOMATIC
TRANSMISSION - 46RE...............21-510
ASSEMBLY, AUTOMATIC
TRANSMISSION - 47RE...............21-681
ASSEMBLY, AXLE VACUUM MOTOR . . . 3-33,3-65
ASSEMBLY, DIFFERENTIAL . . . 3-128,3-159,3-188,
3-37,3-69,3-98
ASSEMBLY, DIFFERENTIAL - POWR-LOK . . 3-163
ASSEMBLY, DIFFERENTIAL - TRAC-LOK . . . 3-101,
3-132,3-190
ASSEMBLY, DISC BRAKE CALIPERS.......5-12
ASSEMBLY, DRIVER AIRBAG...........8O-17
ASSEMBLY, FLYWHEEL.................6-17
ASSEMBLY, FRONT CLUTCH.....21-206,21-376,
21-550,21-721
ASSEMBLY, FRONT SERVO......21-208,21-379,
21-553,21-723
ASSEMBLY, GLOVE BOX..............23-112
ASSEMBLY, HVAC HOUSING............24-36
ASSEMBLY, INSTRUMENT CLUSTER......8J-13
ASSEMBLY, MANUAL - NV3500
.........21-17
ASSEMBLY, MANUAL - NV4500
.........21-65
ASSEMBLY, MANUAL - NV5600
........21-110
ASSEMBLY, OIL PUMP
.................9-51
ASSEMBLY, OIL PUMP
. . . 21-212,21-382,21-558,
21-729ASSEMBLY, OVERDRIVE UNIT . . . 21-225,21-395,
21-569,21-742
ASSEMBLY, OVERHEAD CONSOLE -
OVERHEAD CONSOLE.................8M-7
ASSEMBLY, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON
RETAINER.......21-236,21-406,21-581,21-752
ASSEMBLY, PLANETARY GEARTRAIN/
OUTPUT SHAFT . . . 21-241,21-412,21-588,21-760
ASSEMBLY, REAR CLUTCH......21-248,21-419,
21-593,21-766
ASSEMBLY, REAR SERVO.......21-251,21-422,
21-595,21-768
ASSEMBLY, TRANS COOLER -
3.9L/5.2L/5.9L........................7-82
ASSEMBLY, TRANSFER CASE - NV231HD . 21-834
ASSEMBLY, TRANSFER CASE - NV241HD . 21-904
ASSEMBLY, TRANSFER CASE - NV241LD . 21-869
ASSEMBLY, VALVE BODY . 21-294,21-466,21-638,
21-810
ASSEMBLY, WHEEL CYLINDERS..........5-31
ASSIST HANDLE - INSTALLATION.......23-124
ASSIST HANDLE - REMOVAL..........23-124
ASSY - CLEANING, ROCKER ARM /
ADJUSTER..........................9-262
ASSY - DESCRIPTION, ROCKER ARM /
ADJUSTER..........................9-261
ASSY - INSPECTION, ROCKER ARM /
ADJUSTER..........................9-262
ASSY - INSTALLATION, ROCKER ARM /
ADJUSTER................9-142,9-200,9-263
ASSY - REMOVAL, ROCKER ARM /
ADJUSTER................9-142,9-200,9-261
AUDIO - DESCRIPTION.................8A-1
AUDIO - DIAGNOSIS AND TESTING.......8A-2
AUDIO - OPERATION...................8A-2
AUDIO SYSTEMS, SPECIAL TOOLS.......8A-4
AUGAT - INSTALLATION, CONNECTOR . . 8W-01-8
AUGAT - REMOVAL, CONNECTOR.....8W-01-8
AUTO. TRANS. - INSTALLATION, DIESEL
WITH..........................8P-11,8P-4
AUTO. TRANS. - REMOVAL, DIESEL
WITH...........................8P-4,8P-8
AUTOMATIC DAY / NIGHT MIRROR -
DESCRIPTION.......................8N-10
AUTOMATIC DAY / NIGHT MIRROR -
INSTALLATION......................8N-12
AUTOMATIC DAY / NIGHT MIRROR -
OPERATION.........................8N-11
AUTOMATIC DAY / NIGHT MIRROR -
REMOVAL..........................8N-12
AUTOMATIC DAY/NIGHT MIRROR -
DIAGNOSIS AND TESTING.............8N-11
AUTOMATIC SHUT DOWN RELAY -
INSTALLATION........................8I-5
AUTOMATIC SHUT DOWN RELAY -
REMOVAL............................8I-4
AUTOMATIC TRANSMISSION - 42RE -
ASSEMBLY.........................21-166
AUTOMATIC TRANSMISSION - 42RE -
CLEANING.........................21-165
AUTOMATIC TRANSMISSION - 42RE -
DESCRIPTION
......................21-135
AUTOMATIC TRANSMISSION - 42RE -
DISASSEMBLY
......................21-160
AUTOMATIC TRANSMISSION - 42RE -
INSPECTION
.......................21-165
AUTOMATIC TRANSMISSION - 42RE -
INSTALLATION
......................21-173
AUTOMATIC TRANSMISSION - 42RE -
OPERATION
........................21-137
AUTOMATIC TRANSMISSION - 42RE -
REMOVAL
.........................21-159
AUTOMATIC TRANSMISSION - 44RE -
ASSEMBLY
.........................21-337
AUTOMATIC TRANSMISSION - 44RE -
CLEANING
.........................21-336
AUTOMATIC TRANSMISSION - 44RE -
DESCRIPTION
......................21-306
AUTOMATIC TRANSMISSION - 44RE -
DISASSEMBLY
......................21-331
AUTOMATIC TRANSMISSION - 44RE -
INSPECTION
.......................21-337
AUTOMATIC TRANSMISSION - 44RE -
INSTALLATION
......................21-344
AUTOMATIC TRANSMISSION - 44RE -
OPERATION
........................21-308
2 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

AUTOMATIC TRANSMISSION - 44RE -
REMOVAL.........................21-330
AUTOMATIC TRANSMISSION - 46RE -
ASSEMBLY.........................21-510
AUTOMATIC TRANSMISSION - 46RE -
CLEANING.........................21-509
AUTOMATIC TRANSMISSION - 46RE -
DESCRIPTION......................21-478
AUTOMATIC TRANSMISSION - 46RE -
DISASSEMBLY......................21-503
AUTOMATIC TRANSMISSION - 46RE -
INSPECTION.......................21-510
AUTOMATIC TRANSMISSION - 46RE -
INSTALLATION......................21-518
AUTOMATIC TRANSMISSION - 46RE -
OPERATION........................21-480
AUTOMATIC TRANSMISSION - 46RE -
REMOVAL.........................21-502
AUTOMATIC TRANSMISSION - 47RE -
ASSEMBLY.........................21-681
AUTOMATIC TRANSMISSION - 47RE -
CLEANING.........................21-680
AUTOMATIC TRANSMISSION - 47RE -
DESCRIPTION......................21-649
AUTOMATIC TRANSMISSION - 47RE -
DISASSEMBLY......................21-674
AUTOMATIC TRANSMISSION - 47RE -
INSPECTION.......................21-681
AUTOMATIC TRANSMISSION - 47RE -
INSTALLATION......................21-688
AUTOMATIC TRANSMISSION - 47RE -
OPERATION........................21-651
AUTOMATIC TRANSMISSION - 47RE -
REMOVAL...........................21-673
AUTOMATIC TRANSMISSION -
DIAGNOSIS AND TESTING......21-143,21-314,
21-486,21-657
AUTOMATIC TRANSMISSION FLUID -
DESCRIPTION.........................0-5
AUTOMATIC TRANSMISSION FLUID -
OPERATION...........................0-5
AXLE - 216FBI - ADJUSTMENTS, FRONT . . . 3-17
AXLE - 216FBI - DESCRIPTION, FRONT....3-12
AXLE - 216FBI - INSTALLATION, FRONT....3-17
AXLE - 216FBI - OPERATION, FRONT......3-12
AXLE - 216FBI - REMOVAL, FRONT.......3-16
AXLE - 248FBI - ADJUSTMENTS, FRONT . . . 3-50
AXLE - 248FBI - DESCRIPTION, FRONT....3-45
AXLE - 248FBI - INSTALLATION, FRONT....3-50
AXLE - 248FBI - OPERATION, FRONT......3-45
AXLE - 248FBI - REMOVAL, FRONT.......3-50
AXLE - 248RBI - ADJUSTMENTS, REAR . . . 3-114
AXLE - 248RBI - DESCRIPTION, REAR....3-109
AXLE - 248RBI - INSTALLATION, REAR . . . 3-114
AXLE - 248RBI - OPERATION, REAR......3-109
AXLE - 248RBI - REMOVAL, REAR.......3-113
AXLE - 267RBI - ADJUSTMENTS, REAR . . . 3-145
AXLE - 267RBI - DESCRIPTION, REAR....3-140
AXLE - 267RBI - INSTALLATION, REAR . . . 3-145
AXLE - 267RBI - OPERATION, REAR......3-140
AXLE - 267RBI - REMOVAL, REAR.......3-144
AXLE - 286RBI - ADJUSTMENTS, REAR . . . 3-174
AXLE - 286RBI - DESCRIPTION, REAR....3-169
AXLE - 286RBI - INSTALLATION, REAR . . . 3-174
AXLE - 286RBI - OPERATION, REAR......3-169
AXLE - 286RBI - REMOVAL, REAR.......3-173
AXLE - 9 1/4 - ADJUSTMENTS, REAR.....3-84
AXLE - 9 1/4 - DESCRIPTION, REAR......3-77
AXLE - 9 1/4 - INSTALLATION, REAR......3-84
AXLE - 9 1/4 - OPERATION, REAR........3-77
AXLE - 9 1/4 - REMOVAL, REAR..........3-83
AXLE - DIAGNOSIS AND TESTING . . . 3-111,3-13,
3-142,3-171,3-46,3-80
AXLE - INSTALLATION, INTERMEDIATE....3-61
AXLE - REMOVAL, INTERMEDIATE........3-60
AXLE, 216FBI - FRONT.................3-25
AXLE, 248FBI - FRONT.................3-58
AXLE, 248RBI - REAR.................3-122
AXLE, 267RBI - REAR.................3-153
AXLE, 286 RBI - REAR................3-182
AXLE, 286RBI - REAR
.................3-182
AXLE, 9 1/4 - REAR
...................3-90
AXLE BEARINGS - INSTALLATION
. . 3-125,3-156,
3-185,3-95
AXLE BEARINGS - REMOVAL
. 3-125,3-156,3-185,
3-94
AXLE SHAFT SEALS - INSTALLATION
. 3-29,3-61,
3-94AXLE SHAFT SEALS - REMOVAL . 3-29,3-61,3-94
AXLE SHAFTS - INSTALLATION....3-125,3-156,
3-185,3-28,3-60,3-93
AXLE SHAFTS - INTERMEDIATE -
INSTALLATION........................3-28
AXLE SHAFTS - INTERMEDIATE -
REMOVAL...........................3-28
AXLE SHAFTS - REMOVAL . . . 3-125,3-156,3-185,
3-28,3-60,3-93
AXLE, SPECIAL TOOLS - FRONT..........3-58
AXLE VACUUM MOTOR - ASSEMBLY . . 3-33,3-65
AXLE VACUUM MOTOR - DESCRIPTION . . . 3-29,
3-62
AXLE VACUUM MOTOR - DISASSEMBLY . . . 3-33,
3-65
AXLE VACUUM MOTOR - INSTALLATION . . . 3-33,
3-65
AXLE VACUUM MOTOR - OPERATION . 3-30,3-62
AXLE VACUUM MOTOR - REMOVAL . . . 3-33,3-65
AXLES, SPECIAL TOOLS - FRONT.........3-25
BACK - BENCH SEAT - INSTALLATION,
SEAT .............................23-135
BACK - BENCH SEAT - REMOVAL, SEAT . . 23-135
BACK - SPLIT BENCH - INSTALLATION,
SEAT .............................23-136
BACK - SPLIT BENCH - REMOVAL, SEAT . 23-135
BACK COVER - INSTALLATION, SEAT....23-137
BACK COVER - REMOVAL, SEAT........23-137
BACK COVER - SPLIT BENCH -
INSTALLATION, SEAT.................23-138
BACK COVER - SPLIT BENCH -
REMOVAL, SEAT....................23-137
BACK RECLINER - INSTALLATION, SEAT . 23-138
BACK RECLINER - REMOVAL, SEAT.....23-138
BACKLITE - INSTALLATION............23-145
BACKLITE - REMOVAL................23-145
BACKLITE LATCH AND KEEPER -
INSTALLATION......................23-146
BACKLITE LATCH AND KEEPER -
REMOVAL.........................23-146
BACKLITE VENT GLASS - INSTALLATION . 23-147
BACKLITE VENT GLASS - REMOVAL.....23-147
BAFFLE - INSTALLATION, HVAC
HOUSING INLET.....................24-37
BAFFLE - REMOVAL, HVAC HOUSING
INLET..............................24-36
BALANCE - STANDARD PROCEDURES,
TIRE AND WHEEL.....................22-4
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.............................2-10
BALL JOINT - DIAGNOSIS AND TESTING,
UPPER..............................2-12
BALL JOINT - INSTALLATION, LOWER.....2-25
BALL JOINT - INSTALLATION, UPPER.....2-25
BAND OPERATION - DIAGNOSIS AND
TESTING, AIR CHECKING
TRANSMISSION CLUTCH.......21-147,21-318
BAND OPERATION - DIAGNOSIS AND
TESTING, AIR TESTING
TRANSMISSION CLUTCH.......21-490,21-661
BANDS - ADJUSTMENT . . 21-193,21-364,21-539,
21-709
BANDS - DESCRIPTION . . 21-192,21-363,21-538,
21-709
BANDS - OPERATION....21-192,21-364,21-539,
21-709
BAR - DESCRIPTION, STABILIZER....2-12,2-22,
2-30
BAR - DESCRIPTION, TRACK............2-23
BAR - DIAGNOSIS AND TESTING, TRACK . . . 2-23
BAR - INSTALLATION, STABILIZER . . . 2-12,2-23,
2-30
BAR - INSTALLATION, TRACK............2-23
BAR - OPERATION, STABILIZER . . 2-12,2-22,2-30
BAR - OPERATION, TRACK..............2-23
BAR - REMOVAL, STABILIZER . . . 2-12,2-22,2-30
BAR - REMOVAL, TRACK...............2-23
BARRELS - INSTALLATION, PANEL
OUTLET............................24-32
BARRELS - REMOVAL, PANEL OUTLET . . . 24-32
BASE BRAKE, SPECIFICATIONS
............5-2
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING
.............................5-5
BASE BRAKES, SPECIAL TOOLS
...........5-4
BASE COAT/CLEAR COAT FINISH -
DESCRIPTION
......................23-129
BASE COAT/CLEAR COAT FINISH -
OPERATION
........................23-129BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-8
BATTERY - DESCRIPTION...............8F-6
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY - INSPECTION................30-7
BATTERY - INSTALLATION..............8F-17
BATTERY - OPERATION.................8F-7
BATTERY - REMOVAL.................8F-17
BATTERY CABLE - DESCRIPTION........8F-19
BATTERY CABLE - OPERATION..........8F-20
BATTERY CABLES - DIAGNOSIS &
TESTING...........................8F-20
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-9
BATTERY ELECTROLYTE LEVEL -
STANDARD PROCEDURE, CHECKING......8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-18
BATTERY HOLDDOWN - INSTALLATION . . . 8F-18
BATTERY HOLDDOWN - OPERATION.....8F-18
BATTERY HOLDDOWN - REMOVAL.......8F-18
BATTERY, SPECIFICATIONS..............8F-6
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-5
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-29
BATTERY TEMPERATURE SENSOR -
INSTALLATION.......................8F-29
BATTERY TEMPERATURE SENSOR -
OPERATION.........................8F-29
BATTERY TEMPERATURE SENSOR -
REMOVAL..........................8F-29
BATTERY TRAY - DESCRIPTION.........8F-24
BATTERY TRAY - INSTALLATION.........8F-25
BATTERY TRAY - OPERATION...........8F-25
BATTERY TRAY - REMOVAL............8F-25
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-21
BEAM INDICATOR - DIAGNOSIS AND
TESTING, HIGH......................8J-22
BEAM INDICATOR - OPERATION, HIGH....8J-22
BEARING - CENTER BEARING
ADJUSTMENT, CENTER.................3-10
BEARING - DESCRIPTION, CENTER.......3-10
BEARING - DESCRIPTION, CLUTCH
RELEASE............................6-14
BEARING - DESCRIPTION, PILOT.........6-17
BEARING - INSTALLATION, CENTER.......3-10
BEARING - INSTALLATION, CLUTCH
RELEASE............................6-15
BEARING - INSTALLATION, HUB
...........2-9
BEARING - INSTALLATION, OUTPUT
SHAFT FRONT
....21-213,21-384,21-560,21-730
BEARING - INSTALLATION, OUTPUT
SHAFT REAR
.....21-213,21-384,21-560,21-731
BEARING - INSTALLATION, PILOT
........6-18
BEARING - INSTALLATION, PITMAN
......19-21
BEARING - OPERATION, CENTER
.........3-10
BEARING - OPERATION, CLUTCH
RELEASE
............................6-14
BEARING - OPERATION, PILOT
...........6-18
BEARING - REMOVAL, CENTER
...........3-10
BEARING - REMOVAL, CLUTCH RELEASE
. . . 6-15
BEARING - REMOVAL, HUB
..............2-9
BEARING - REMOVAL, OUTPUT SHAFT
FRONT
..........21-213,21-384,21-559,21-730
BEARING - REMOVAL, OUTPUT SHAFT
REAR
...........21-213,21-384,21-560,21-731
BEARING - REMOVAL, PILOT
............6-18
BEARING - REMOVAL, PITMAN
..........19-20
BEARING ADJUSTMENT, CENTER
BEARING - CENTER
....................3-10
BEARING AND CRANKSHAFT JOURNAL
CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD
........9-274
BEARING CLEARANCE - STANDARD
PROCEDURE, MAIN
...................9-275
BEARING FITTING - STANDARD
PROCEDURE, CONNECTING ROD
. . . 9-144,9-202,
9-88
BEARING FITTING - STANDARD
PROCEDURE, CRANKSHAFT MAIN
. . . 9-146,9-90
BEARING FITTING - STANDARD
PROCEDURE, MAIN
...............9-203,9-33
BR/BEINDEX 3
Description Group-Page Description Group-Page Description Group-Page

CONTROL/CENTRAL TIMER MODULE -
INSTALLATION, BODY..................8E-6
CONTROL/CENTRAL TIMER MODULE -
OPERATION, BODY....................8E-3
CONTROL/CENTRAL TIMER MODULE -
REMOVAL, BODY......................8E-5
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION.......................8E-11
CONTROLLER ANTILOCK BRAKE -
INSTALLATION.......................8E-12
CONTROLLER ANTILOCK BRAKE -
OPERATION.........................8E-11
CONTROLLER ANTILOCK BRAKE -
REMOVAL..........................8E-12
CONTROLS - DIAGNOSIS AND TESTING,
OVERDRIVE
ELECTRICAL.....21-215,21-386,21-579,21-732
CONVERTER - 3.9L/5.2L/5.9L -
DESCRIPTION, CATALYTIC...............11-5
CONVERTER - 3.9L/5.2L/5.9L -
INSPECTION, CATALYTIC................11-5
CONVERTER - 3.9L/5.2L/5.9L -
INSTALLATION, CATALYTIC..............11-5
CONVERTER - 3.9L/5.2L/5.9L -
OPERATION, CATALYTIC................11-5
CONVERTER - 3.9L/5.2L/5.9L -
REMOVAL, CATALYTIC..................11-5
CONVERTER - 5.9L HEAVY DUTY/8.0L -
DESCRIPTION, CATALYTIC...............11-6
CONVERTER - 5.9L HEAVY DUTY/8.0L -
INSPECTION, CATALYTIC................11-7
CONVERTER - 5.9L HEAVY DUTY/8.0L -
INSTALLATION, CATALYTIC..............11-7
CONVERTER - 5.9L HEAVY DUTY/8.0L -
OPERATION, CATALYTIC................11-6
CONVERTER - 5.9L HEAVY DUTY/8.0L -
REMOVAL, CATALYTIC..................11-6
CONVERTER - DESCRIPTION,
TORQUE........21-256,21-427,21-600,21-773
CONVERTER - INSTALLATION,
TORQUE........21-261,21-432,21-605,21-778
CONVERTER - OPERATION,
TORQUE........21-260,21-430,21-604,21-777
CONVERTER - REMOVAL,
TORQUE........21-261,21-432,21-605,21-778
CONVERTER DRAINBACK VALVE -
DESCRIPTION,
TORQUE........21-262,21-432,21-605,21-778
CONVERTER DRAINBACK VALVE -
OPERATION,
TORQUE........21-262,21-432,21-605,21-778
CONVERTER DRAINBACK VALVE -
STANDARD PROCEDURE,
TORQUE........21-262,21-432,21-606,21-778
CONVERTER HOUSING FLUID LEAK -
DIAGNOSIS AND
TESTING........21-148,21-319,21-491,21-662
COOLANT - DESCRIPTION...............7-40
COOLANT - OPERATION
................7-40
COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL
..................7-16
COOLANT FLOW - DIAGNOSIS AND
TESTING, RADIATOR
...........7-59,7-61,7-63
COOLANT LEVEL CHECK - STANDARD
PROCEDURE
.........................7-16
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
DESCRIPTION
........................7-41
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
INSTALLATION
........................7-41
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
OPERATION
..........................7-41
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
REMOVAL
...........................7-41
COOLANT RECOVERY CONTAINER - 8.0L
- DESCRIPTION
.......................7-42
COOLANT RECOVERY CONTAINER - 8.0L
- OPERATION
.........................7-42
COOLANT SELECTION-ADDITIVES -
STANDARD PROCEDURE
................7-17
COOLANT TEMP SENSOR - 3.9L/5.2L/
5.9L - DESCRIPTION, ENGINE
............7-48
COOLANT TEMP SENSOR - 3.9L/5.2L/
5.9L - INSTALLATION, ENGINE
...........7-48COOLANT TEMP SENSOR - 3.9L/5.2L/
5.9L - OPERATION, ENGINE.............7-48
COOLANT TEMP SENSOR - 3.9L/5.2L/
5.9L - REMOVAL, ENGINE...............7-48
COOLANT THERMOSTAT - 3.9L/5.2L/
5.9L - DESCRIPTION, ENGINE............7-49
COOLANT THERMOSTAT - 3.9L/5.2L/
5.9L - INSTALLATION, ENGINE...........7-50
COOLANT THERMOSTAT - 3.9L/5.2L/
5.9L - OPERATION, ENGINE.............7-49
COOLANT THERMOSTAT - 3.9L/5.2L/
5.9L - REMOVAL, ENGINE...............7-49
COOLANT THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-54
COOLANT THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE................7-55
COOLANT THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE...................7-54
COOLANT THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE....................7-55
COOLANT THERMOSTAT - 8.0L -
DESCRIPTION, ENGINE.................7-52
COOLANT THERMOSTAT - 8.0L -
INSTALLATION, ENGINE................7-53
COOLANT THERMOSTAT - 8.0L -
OPERATION, ENGINE...................7-52
COOLANT THERMOSTAT - 8.0L -
REMOVAL, ENGINE....................7-52
COOLER - 3.9L/5.2L/5.9L - ASSEMBLY,
TRANS..............................7-82
COOLER - 3.9L/5.2L/5.9L -
DESCRIPTION, TRANS.................7-79
COOLER - 3.9L/5.2L/5.9L -
DISASSEMBLY, TRANS...................7-81
COOLER - 3.9L/5.2L/5.9L -
INSTALLATION, TRANS.................7-82
COOLER - 3.9L/5.2L/5.9L - OPERATION,
TRANS..............................7-79
COOLER - 3.9L/5.2L/5.9L - REMOVAL,
TRANS..............................7-81
COOLER - 5.9L DIESEL - DESCRIPTION,
TRANS..............................7-85
COOLER - 5.9L DIESEL - INSTALLATION,
TRANS..............................7-88
COOLER - 5.9L DIESEL - OPERATION,
TRANS..............................7-85
COOLER - 8.0L - DESCRIPTION, TRANS....7-82
COOLER - 8.0L - INSTALLATION, TRANS . . . 7-85
COOLER - 8.0L - OPERATION, TRANS.....7-82
COOLER - 8.0L - REMOVAL, TRANS.......7-84
COOLER - INSTALLATION, AIR TO OIL.....7-88
COOLER & LINES - CLEANING AND
INSPECTION, OIL.....................9-296
COOLER - REMOVAL, AIR TO OIL.........7-87
COOLER - REMOVAL, WATER TO OIL......7-87
COOLER - STANDARD PROCEDURE,
FLUSHING COOLER AND TUBES -
WITHOUT RADIATOR IN-TANK
TRANSMISSION OIL...........7-80,7-83,7-86
COOLER - STANDARD PROCEDURE,
FLUSHING COOLERS AND TUBES -
WITH RADIATOR IN-TANK
TRANSMISSION OIL...........7-79,7-83,7-85
COOLER AND PLUMBING - CLEANING,
CHARGE AIR........................11-18
COOLER AND PLUMBING -
DESCRIPTION, CHARGE AIR............11-17
COOLER AND PLUMBING - INSPECTION,
CHARGE AIR........................11-18
COOLER AND PLUMBING -
INSTALLATION, CHARGE AIR...........11-18
COOLER AND PLUMBING - OPERATION,
CHARGE AIR........................11-17
COOLER AND PLUMBING - REMOVAL,
CHARGE AIR........................11-17
COOLER AND TUBES - WITHOUT
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE, FLUSHING
........7-80,7-83,7-86
COOLERS AND TUBES - WITH
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE, FLUSHING
........7-79,7-83,7-85
COOLING, SPECIAL TOOLS
..............7-18
COOLING SYSTEM - OPERATION
..........7-4
COOLING SYSTEM 3.9L/5.2L/5.9L/8.0L
ENGINES - STANDARD PROCEDURE,
DRAINING
...........................7-15COOLING SYSTEM 3.9L/5.2L/5.9L/8.0L
ENGINES - STANDARD PROCEDURE,
REFILLING...........................7-15
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, DRAINING.....7-15
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, REFILLING.....7-15
COOLING SYSTEM CLEANING/REVERSE
FLUSHING - STANDARD PROCEDURE.....7-16
COOLING SYSTEM DIESEL ENGINE -
DIAGNOSIS AND TESTING..............7-12
COOLING SYSTEM FLOW - 3.9L/5.2L/
5.9L ENGINE - DESCRIPTION.............7-1
COOLING SYSTEM FLOW - 5.9L DIESEL
- DESCRIPTION........................7-1
COOLING SYSTEM GAS ENGINE -
DIAGNOSIS AND TESTING...............7-7
COOLING SYSTEM LEAKS - DIAGNOSIS
AND TESTING.........................7-5
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION........................24-1
CORE - DESCRIPTION, HEATER.........24-55
CORE - INSTALLATION, HEATER.........24-56
CORE - OPERATION, HEATER...........24-55
CORE - REMOVAL, HEATER............24-56
CORE GROUND STRAP - INSTALLATION,
HEATER............................8A-15
CORE GROUND STRAP - REMOVAL,
HEATER............................8A-14
CORNER SEAL - INSTALLATION, FRONT
DOOR UPPER......................23-154
CORNER SEAL - REMOVAL, FRONT
DOOR UPPER........................23-154
COUPLERS - DESCRIPTION, A/C LINE....24-40
COUPLERS - OPERATION, A/C LINE......24-41
COUPLERS - STANDARD PROCEDURE,
A/C LINE...........................24-43
COVER - INSTALLATION, CENTER SEAT
ARMREST/LATCH...................23-132
COVER - INSTALLATION, COWL TRIM . . . 23-120
COVER - INSTALLATION, GEAR HOUSING . 9-307
COVER - INSTALLATION, INSTRUMENT
PANEL TOP........................23-115
COVER - INSTALLATION, SEAT BACK....23-137
COVER - INSTALLATION, SEAT CUSHION . 23-139
COVER - INSTALLATION, SHIFT . . . 21-133,21-90
COVER - INSTALLATION, STANCHION....23-143
COVER - INSTALLATION, STEERING
COLUMN OPENING..................23-116
COVER - REMOVAL, CENTER SEAT
ARMREST/LATCH...................23-132
COVER - REMOVAL, COWL TRIM.......23-119
COVER - REMOVAL, GEAR HOUSING.....9-306
COVER - REMOVAL, INSTRUMENT
PANEL TOP........................23-114
COVER - REMOVAL, SEAT BACK........23-137
COVER - REMOVAL, SEAT CUSHION.....23-139
COVER - REMOVAL, SHIFT.......21-132,21-90
COVER - REMOVAL, STANCHION.......23-143
COVER - REMOVAL, STEERING COLUMN
OPENING..........................23-115
COVER - REMOVAL, WHEEL............22-12
COVER - SPLIT BENCH - INSTALLATION,
SEAT BACK........................23-138
COVER - SPLIT BENCH - INSTALLATION,
SEAT CUSHION.....................23-140
COVER - SPLIT BENCH - REMOVAL,
SEAT BACK........................23-137
COVER - SPLIT BENCH - REMOVAL,
SEAT CUSHION.....................23-139
COVER GASKET - DESCRIPTION,
CYLINDER...........................9-79
COVER GASKET - DESCRIPTION,
CYLINDER HEAD......................9-22
COVER GASKET - OPERATION,
CYLINDER HEAD......................9-22
COVER INSTALLED - INSTALLATION,
FRONT OIL SEAL - FRONT.............9-205
COVER INSTALLED - REMOVAL, FRONT
OIL SEAL - FRONT
...................9-204
COVER REMOVED - INSTALLATION,
FRONT OIL SEAL - FRONT
.............9-205
COVER REMOVED - REMOVAL, FRONT
OIL SEAL - FRONT
...................9-204
COVER(S) - CLEANING, CYLINDER HEAD
. 9-138,
9-194,9-24,9-253,9-81
COVER(S) - DESCRIPTION, CYLINDER
HEAD
..............................9-194
BR/BEINDEX 9
Description Group-Page Description Group-Page Description Group-Page

COVER(S) - INSPECTION, CYLINDER
HEAD............9-138,9-194,9-24,9-253,9-81
COVER(S) - INSTALLATION, CYLINDER
HEAD............9-138,9-194,9-24,9-253,9-81
COVER(S) - INSTALLATION, TIMING
BELT / CHAIN.........9-113,9-169,9-226,9-56
COVERS - INSTALLATION, WHEEL.......30-10
COVER(S) - REMOVAL, CYLINDER HEAD . 9-138,
9-194,9-24,9-253,9-81
COVER(S) - REMOVAL, TIMING BELT /
CHAIN...............9-113,9-169,9-225,9-56
COWL GRILLE - INSTALLATION.........23-90
COWL GRILLE - REMOVAL.............23-90
COWL TRIM COVER - INSTALLATION....23-120
COWL TRIM COVER - REMOVAL.......23-119
COWL WEATHERSTRIP - INSTALLATION . 23-153
COWL WEATHERSTRIP - REMOVAL.....23-153
C-PILLAR TRIM - INSTALLATION.......23-128
C-PILLAR TRIM - REMOVAL...........23-128
CRANKCASE BREATHER VAPOR
CANISTER - INSTALLATION.............9-242
CRANKCASE BREATHER VAPOR
CANISTER - REMOVAL................9-241
CRANKCASE VENT HOSE - OPERATION . . . 25-32
CRANKSHAFT - DESCRIPTION . 9-145,9-275,9-31,
9-88
CRANKSHAFT - INSTALLATION....9-145,9-203,
9-32,9-89
CRANKSHAFT - OPERATION....9-145,9-31,9-88
CRANKSHAFT - REMOVAL . . 9-145,9-202,9-31,9-88
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE, CONNECTING
ROD BEARING.......................9-274
CRANKSHAFT MAIN BEARING FITTING -
STANDARD PROCEDURE...........9-146,9-90
CRANKSHAFT MAIN BEARINGS -
DESCRIPTION...............9-146,9-32,9-90
CRANKSHAFT MAIN BEARINGS -
INSTALLATION.........9-147,9-204,9-34,9-90
CRANKSHAFT MAIN BEARINGS -
OPERATION.................9-146,9-32,9-90
CRANKSHAFT MAIN BEARINGS -
REMOVAL.............9-147,9-204,9-33,9-90
CRANKSHAFT OIL SEAL - FRONT -
DESCRIPTION...............9-147,9-34,9-91
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION.........9-148,9-277,9-34,9-91
CRANKSHAFT OIL SEAL - FRONT -
OPERATION.................9-147,9-34,9-91
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL.............9-147,9-276,9-34,9-91
CRANKSHAFT OIL SEAL - REAR -
DESCRIPTION...............9-148,9-34,9-91
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION....9-149,9-206,9-278,9-35,9-92
CRANKSHAFT OIL SEAL - REAR -
OPERATION.................9-148,9-34,9-92
CRANKSHAFT OIL SEAL - REAR -
REMOVAL........9-149,9-206,9-278,9-35,9-92
CRANKSHAFT REAR OIL SEAL RETAINER
- INSTALLATION................9-206,9-279
CRANKSHAFT REAR OIL SEAL RETAINER
- REMOVAL....................9-206,9-278
CROSSHEADS - CLEANING.............9-249
CROSSHEADS - INSPECTION...........9-250
CRUISE INDICATOR - DESCRIPTION......8J-18
CRUISE INDICATOR - OPERATION.......8J-18
CUBBY BIN - INSTALLATION...........23-110
CUBBY BIN - REMOVAL..............23-110
CUMMINS TURBO DIESEL -
DESCRIPTION, MAINTENANCE
SCHEDULES - 24-VALVE................0-22
CUP HOLDER - INSTALLATION.........23-111
CUP HOLDER - REMOVAL.............23-110
CUSHION - INSTALLATION, SEAT.......23-138
CUSHION - REMOVAL, SEAT...........23-138
CUSHION COVER - INSTALLATION, SEAT . 23-139
CUSHION COVER - REMOVAL, SEAT.....23-139
CUSHION COVER - SPLIT BENCH -
INSTALLATION, SEAT.................23-140
CUSHION COVER - SPLIT BENCH -
REMOVAL, SEAT....................23-139
CYLINDER - DESCRIPTION, MASTER
......5-29
CYLINDER - DIAGNOSIS AND TESTING,
IGNITION SWITCH AND KEY LOCK
.......19-10
CYLINDER - INSTALLATION, LOCK
.......23-73
CYLINDER - INSTALLATION, MASTER
.....5-30
CYLINDER - OPERATION, MASTER
........5-29CYLINDER - REMOVAL, LOCK...........23-73
CYLINDER - REMOVAL, MASTER.........5-30
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER.................5-30
CYLINDER BORE HONING - STANDARD
PROCEDURE...........9-10,9-126,9-180,9-69
CYLINDER BORE REPAIR - STANDARD
PROCEDURE........................9-265
CYLINDER COMBUSTION PRESSURE
LEAKAGE - DIAGNOSIS AND TESTING....9-124,
9-179,9-67,9-9
CYLINDER COMPRESSION PRESSURE -
DIAGNOSIS AND TESTING . 9-124,9-179,9-67,9-9
CYLINDER COVER GASKET -
DESCRIPTION........................9-79
CYLINDER HEAD - CLEANING . 9-137,9-193,9-23,
9-248,9-80
CYLINDER HEAD - DESCRIPTION . . 9-136,9-191,
9-22,9-246,9-79
CYLINDER HEAD - INSPECTION....9-137,9-193,
9-23,9-250,9-80
CYLINDER HEAD - INSTALLATION . . 9-137,9-193,
9-23,9-250,9-80
CYLINDER HEAD - OPERATION . . 9-136,9-22,9-79
CYLINDER HEAD - REMOVAL . 9-137,9-192,9-23,
9-246,9-80
CYLINDER HEAD COVER GASKET -
DESCRIPTION........................9-22
CYLINDER HEAD COVER GASKET -
OPERATION..........................9-22
CYLINDER HEAD COVER(S) - CLEANING . . 9-138,
9-194,9-24,9-253,9-81
CYLINDER HEAD COVER(S) -
DESCRIPTION.......................9-194
CYLINDER HEAD COVER(S) -
INSPECTION......9-138,9-194,9-24,9-253,9-81
CYLINDER HEAD COVER(S) -
INSTALLATION....9-138,9-194,9-24,9-253,9-81
CYLINDER HEAD COVER(S) - REMOVAL . . 9-138,
9-194,9-24,9-253,9-81
CYLINDER HEAD GASKET FAILURE -
DIAGNOSIS AND TESTING....9-136,9-191,9-22,
9-79
CYLINDER HOUSING - INSTALLATION,
LOCK..............................19-11
CYLINDER HOUSING - REMOVAL, LOCK . . 19-10
CYLINDER LOCK SWITCH -
DESCRIPTION, DOOR..................8N-5
CYLINDER LOCK SWITCH - DIAGNOSIS
& TESTING, DOOR....................8N-5
CYLINDER LOCK SWITCH -
INSTALLATION, DOOR.................8N-6
CYLINDER LOCK SWITCH - OPERATION,
DOOR..............................8N-5
CYLINDER LOCK SWITCH - REMOVAL,
DOOR..............................8N-6
CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING, MASTER......5-29
CYLINDERS - ASSEMBLY, WHEEL.........5-31
CYLINDERS - CLEANING, WHEEL.........5-31
CYLINDERS - DESCRIPTION, LOCK.......23-1
CYLINDERS - DISASSEMBLY, WHEEL......5-31
CYLINDERS - INSPECTION, WHEEL.......5-31
CYLINDERS - INSTALLATION, WHEEL.....5-32
CYLINDERS - REMOVAL, WHEEL.........5-31
DAM - INSTALLATION, FRONT AIR........13-2
DAM - REMOVAL, FRONT AIR...........13-1
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE,
REPAIR ..........9-11,9-125,9-181,9-238,9-68
DAMPER - INSPECTION, VIBRATION.....9-289
DAMPER - INSTALLATION,
VIBRATION.......9-156,9-212,9-289,9-42,9-99
DAMPER - REMOVAL,
VIBRATION.......9-155,9-212,9-289,9-42,9-99
DATA BUS - DESCRIPTION, CCD..........8E-6
DATA BUS - DIAGNOSIS AND TESTING,
CCD ...............................8E-11
DATA BUS - OPERATION, CCD...........8E-7
DATA LINK CONNECTOR - DESCRIPTION . . 8E-12
DATA LINK CONNECTOR - OPERATION
....8E-12
DATA PLATE - DESCRIPTION, ENGINE
....9-244
DATA PLATE, SPECIFICATIONS - FUEL
INJECTION PUMP
....................14-73
DAY / NIGHT MIRROR - DESCRIPTION,
AUTOMATIC
........................8N-10
DAY / NIGHT MIRROR - INSTALLATION,
AUTOMATIC
........................8N-12DAY / NIGHT MIRROR - OPERATION,
AUTOMATIC........................8N-11
DAY / NIGHT MIRROR - REMOVAL,
AUTOMATIC........................8N-12
DAY/NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC................8N-11
DAYTIME RUNNING LAMP MODULE -
DESCRIPTION........................8L-9
DAYTIME RUNNING LAMP MODULE -
INSTALLATION........................8L-9
DAYTIME RUNNING LAMP MODULE -
OPERATION..........................8L-9
DAYTIME RUNNING LAMP MODULE -
REMOVAL...........................8L-9
DECALS - INSTALLATION..............23-63
DECALS - INSTALLATION, BODY
STRIPES...........................23-87
DECALS - REMOVAL..................23-63
DECALS - REMOVAL, BODY STRIPES.....23-87
DEFINITION - DESCRIPTION, TRIP.......25-18
DEFROSTER AND DEMISTER DUCT
ADAPTER - INSTALLATION.............24-35
DEFROSTER AND DEMISTER DUCT
ADAPTER - REMOVAL.................24-35
DEFROSTER AND DEMISTER DUCTS -
INSTALLATION.......................24-35
DEFROSTER AND DEMISTER DUCTS -
REMOVAL..........................24-34
DE-GLAZE - STANDARD PROCEDURE-
CYLINDER BORE.....................9-264
DELIVERY - DIESEL - OPERATION, FUEL . . 14-56
DELIVERY - SPECIFICATIONS, TORQUE -
FUEL...............................14-4
DELIVERY STORAGE - DESCRIPTION,
PRE ...............................30-19
DELIVERY STORAGE - STANDARD
PROCEDURE, PRE....................30-20
DELIVERY SYSTEM - DESCRIPTION,
DIESEL FUEL........................14-54
DELIVERY SYSTEM - DESCRIPTION,
FUEL...............................14-2
DELIVERY SYSTEM - OPERATION, FUEL . . . 14-2
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS...............8M-5
DEMISTER DUCT ADAPTER -
INSTALLATION, DEFROSTER............24-35
DEMISTER DUCT ADAPTER - REMOVAL,
DEFROSTER.........................24-35
DEMISTER DUCTS - INSTALLATION,
DEFROSTER.........................24-35
DEMISTER DUCTS - REMOVAL,
DEFROSTER.........................24-34
DEMISTER DUCTS - REMOVAL,
INSTRUMENT PANEL..................24-37
DEMISTER GRILLES - INSTALLATION.....24-32
DEMISTER GRILLES - REMOVAL........24-31
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN
AIRBAG.............................8O-4
DETECTION PUMP - DESCRIPTION, LEAK . 25-33
DETECTION PUMP - INSTALLATION,
LEAK..............................25-34
DETECTION PUMP - REMOVAL, LEAK....25-34
DIAGNOSIS - INTRODUCTION -
DIAGNOSIS AND TESTING, ENGINE . 9-118,9-173,
9-3
DIAGNOSIS - MECHANICAL - DIAGNOSIS
AND TESTING, ENGINE................9-232
DIAGNOSIS CHARTS - DIAGNOSIS AND
TESTING........21-149,21-320,21-492,21-663
DIAGNOSIS CHARTS - DIAGNOSIS AND
TESTING, SMOKE....................9-234
DIAGNOSIS, INTRODUCTION -
DIAGNOSIS AND TESTING-ENGINE........9-61
DIAGNOSTIC AND TESTING, CLUTCH.......6-2
DIAGNOSTIC TROUBLE CODES -
DESCRIPTION........................25-2
DIAGNOSTICS (OBD) - DIAGNOSIS AND
TESTING, ON-BOARD...................7-4
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING
......................8W-01-1
DIAGRAMS - HYDRAULIC SCHEMATICS,
SCHEMATICS
.....21-174,21-345,21-520,21-690
DIESEL - CLEANING, RADIATOR - 5.9L
....7-65
DIESEL - CLEANING, RADIATOR FAN -
5.9L
................................7-44
DIESEL - CLEANING, WATER PUMP -
5.9L
................................7-73
10 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page