display DODGE RAM 2001 Service Manual PDF

cific range of engine RPM, engine temperature,
and/or input voltage to the PCM.
The PCM might not store a DTC for a monitored
circuit even though a malfunction has occurred. This
may happen because one of the DTC criteria for the
circuit has not been met.For example, assume the
diagnostic trouble code criteria requires the PCM to
monitor the circuit only when the engine operates
between 750 and 2000 RPM. Suppose the sensor's
output circuit shorts to ground when engine operates
above 2400 RPM (resulting in 0 volt input to the
PCM). Because the condition happens at an engine
speed above the maximum threshold (2000 rpm), the
PCM will not store a DTC.
There are several operating conditions for which
the PCM monitors and sets DTC's. Refer to Moni-
tored Systems, Components, and Non-Monitored Cir-
cuits in this section.
Technicians must retrieve stored DTC's by connect-
ing the DRB scan tool (or an equivalent scan tool) to
the 16±way data link connector (Fig. 3).
NOTE: Various diagnostic procedures may actually
cause a diagnostic monitor to set a DTC. For
instance, pulling a spark plug wire to perform a
spark test may set the misfire code. When a repair
is completed and verified, connect the DRB scan
tool to the 16±way data link connector to erase all
DTC's and extinguish the MIL.
OPERATION - DIESEL
The PCM and ECM monitor many different cir-
cuits in the powertrain system. If the ECM or PCM
senses a problem with a monitored circuit oftenenough to indicate an actual problem, it stores a
Diagnostic Trouble Code (DTC) in the ECM's or
PCM's memory. With certain DTC's, if the problem is
repaired or ceases to exist, the ECM or PCM cancels
the code after 40 warm-up cycles. Certain other
DTC's may be cancelled after 1 or 2 good ªtripsº.
Refer to Trip Definition. DTC's that affect vehicle
emissions illuminate the Malfunction Indicator Lamp
(MIL). The MIL is displayed as an engine icon
(graphic) on the instrument panel. Refer to Malfunc-
tion Indicator Lamp.
Certain DTC's will set a ªcompanion DTCº in the
opposite control module. This means that after
repair, the DTC must be erased frombothmodules.
Certain criteria must be met before the ECM or
PCM will store a DTC in memory. The criteria may
be a specific range of engine RPM, throttle opening,
engine temperature or input voltage.
The ECM or PCM might not store a DTC for a
monitored circuit even though a malfunction has
occurred. This may happen because one of the DTC
criteria for the circuit has not been met.For exam-
ple,assume the DTC criteria requires the ECM to
monitor the circuit only when the engine operates
between 750 and 2000 RPM. Suppose the sensor's
output circuit shorts to ground when engine operates
above 2400 RPM (resulting in 0 volt input to the
ECM). Because the condition happens at an engine
speed above the maximum threshold (2000 rpm), the
ECM will not store a DTC.
There are several operating conditions for which
the ECM and PCM monitors and sets DTC's. Refer to
Monitored Systems, Components, and Non-Monitored
Circuits.
Technicians must retrieve stored DTC's by connect-
ing the DRB scan tool (or an equivalent scan tool) to
the 16±way data link connector (Fig. 3). Refer to the
Diagnostic Trouble Code chart (list).Remember
that DTC's are the results of a system or circuit
failure, but do not directly identify the failed
component or components.
Various diagnostic procedures may actually cause a
diagnostic monitor to set a DTC. For instance, dis-
connecting a relay or removing an electrical connec-
tor while the engine is running. When a repair is
completed and verified, connect the DRB scan tool to
the 16±way data link connector to erase all ECM and
PCM DTC's and extinguish the MIL.
OPERATION - TASK MANAGER
The Task Manager determines which tests happen
when and which functions occur when. Many of the
diagnostic steps required by OBD II must be per-
formed under specific operating conditions. The Task
Manager software organizes and prioritizes the diag-
nostic procedures. The job of the Task Manager is to
Fig. 3 16-WAY DATA LINK CONNECTOR
1 - DATA LINK CONNECTOR
BR/BEEMISSIONS CONTROL 25 - 19
EMISSIONS CONTROL (Continued)

DTC Self Erasure
With one trip components or systems, the MIL is
illuminated upon test failure and DTCs are stored.
Two trip monitors are components requiring failure
in two consecutive trips for MIL illumination. Upon
failure of the first test, the Task Manager enters a
maturing code. If the component fails the test for a
second time the code matures and a DTC is set.
After three good trips the MIL is extinguished and
the Task Manager automatically switches the trip
counter to a warm-up cycle counter. DTCs are auto-
matically erased following 40 warm-up cycles if the
component does not fail again.
For misfire and fuel system monitors, the compo-
nent must pass the test under a Similar Conditions
Window in order to record a good trip. A Similar Con-
ditions Window is when engine RPM is within6375
RPM and load is within610% of when the fault
occurred.
NOTE: It is important to understand that a compo-
nent does not have to fail under a similar window of
operation to mature. It must pass the test under a
Similar Conditions Window when it failed to record
a Good Trip for DTC erasure for misfire and fuel
system monitors.
DTCs can be erased anytime with a DRB III. Eras-
ing the DTC with the DRB III erases all OBD II
information. The DRB III automatically displays a
warning that erasing the DTC will also erase all
OBD II monitor data. This includes all counter infor-
mation for warm-up cycles, trips and Freeze Frame.
Trip Indicator
TheTripis essential for running monitors and
extinguishing the MIL. In OBD II terms, a trip is a
set of vehicle operating conditions that must be met
for a specific monitor to run. All trips begin with a
key cycle.
Good Trip
The Good Trip counters are as follows:
²Specific Good Trip
²Fuel System Good Trip
²Misfire Good Trip
²Alternate Good Trip (appears as a Global Good
Trip on DRB III)
²Comprehensive Components
²Major Monitor
²Warm-Up Cycles
Specific Good Trip
The term Good Trip has different meanings
depending on the circumstances:
²If the MIL is OFF, a trip is defined as when the
Oxygen Sensor Monitor and the Catalyst Monitor
have been completed in the same drive cycle.²If the MIL is ON and a DTC was set by the Fuel
Monitor or Misfire Monitor (both continuous moni-
tors), the vehicle must be operated in the Similar
Condition Window for a specified amount of time.
²If the MIL is ON and a DTC was set by a Task
Manager commanded once-per-trip monitor (such as
the Oxygen Sensor Monitor, Catalyst Monitor, Purge
Flow Monitor, Leak Detection Pump Monitor, EGR
Monitor or Oxygen Sensor Heater Monitor), a good
trip is when the monitor is passed on the next start-
up.
²If the MIL is ON and any other emissions DTC
was set (not an OBD II monitor), a good trip occurs
when the Oxygen Sensor Monitor and Catalyst Mon-
itor have been completed, or two minutes of engine
run time if the Oxygen Sensor Monitor and Catalyst
Monitor have been stopped from running.
Fuel System Good Trip
To count a good trip (three required) and turn off
the MIL, the following conditions must occur:
²Engine in closed loop
²Operating in Similar Conditions Window
²Short Term multiplied by Long Term less than
threshold
²Less than threshold for a predetermined time
If all of the previous criteria are met, the PCM will
count a good trip (three required) and turn off the
MIL.
Misfire Good Trip
If the following conditions are met the PCM will
count one good trip (three required) in order to turn
off the MIL:
²Operating in Similar Condition Window
²1000 engine revolutions with no misfire
Warm-Up Cycles
Once the MIL has been extinguished by the Good
Trip Counter, the PCM automatically switches to a
Warm-Up Cycle Counter that can be viewed on the
DRB III. Warm-Up Cycles are used to erase DTCs
and Freeze Frames. Forty Warm-Up cycles must
occur in order for the PCM to self-erase a DTC and
Freeze Frame. A Warm-Up Cycle is defined as fol-
lows:
²Engine coolant temperature must start below
and rise above 160É F
²Engine coolant temperature must rise by 40É F
²No further faults occur
Freeze Frame Data Storage
Once a failure occurs, the Task Manager records
several engine operating conditions and stores it in a
Freeze Frame. The Freeze Frame is considered one
frame of information taken by an on-board data
recorder. When a fault occurs, the PCM stores the
input data from various sensors so that technicians
BR/BEEMISSIONS CONTROL 25 - 21
EMISSIONS CONTROL (Continued)

can determine under what vehicle operating condi-
tions the failure occurred.
The data stored in Freeze Frame is usually
recorded when a system fails the first time for two
trip faults. Freeze Frame data will only be overwrit-
ten by a different fault with a higher priority.
CAUTION: Erasing DTCs, either with the DRB III or
by disconnecting the battery, also clears all Freeze
Frame data.
Similar Conditions Window
The Similar Conditions Window displays informa-
tion about engine operation during a monitor. Abso-
lute MAP (engine load) and Engine RPM are stored
in this window when a failure occurs. There are two
different Similar conditions Windows: Fuel System
and Misfire.
FUEL SYSTEM
²Fuel System Similar Conditions WindowÐ
An indicator that 'Absolute MAP When Fuel Sys Fail'
and 'RPM When Fuel Sys Failed' are all in the same
range when the failure occurred. Indicated by switch-
ing from 'NO' to 'YES'.
²Absolute MAP When Fuel Sys FailÐ The
stored MAP reading at the time of failure. Informs
the user at what engine load the failure occurred.
²Absolute MAPÐ A live reading of engine load
to aid the user in accessing the Similar Conditions
Window.
²RPM When Fuel Sys FailÐ The stored RPM
reading at the time of failure. Informs the user at
what engine RPM the failure occurred.
²Engine RPMÐ A live reading of engine RPM
to aid the user in accessing the Similar Conditions
Window.
²Adaptive Memory FactorÐ The PCM utilizes
both Short Term Compensation and Long Term Adap-
tive to calculate the Adaptive Memory Factor for
total fuel correction.
²Upstream O2S VoltsÐ A live reading of the
Oxygen Sensor to indicate its performance. For
example, stuck lean, stuck rich, etc.
²SCW Time in Window (Similar Conditions
Window Time in Window)Ð A timer used by the
PCM that indicates that, after all Similar Conditions
have been met, if there has been enough good engine
running time in the SCW without failure detected.
This timer is used to increment a Good Trip.
²Fuel System Good Trip CounterÐATrip
Counter used to turn OFF the MIL for Fuel System
DTCs. To increment a Fuel System Good Trip, the
engine must be in the Similar Conditions Window,
Adaptive Memory Factor must be less than cali-
brated threshold and the Adaptive Memory Factormust stay below that threshold for a calibrated
amount of time.
²Test Done This TripÐ Indicates that the
monitor has already been run and completed during
the current trip.
MISFIRE
²Same Misfire Warm-Up StateÐ Indicates if
the misfire occurred when the engine was warmed up
(above 160É F).
²In Similar Misfire WindowÐ An indicator
that 'Absolute MAP When Misfire Occurred' and
'RPM When Misfire Occurred' are all in the same
range when the failure occurred. Indicated by switch-
ing from 'NO' to 'YES'.
²Absolute MAP When Misfire OccurredÐ
The stored MAP reading at the time of failure.
Informs the user at what engine load the failure
occurred.
²Absolute MAPÐ A live reading of engine load
to aid the user in accessing the Similar Conditions
Window.
²RPM When Misfire OccurredÐ The stored
RPM reading at the time of failure. Informs the user
at what engine RPM the failure occurred.
²Engine RPMÐ A live reading of engine RPM
to aid the user in accessing the Similar Conditions
Window.
²Adaptive Memory FactorÐ The PCM utilizes
both Short Term Compensation and Long Term Adap-
tive to calculate the Adaptive Memory Factor for
total fuel correction.
²200 Rev CounterÐ Counts 0±100 720 degree
cycles.
²SCW Cat 200 Rev CounterÐ Counts when in
similar conditions.
²SCW FTP 1000 Rev CounterÐ Counts 0±4
when in similar conditions.
²Misfire Good Trip CounterÐ Counts up to
three to turn OFF the MIL.
²Misfire DataÐ Data collected during test.
²Test Done This TripÐ Indicates YES when the
test is done.
OPERATION - NON-MONITORED CIRCUITS -
GAS ENGINES
The PCM does not monitor the following circuits,
systems and conditions that could have malfunctions
causing driveability problems. The PCM might not
store diagnostic trouble codes for these conditions.
However, problems with these systems may cause the
PCM to store diagnostic trouble codes for other sys-
tems or components.EXAMPLE:a fuel pressure
problem will not register a fault directly, but could
cause a rich/lean condition or misfire. This could
cause the PCM to store an oxygen sensor or misfire
diagnostic trouble code
25 - 22 EMISSIONS CONTROLBR/BE
EMISSIONS CONTROL (Continued)

BODY INTERIOR
INSPECTION - COMPASS
NOTE: Set variance after calibration.
(1) Calibrate and set compass variance (Fig. 26), if
so equipped (use appropriate procedures in service
information).
(2) Remove protective film from overhead console,
if equipped.
INSPECTION - FIT AND FINISH
(1) Remove any interior covers.
(2) Inspect the instrument panel, glove box door
(Fig. 27) and interior moldings for even gaps and
alignments.
(3) Check that the door panel material is clean,
free from wrinkles and installed correctly.
(4) Check that the seat material is clean, secure
and free of wrinkles.
(5) Check that the carpet is clean, secure and free
of wrinkles.
(6) Check that the headliner is clean, free of lint
and dirt smudges.
INSPECTION - LIGHTS AND SWITCHES
(1) Remove protective film from all switch bezels.
(2) Operate and visually inspect all interior lights
and switches, including:
²Dome/map lamps
²Vanity mirror lamps
²Glove box light²Ashtray light
²Cigar lighter light
²All gauge lights
²Radio display
²Door-mounted lights, if equipped
²Illuminated entry system, if equipped
(3) Visually inspect and operate all exterior lights
and their switches, including:
NOTE: Headlamp aim is preset during vehicle
assembly.
²Headlights, including high beam, optical horn
(ªflash to passº) and daylight running lamps (DRL's)
(Fig. 28)
²Tail/stop lamps (including center high-mounted
stop lamp)
²Parking lights Turn signals Brake lights (includ-
ing center high mounted stop lamp)
²Emergency flashers (Fig. 29)
²Fog/driving lights, if equipped
²Off-road or other lights, if equipped
²Cargo bed lights, if equipped
(4) Check ignition switch for proper operation in
all positions (accessory, lock, on, start and off).
INSPECTION - SEAT BELTS, SHOULDER
BELTS, RETRACTORS AND HEAD RESTRAINTS
(1) Inspect all seat belts and harnesses to ensure
that they connect and hold properly.
(2) Inspect the condition of the belts and anchors.
(3) Inspect for proper seat belt retraction.
Fig. 26 COMPASS OPERATION
Fig. 27 GLOVE BOX DOOR
30 - 12 NEW VEHICLE PREPARATIONBR/BE

ROAD TEST
DESCRIPTION - ROAD TEST INSPECTION
The following items must be inspected during the
road test portion of the new vehicle inspection.
²Check neutral safety switch operation
²Check operation of shift/clutch interlock system
²Check operation of gauges and warning lights
²Check horn operation
²Check operation of turn signals and emergency
flashers
²Check all mirror adjustments, including day/
night function
²Check windshield wipers for proper wipe pattern
and intermittent mode (if equipped)
²Check washer spray pattern
²Check heater, defroster and air conditioning for
proper operation
²Check that the fan operates quietly
²Check the rear window defroster (if equipped)
²Leave air selection lever in the fresh air position
²Check the rear heater and air conditioning for
proper operation
²Check the rear air register locations
²Check that the indicator lamps operate properly
²Check the operation of the radio, cassette and/or
compact disc player, and that sound quality is good
²Ensure that the clock displays the correct time
²Check that the trip computer/maintenance
reminder operates in all modes
²Check all speed control functions
²Check the service brakes to ensure that they
stop the vehicle in a straight line, without noise,
shudder or vibration
²Check the brake warning light
²Check the parking brake operation
²Check the engine's performance
²Check the transmission's performance for
smooth, quiet operation. If the vehicle is a 4x4, check
that the transfer case shifts easily among all ranges
²Check Autostick function (if equipped)
²Check the vehicle's steering and handling
²The steering wheel should be centered when
traveling in a straight line
²The vehicle should not pull or vibrate
²Check for squeaks, rattles and wind noise
²Check any other vehicle aspects you believe are
important, but that may not be included on the New
Vehicle Preparation Form
²Fill fuel tank with specified grade of fuel
INSPECTION - FUEL
Fill fuel tank with specified grade of gasoline (reg-
ular, midgrade or premium).
INSPECTION - OTHER
As part of DaimlerChrysler's Customer One philos-
ophy, the ªOtherº blank is provided on the New Vehi-
cle Preparation Form. This is designed to encourage
you to check any aspects of vehicle operation that
you believe are important to your customers, but that
do not appear elsewhere on the form.
INSPECTION - SQUEAKS, RATTLES AND WIND
NOISE
(1) Make sure that the instrument panel, glove
box, seats, steering wheel and column are free from
squeaks and rattles. Tighten any obvious loose fas-
teners.
(2) Check that the windows and doors are free
from squeaks, rattles and wind noise.
(3) Check that the vehicle exterior is free from
squeaks, rattles and noise, front and rear.
(4) Make sure that all interior panels are free from
squeaks and rattles.
INSPECTION - STEERING AND HANDLING
(1) Check that the power assist works properly (if
equipped). Steering should not require excessive
effort.
(2) Make sure the steering wheel does not vibrate
at idle or road speed.
(3) Ensure that the steering wheel is centered
when traveling straight ahead.
(4) Check that the vehicle does not drift to one
side.
(5) Make sure that the vehicle does not vibrate/
shake.
INSPECTION - TRANSMISSION/TRANSFER
CASE
AUTOMATIC TRANSMISSION
(1) Make sure that the park lock holds the vehicle
With the vehicle on a grade, put automatic trans-
mission in PARK and slowly release the service
brake to see if park lock holds. If it does not hold, the
transmission requires further service.
(2) Make sure shift lever operates easily/ smoothly
(Fig. 36).
Check for smooth shifting. Check for proper
upshifting and downshifting.
MANUAL TRANSMISSION
(1) Check that the shifter operates easily (Fig. 38).
(2) Make sure that the clutch operates smoothly
(Fig. 37).
(3) Look for proper synchronization.
The gears should not grind.
BR/BENEW VEHICLE PREPARATION 30 - 15

INSPECTION - PARKING BRAKE
(1) Ensure that the parking brake is easy to oper-
ate (Fig. 40).
(2) Make sure the parking brake does not drag.
(3) With the vehicle stopped on a grade, firmly
apply the service brakes, place the transmission in
NEUTRAL and set the parking brake. Slowly release
the service brakes to see if the parking brake will
hold.
(4) Check that the parking brake warning light
comes on when the parking brake is applied, and is
off when the brake is released.
INSPECTION - SERVICE BRAKES
(1) Check brake warning light operation at vehicle
startup.
(2) Check ABS warning light operation at vehicle
startup.
(3) Inspect service brake pedal travel and feel (Fig.
41).
(4) Put the vehicle in gear and apply the brakes
while the car is in motion. Be sure brake operation is
smooth and positive.
(5) Make sure that the vehicle stops in a straight
line, without pulling to one side.
(6) Check that the brakes operate quietly, without
noise.
(7) Ensure there is no shudder or vibration when
braking.
INSPECTION - SPEED CONTROL
Check the following speed control functions (Fig.
42):²Check on/off switch
²Check ªsetº operation
²Check ªresumeº function
²Check ªaccelerateº and ªdecelerateº functions
²Check brake release function
²Check ªcancelº function
INSPECTION - TRIP COMPUTER/
MAINTENANCE REMINDER
NOTE: Reset the average fuel economy when the
road test is complete.
Check that all modes operate correctly (Fig. 43).
INSPECTION - RADIO
(1) Check for good AM/FM reception, ensure that
the cassette and/or compact disc (CD) player works
properly (Fig. 44).
(2) Check for good sound quality from all speakers.
(3) Ensure that the radio displays the correct time.
(4) Check the steering wheel controls (if equipped).
INSPECTION - HEATER/AIR CONDITIONER
(1) Check that heater/defroster works properly
(Fig. 45).
(2) Turn on the heater when the engine reaches
operating temperature.
(3) Operate the blower motor in all speeds.
(4) Operate system in all modes (heat, defrost,
etc.).
(5) Operate the rear heater (if equipped).
(6) Check for hot air output at all outlets.
Fig. 40 PARKING BRAKE OPERATION
Fig. 41 SERVICE BRAKE PEDAL
BR/BENEW VEHICLE PREPARATION 30 - 17
ROAD TEST (Continued)

DIESEL - DESCRIPTION................25-1
DIESEL - DESCRIPTION........14-102,14-103
DIESEL - DESCRIPTION.................8I-5
DIESEL - DESCRIPTION, 5.9L............11-3
DIESEL - DESCRIPTION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - DESCRIPTION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - DESCRIPTION, COOLING
SYSTEM FLOW - 5.9L...................7-1
DIESEL - DESCRIPTION, ENGINE 5.9L....9-231
DIESEL - DESCRIPTION, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - DESCRIPTION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-54
DIESEL - DESCRIPTION, FAN DRIVE
VISCOUS CLUTCH - 5.9L...............7-57
DIESEL - DESCRIPTION, MAINTENANCE
SCHEDULES - 24-VALVE CUMMINS
TURBO..............................0-22
DIESEL - DESCRIPTION, RADIATOR -
5.9L................................7-63
DIESEL - DESCRIPTION, TRANS COOLER
- 5.9L..............................7-85
DIESEL - DESCRIPTION, VACUUM PUMP
- 5.9L..............................7-34
DIESEL - DESCRIPTION, WATER PUMP -
5.9L................................7-73
DIESEL - FUEL INJECTOR FIRING ORDER . 14-58
DIESEL - INSPECTION, EXHAUST PIPE -
5.9L................................11-9
DIESEL - INSPECTION, RADIATOR - 5.9L . . . 7-65
DIESEL - INSPECTION, RADIATOR FAN -
5.9L................................7-44
DIESEL - INSPECTION, TAILPIPE - 5.9L . . . 11-12
DIESEL - INSPECTION, WATER PUMP -
5.9L................................7-73
DIESEL - INSTALLATION..............14-103
DIESEL - INSTALLATION................8I-8
DIESEL - INSTALLATION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - INSTALLATION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - INSTALLATION, DRIVE BELTS -
5.9L................................7-34
DIESEL - INSTALLATION, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - INSTALLATION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-55
DIESEL - INSTALLATION, EXHAUST PIPE
- 5.9L..............................11-10
DIESEL - INSTALLATION, MUFFLER -
5.9L...............................11-11
DIESEL - INSTALLATION, RADIATOR -
5.9L................................7-65
DIESEL - INSTALLATION, RADIATOR FAN
- 5.9L..............................7-45
DIESEL - INSTALLATION, TAILPIPE - 5.9L . 11-12
DIESEL - INSTALLATION, TRANS
COOLER - 5.9L.......................7-88
DIESEL - INSTALLATION, VACUUM
PUMP - 5.9L.........................7-37
DIESEL - INSTALLATION, WATER PUMP -
5.9L................................7-74
DIESEL - OPERATION
.................8E-18
DIESEL - OPERATION
.................25-19
DIESEL - OPERATION
..........14-102,14-103
DIESEL - OPERATION
...................8I-5
DIESEL - OPERATION, BELT
TENSIONERS - 5.9L
...................7-23
DIESEL - OPERATION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L
............................7-41
DIESEL - OPERATION, ENGINE BLOCK
HEATER - 5.9L
........................7-47
DIESEL - OPERATION, ENGINE COOLANT
THERMOSTAT - 5.9L
...................7-54
DIESEL - OPERATION, FAN DRIVE
VISCOUS CLUTCH - 5.9L
...............7-57
DIESEL - OPERATION, FUEL DELIVERY
. . . 14-56
DIESEL - OPERATION, NON-MONITORED
CIRCUITS
...........................25-23
DIESEL - OPERATION, RADIATOR - 5.9L
. . . 7-63
DIESEL - OPERATION, TRANS COOLER -
5.9L
................................7-85DIESEL - OPERATION, VACUUM PUMP -
5.9L................................7-35
DIESEL - OPERATION, WATER PUMP -
5.9L................................7-73
DIESEL - REMOVAL............14-103,14-104
DIESEL - REMOVAL....................8I-7
DIESEL - REMOVAL, BELT TENSIONERS -
5.9L................................7-23
DIESEL - REMOVAL, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - REMOVAL, DRIVE BELTS - 5.9L . . 7-33
DIESEL - REMOVAL, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - REMOVAL, ENGINE COOLANT
THERMOSTAT - 5.9L...................7-55
DIESEL - REMOVAL, EXHAUST PIPE -
5.9L................................11-9
DIESEL - REMOVAL, MUFFLER - 5.9L.....11-11
DIESEL - REMOVAL, RADIATOR - 5.9L.....7-63
DIESEL - REMOVAL, RADIATOR FAN -
5.9L................................7-44
DIESEL - REMOVAL, TAILPIPE - 5.9L.....11-12
DIESEL - REMOVAL, VACUUM PUMP -
5.9L................................7-35
DIESEL - REMOVAL, WATER PUMP -
5.9L................................7-73
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-2
DIESEL ENGINE - DIAGNOSIS AND
TESTING............................11-4
DIESEL ENGINE - DIAGNOSIS AND
TESTING, COOLING SYSTEM............7-12
DIESEL ENGINE - INSTALLATION........19-35
DIESEL ENGINE - REMOVAL............19-33
DIESEL ENGINE - STANDARD
PROCEDURE, DRAINING COOLING
SYSTEM 5.9L........................7-15
DIESEL ENGINE - STANDARD
PROCEDURE, REFILLING COOLING
SYSTEM 5.9L........................7-15
DIESEL ENGINE - TORQUE.............14-90
DIESEL ENGINE, SPECIAL TOOLS - 5.9L . . 9-244
DIESEL ENGINES - DESCRIPTION,
COMPONENT MONITORS..............25-18
DIESEL ENGINES - FUEL SYSTEM
PRESSURES........................14-58
DIESEL FUEL DELIVERY SYSTEM -
DESCRIPTION.......................14-54
DIESEL FUEL INJECTION SYSTEM -
DESCRIPTION.......................14-87
DIESEL FUEL SYSTEM, SPECIAL TOOLS . . 14-59
DIESEL FUEL TANK - DESCRIPTION......14-78
DIESEL, SPECIFICATIONS - 5.9L.........9-242
DIESEL WITH AUTO. TRANS. -
INSTALLATION..................8P-11,8P-4
DIESEL WITH AUTO. TRANS. - REMOVAL . . 8P-4,
8P-8
DIFFERENTIAL - ASSEMBLY . . 3-128,3-159,3-188,
3-37,3-69,3-98
DIFFERENTIAL - DISASSEMBLY....3-128,3-158,
3-188,3-36,3-68,3-97
DIFFERENTIAL - INSTALLATION....3-129,3-159,
3-188,3-37,3-69,3-98
DIFFERENTIAL - POWR-LOK - ASSEMBLY . 3-163
DIFFERENTIAL - POWR-LOK -
DISASSEMBLY.......................3-161
DIFFERENTIAL - REMOVAL . . 3-127,3-158,3-187,
3-36,3-68,3-96
DIFFERENTIAL - TRAC-LOK - ASSEMBLY . . 3-101,
3-132,3-190
DIFFERENTIAL - TRAC-LOK -
DISASSEMBLY..............3-130,3-190,3-99
DIFFERENTIAL CASE BEARINGS -
INSTALLATION . . . 3-103,3-134,3-164,3-192,3-39,
3-71
DIFFERENTIAL CASE BEARINGS -
REMOVAL . . . 3-103,3-134,3-164,3-192,3-39,3-71
DIMENSION, SPECIFICATIONS - FRAME....13-7
DIMENSIONS, SPECIFICATIONS - BODY
OPENING...........................23-60
DIODE - INSTALLATION............8W-01-10
DIODE - REMOVAL
................8W-01-10
DIODE REPLACEMENT - STANDARD
PROCEDURE
.........................24-7
DISC - DESCRIPTION, CLUTCH
............6-7
DISC - INSTALLATION, CLUTCH
...........6-9
DISC - OPERATION, CLUTCH
.............6-8DISC - REMOVAL, CLUTCH...............6-8
DISC BRAKE CALIPERS - ASSEMBLY......5-12
DISC BRAKE CALIPERS - CLEANING......5-12
DISC BRAKE CALIPERS - DISASSEMBLY . . . 5-11
DISC BRAKE CALIPERS - INSPECTION.....5-12
DISC BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-20
DISC BRAKES - DESCRIPTION,
2500/3500 WITH REAR.................5-35
DISC BRAKES - INSTALLATION, REAR
PARK BRAKE CABLE - 2500/3500
WITH REAR..........................5-38
DISC BRAKES - OPERATION, 2500/3500
WITH REAR..........................5-36
DISC BRAKES - REMOVAL, REAR PARK
BRAKE CABLE - 2500/3500 WITH
REAR...............................5-37
DISCHARGE LINE - INSTALLATION,
SUCTION...........................24-51
DISCHARGE LINE - REMOVAL, SUCTION . . 24-50
DISPLAY TEST MODE - DESCRIPTION,
STATE ..............................25-1
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION CENTER - DESCRIPTION,
POWER..........................8W-97-7
DISTRIBUTION CENTER - INSTALLATION,
POWER..........................8W-97-8
DISTRIBUTION CENTER - OPERATION,
POWER..........................8W-97-8
DISTRIBUTION CENTER - REMOVAL,
POWER...........................8W-97-8
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER...................8W-97-2
DISTRIBUTOR - DESCRIPTION..........8I-10
DISTRIBUTOR - INSTALLATION..........8I-11
DISTRIBUTOR - OPERATION............8I-11
DISTRIBUTOR - REMOVAL..............8I-11
DISTRIBUTOR BUSHING - INSTALLATION . 9-150,
9-37,9-94
DISTRIBUTOR BUSHING - REMOVAL.....9-150,
9-37,9-94
DISTRIBUTOR CAP - DIAGNOSIS AND
TESTING............................8I-12
DISTRIBUTOR ROTOR - DIAGNOSIS AND
TESTING............................8I-13
DOME LAMP - INSTALLATION..........8L-33
DOME LAMP - REMOVAL..............8L-33
DOOR - ADJUSTMENT, CARGO..........23-78
DOOR - INSTALLATION...........23-68,23-78
DOOR - INSTALLATION, BLEND.........24-38
DOOR - INSTALLATION, FUEL FILL.......23-95
DOOR - INSTALLATION, HEAT/DEFROST . . . 24-39
DOOR - INSTALLATION, PANEL/DEFROST . . 24-39
DOOR - INSTALLATION, RECIRCULATION . . 24-39
DOOR - REMOVAL...............23-68,23-78
DOOR - REMOVAL, BLEND.............24-38
DOOR - REMOVAL, FUEL FILL..........23-95
DOOR - REMOVAL, HEAT/DEFROST......24-38
DOOR - REMOVAL, PANEL/DEFROST.....24-38
DOOR - REMOVAL, RECIRCULATION.....24-39
DOOR ACTUATOR - INSTALLATION,
BLEND.............................24-26
DOOR ACTUATOR - INSTALLATION,
HEAT/DEFROST......................24-27
DOOR ACTUATOR - INSTALLATION,
PANEL/DEFROST
.....................24-27
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION
.....................24-28
DOOR ACTUATOR - REMOVAL, BLEND
....24-25
DOOR ACTUATOR - REMOVAL,
HEAT/DEFROST
......................24-26
DOOR ACTUATOR - REMOVAL,
PANEL/DEFROST
.....................24-27
DOOR ACTUATOR - REMOVAL,
RECIRCULATION
.....................24-27
DOOR AJAR SWITCH - DESCRIPTION
....8L-34
DOOR AJAR SWITCH - DIAGNOSIS AND
TESTING
...........................8L-34
DOOR AJAR SWITCH - INSTALLATION
....8L-35
DOOR AJAR SWITCH - REMOVAL
........8L-35
DOOR CYLINDER LOCK SWITCH -
DESCRIPTION
........................8N-5
DOOR CYLINDER LOCK SWITCH -
DIAGNOSIS & TESTING
................8N-5
DOOR CYLINDER LOCK SWITCH -
INSTALLATION
.......................8N-6
BR/BEINDEX 11
Description Group-Page Description Group-Page Description Group-Page

MANIFOLD - INSTALLATION, INTAKE.....9-111,
9-166,9-223,9-302,9-53
MANIFOLD - OPERATION, EXHAUST.....9-112,
9-168,9-224,9-55
MANIFOLD - OPERATION, FUEL DRAIN . . . 14-86
MANIFOLD - OPERATION, INTAKE . . 9-109,9-165,
9-52
MANIFOLD - REMOVAL, EXHAUST . . 9-112,9-168,
9-225,9-303,9-55
MANIFOLD - REMOVAL, FUEL DRAIN.....14-86
MANIFOLD - REMOVAL, INTAKE . . . 9-110,9-166,
9-222,9-301,9-53
MANIFOLD LEAKAGE - DIAGNOSIS AND
TESTING, INTAKE......9-110,9-165,9-222,9-53
MANUAL BLEEDING - STANDARD
PROCEDURE..........................5-7
MANUAL, NV3500....................21-41
MANUAL, NV4500....................21-83
MANUAL TRANSMISSION - DIAGNOSIS
AND TESTING..............21-3,21-46,21-93
MANUAL TRANSMISSION -
INSTALLATION, SHIFT BOOT...........23-122
MANUAL TRANSMISSION - REMOVAL,
SHIFT BOOT........................23-122
MANUAL TRANSMISSION, SPECIAL
TOOLS - NV5600....................21-127
MAP SENSOR - INSTALLATION.........14-104
MARKER LAMP - INSTALLATION........8L-23
MARKER LAMP - REMOVAL............8L-22
MASTER CYLINDER - DESCRIPTION......5-29
MASTER CYLINDER - INSTALLATION.......5-30
MASTER CYLINDER - OPERATION........5-29
MASTER CYLINDER - REMOVAL..........5-30
MASTER CYLINDER BLEEDING -
STANDARD PROCEDURE................5-30
MASTER CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING..............5-29
MATCH MOUNTING - STANDARD
PROCEDURES........................22-2
MATS - INSTALLATION, CARPETS AND
FLOOR............................23-123
MATS - REMOVAL, CARPETS AND
FLOOR............................23-123
MEASUREMENT - STANDARD
PROCEDURES, CASTER CORRECTION......2-3
MEASUREMENTS, SPECIFICATIONS -
BODY GAP AND FLUSH................23-56
MEASURING TIMING CHAIN STRETCH -
INSPECTION..........9-114,9-170,9-227,9-58
MECHANICAL - DIAGNOSIS AND
TESTING...............9-120,9-175,9-6,9-63
MECHANICAL - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS..........9-232
MECHANISM - ADJUSTMENT, SHIFT....21-252,
21-423,21-596,21-769
MECHANISM - DESCRIPTION, SHIFT....21-251,
21-422,21-595,21-768
MECHANISM - INSTALLATION, SHIFT.....21-89
MECHANISM - OPERATION, SHIFT......21-251,
21-422,21-595,21-768
MECHANISM - REMOVAL, SHIFT........21-88
MEDIUM DUTY TRUCK MAINTENANCE
SCHEDULE (8.0L 2500 & 3500
MODELS - CALIFORNIA ONLY) -
DESCRIPTION........................0-13
METRIC SYSTEM - DESCRIPTION......Intro.-6
MILE, SPECIFICATIONS - TIRE
REVOLUTIONS PER....................22-9
MINI-TRIP COMPUTER - DIAGNOSIS &
TESTING, COMPASS..................8M-10
MIRROR - DESCRIPTION, AUTOMATIC
DAY / NIGHT........................8N-10
MIRROR - DESCRIPTION, SIDEVIEW.....8N-13
MIRROR - DIAGNOSIS AND TESTING,
AUTOMATIC DAY/NIGHT...............8N-11
MIRROR - DIAGNOSIS AND TESTING,
SIDEVIEW..........................8N-13
MIRROR - INSPECTION................30-19
MIRROR - INSTALLATION, AUTOMATIC
DAY / NIGHT........................8N-12
MIRROR - INSTALLATION, REAR VIEW
. . 23-126
MIRROR - INSTALLATION, SIDE VIEW
....23-97
MIRROR - LOW MOUNTED -
INSTALLATION, SIDE VIEW
.............23-98
MIRROR - LOW MOUNTED - REMOVAL,
SIDE VIEW
..........................23-98
MIRROR - OPERATION, AUTOMATIC DAY
/ NIGHT
............................8N-11MIRROR - OPERATION, SIDEVIEW.......8N-13
MIRROR - REMOVAL, AUTOMATIC DAY /
NIGHT.............................8N-12
MIRROR - REMOVAL, REAR VIEW......23-126
MIRROR - REMOVAL, SIDE VIEW........23-97
MIRROR - REMOVAL, SIDEVIEW........8N-14
MIRROR FLAG - INSTALLATION, SIDE
VIEW..............................23-74
MIRROR FLAG - REMOVAL, SIDE VIEW . . . 23-74
MIRROR GLASS - INSTALLATION, SIDE
VIEW..............................23-98
MIRROR GLASS - REMOVAL, SIDE VIEW . . 23-98
MIRROR GRID - DESCRIPTION, HEATED . . . 8G-4
MIRROR GRID - DIAGNOSIS AND
TESTING, HEATED.....................8G-4
MIRROR GRID - OPERATION, HEATED.....8G-4
MIRROR SUPPORT BRACKET -
INSTALLATION, REARVIEW............23-126
MIRROR SWITCH - DESCRIPTION........8G-3
MIRROR SWITCH - DESCRIPTION,
POWER............................8N-12
MIRROR SWITCH - DIAGNOSIS AND
TESTING, HEATED.....................8G-3
MIRROR SWITCH - INSTALLATION,
POWER............................8N-13
MIRROR SWITCH - OPERATION..........8G-3
MIRROR SWITCH - OPERATION, POWER . . 8N-12
MIRROR SWITCH - REMOVAL, POWER . . . 8N-12
MIRROR SYSTEM - DESCRIPTION,
HEATED..............................8G-1
MIRROR SYSTEM - DIAGNOSIS AND
TESTING, HEATED.....................8G-2
MIRROR SYSTEM - OPERATION, HEATED . . 8G-2
MIRRORS - DESCRIPTION, POWER......8N-10
MIRRORS - OPERATION, POWER........8N-10
MODE - DESCRIPTION, CIRCUIT
ACTUATION TEST.....................25-1
MODE - DESCRIPTION, STATE DISPLAY
TEST...............................25-1
MODES OF OPERATION - DESCRIPTION . . . 8E-14
MODULE - DESCRIPTION, AIRBAG
CONTROL...........................8O-6
MODULE - DESCRIPTION, BODY
CONTROL/CENTRAL TIMER..............8E-1
MODULE - DESCRIPTION, DAYTIME
RUNNING LAMP......................8L-9
MODULE - DESCRIPTION, FUEL PUMP....14-12
MODULE - DESCRIPTION, FUEL TANK....14-78
MODULE - DESCRIPTION, WIPER.......8R-14
MODULE - DIAGNOSIS AND TESTING,
CENTRAL TIMER......................8E-4
MODULE - INSTALLATION, AIRBAG
CONTROL...........................8O-8
MODULE - INSTALLATION, BODY
CONTROL/CENTRAL TIMER..............8E-6
MODULE - INSTALLATION, DAYTIME
RUNNING LAMP......................8L-9
MODULE - INSTALLATION, ENGINE
CONTROL..........................8E-14
MODULE - INSTALLATION, FUEL PUMP . . . 14-13
MODULE - INSTALLATION, FUEL TANK....14-79
MODULE - INSTALLATION, POWERTRAIN
CONTROL..........................8E-20
MODULE - INSTALLATION, WIPER.......8R-15
MODULE - OPERATION, AIRBAG
CONTROL...........................8O-6
MODULE - OPERATION, BODY
CONTROL/CENTRAL TIMER..............8E-3
MODULE - OPERATION, DAYTIME
RUNNING LAMP......................8L-9
MODULE - OPERATION, FUEL PUMP.....14-13
MODULE - OPERATION, FUEL TANK......14-78
MODULE - OPERATION, WIPER.........8R-14
MODULE - REMOVAL, AIRBAG CONTROL . . 8O-7
MODULE - REMOVAL, BODY CONTROL/
CENTRAL TIMER......................8E-5
MODULE - REMOVAL, DAYTIME
RUNNING LAMP......................8L-9
MODULE - REMOVAL, ENGINE CONTROL . . 8E-14
MODULE - REMOVAL, FUEL PUMP.......14-13
MODULE - REMOVAL, FUEL TANK.......14-78
MODULE - REMOVAL, POWERTRAIN
CONTROL..........................8E-19
MODULE - REMOVAL, WIPER
...........8R-14
MOLDING - INSTALLATION, ROOF JOINT
. . 23-91
MOLDING - REMOVAL, ROOF JOINT
......23-91
MOLDINGS - INSTALLATION, BODY SIDE
. . 23-87
MOLDINGS - REMOVAL, BODY SIDE
.....23-87MOLEX - INSTALLATION, CONNECTOR . 8W-01-9
MOLEX - REMOVAL, CONNECTOR.....8W-01-9
MONITORED SYSTEMS - DESCRIPTION . . . 25-15
MONITORS - DIESEL ENGINES -
DESCRIPTION, COMPONENT............25-18
MONITORS - GAS ENGINES -
DESCRIPTION, COMPONENT............25-18
MOTOR - ASSEMBLY, AXLE VACUUM . . 3-33,3-65
MOTOR - DESCRIPTION, AXLE VACUUM . . . 3-29,
3-62
MOTOR - DESCRIPTION, BLOWER.......24-32
MOTOR - DESCRIPTION, ENGINE
STARTER ...........................8F-39
MOTOR - DESCRIPTION, IDLE AIR
CONTROL..........................14-41
MOTOR - DESCRIPTION, LUMBAR.......8N-18
MOTOR - DESCRIPTION, POWER LOCK....8N-6
MOTOR - DESCRIPTION, RECLINER......8N-20
MOTOR - DESCRIPTION, WINDOW......8N-26
MOTOR - DIAGNOSIS AND TESTING,
BLOWER...........................24-33
MOTOR - DIAGNOSIS AND TESTING,
POWER LOCK........................8N-7
MOTOR - DIAGNOSIS AND TESTING,
STARTER ...........................8F-39
MOTOR - DIAGNOSIS AND TESTING,
VACUUM........................3-31,3-63
MOTOR - DIAGNOSIS AND TESTING,
WINDOW...........................8N-26
MOTOR - DISASSEMBLY, AXLE VACUUM . . 3-33,
3-65
MOTOR - INSTALLATION, AXLE VACUUM . . 3-33,
3-65
MOTOR - INSTALLATION, BLOWER......24-33
MOTOR - INSTALLATION, ENGINE
STARTER ...........................8F-41
MOTOR - OPERATION, AXLE VACUUM . 3-30,3-62
MOTOR - OPERATION, BLOWER.........24-32
MOTOR - OPERATION, ENGINE STARTER . . 8F-39
MOTOR - OPERATION, IDLE AIR
CONTROL..........................14-41
MOTOR - OPERATION, LUMBAR........8N-18
MOTOR - OPERATION, POWER LOCK.....8N-6
MOTOR - OPERATION, RECLINER.......8N-21
MOTOR - REMOVAL, AXLE VACUUM . . 3-33,3-65
MOTOR - REMOVAL, BLOWER..........24-33
MOTOR - REMOVAL, ENGINE STARTER . . . 8F-40
MOTOR - REMOVAL, WINDOW..........8N-26
MOTOR RELAY - DESCRIPTION,
BLOWER...........................24-22
MOTOR RELAY - DESCRIPTION, ENGINE
STARTER ...........................8F-42
MOTOR RELAY - DIAGNOSIS AND
TESTING, BLOWER...................24-22
MOTOR RELAY - INSTALLATION,
BLOWER...........................24-23
MOTOR RELAY - INSTALLATION, ENGINE
STARTER ...........................8F-43
MOTOR RELAY - OPERATION, BLOWER . . . 24-22
MOTOR RELAY - OPERATION, ENGINE
STARTER ...........................8F-42
MOTOR RELAY - REMOVAL, BLOWER....24-23
MOTOR RELAY - REMOVAL, ENGINE
STARTER ...........................8F-43
MOTOR RESISTOR BLOCK -
DESCRIPTION, BLOWER...............24-23
MOTOR RESISTOR BLOCK - DIAGNOSIS
AND TESTING, BLOWER...............24-24
MOTOR RESISTOR BLOCK -
INSTALLATION, BLOWER..............24-24
MOTOR RESISTOR BLOCK - OPERATION,
BLOWER...........................24-23
MOTOR RESISTOR BLOCK - REMOVAL,
BLOWER...........................24-24
MOTOR SWITCH - DESCRIPTION,
BLOWER...........................24-24
MOTOR SWITCH - DIAGNOSIS AND
TESTING, BLOWER...................24-25
MOTOR SWITCH - OPERATION, BLOWER . . 24-25
MOTOR SWITCH - REMOVAL, BLOWER
. . . 24-25
MOUNT - INSTALLATION, FRONT
. . . 9-100,9-156,
9-213,9-290,9-43
MOUNT - INSTALLATION, REAR
....9-101,9-158,
9-213,9-291,9-44
MOUNT - REMOVAL, FRONT
. 9-100,9-156,9-213,
9-290,9-43
MOUNT - REMOVAL, REAR
. . 9-101,9-157,9-213,
9-291,9-44
22 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

SPECIFICATIONS, SPECIFICATIONS -
TORQUE............................23-61
SPECIFICATIONS, SPECIFICATIONS -
TORQUE............................13-9
SPECIFICATIONS, SPECIFICATIONS -
TORQUE............................24-8
SPECIFICATIONS, TORQUE - FUEL
DELIVERY...........................14-4
SPECIFICATIONS, TORQUE - GAS FUEL
INJECTION..........................14-35
SPECIFICATIONS, TORQUE -
GENERATOR/CHARGING SYSTEM........8F-28
SPECIFICATIONS, TORQUE - IGNITION.....8I-2
SPECIFICATIONS, TORQUE - STARTING
SYSTEM............................8F-38
SPEED CONTROL - INSPECTION.........30-17
SPEED CONTROL SERVO - DESCRIPTION . . 8P-5
SPEED CONTROL SERVO -
INSTALLATION.......................8P-10
SPEED CONTROL SERVO - OPERATION....8P-5
SPEED CONTROL SERVO - REMOVAL.....8P-6
SPEED CONTROL SYSTEM -
DESCRIPTION........................8P-1
SPEED CONTROL SYSTEM - OPERATION . . . 8P-2
SPEED CONTROL SYSTEM - TORQUE.....8P-4
SPEED INPUT - DESCRIPTION, VEHICLE . . . 8P-1
SPEED SENSOR - DESCRIPTION . 21-253,21-424,
21-597,21-770
SPEED SENSOR - OPERATION . . . 21-253,21-424,
21-597,21-770
SPEEDOMETER - DESCRIPTION...........8J-30
SPEEDOMETER - OPERATION...........8J-30
SPLASH SHIELD - INSTALLATION, REAR . . 23-96
SPLASH SHIELD - REMOVAL, REAR......23-96
SPLASH SHIELDS - INSTALLATION,
FRONT END.........................23-92
SPLASH SHIELDS - REMOVAL, FRONT
END ...............................23-92
SPLICE LOCATIONS - DESCRIPTION . . . 8W-95-1
SPLICING - STANDARD PROCEDURE,
WIRE...........................8W-01-12
SPLIT BENCH - INSTALLATION, SEAT....23-134
SPLIT BENCH - INSTALLATION, SEAT
BACK.............................23-136
SPLIT BENCH - INSTALLATION, SEAT
BACK COVER.......................23-138
SPLIT BENCH - INSTALLATION, SEAT
CUSHION COVER....................23-140
SPLIT BENCH - INSTALLATION, SEAT
TRACK............................23-142
SPLIT BENCH - REMOVAL, SEAT.......23-134
SPLIT BENCH - REMOVAL, SEAT BACK . . 23-135
SPLIT BENCH - REMOVAL, SEAT BACK
COVER............................23-137
SPLIT BENCH - REMOVAL, SEAT
CUSHION COVER....................23-139
SPLIT BENCH - REMOVAL, SEAT TRACK . 23-142
SPOOL VALVE - INSTALLATION..........19-26
SPOOL VALVE - REMOVAL.............19-24
SPRING - DESCRIPTION........2-11,2-22,2-28
SPRING - INSTALLATION.......2-12,2-22,2-29
SPRING - OPERATION..........2-11,2-22,2-28
SPRING - REMOVAL...........2-11,2-22,2-28
SPRING AND SHOCK - DIAGNOSIS AND
TESTING............................2-26
SPRINGS - INSTALLATION, VALVES AND
VALVE .............................9-199
SPRINGS - REMOVAL, VALVES AND
VALVE .............................9-197
SPRINGS - STANDARD PROCEDURE,
VALVES, GUIDES.............9-138,9-25,9-82
SPRINGS, INTAKE/EXHAUST VALVES &
SEATS - STANDARD PROCEDURE-
VALVES,GUIDES.....................9-253
SPROCKETS - INSTALLATION, TIMING
BELT/CHAIN...........9-115,9-170,9-227,9-58
SPROCKETS - REMOVAL, TIMING
BELT/CHAIN...........9-114,9-170,9-226,9-57
SQUEAKS, RATTLES AND WIND NOISE -
INSPECTION........................30-15
STABILIZER BAR - DESCRIPTION . 2-12,2-22,2-30
STABILIZER BAR - INSTALLATION....2-12,2-23,
2-30
STABILIZER BAR - OPERATION
. . 2-12,2-22,2-30
STABILIZER BAR - REMOVAL
....2-12,2-22,2-30
STANCHION COVER - INSTALLATION
....23-143
STANCHION COVER - REMOVAL
........23-143
STANDARD CAB - INSTALLATION
........8O-19STANDARD CAB - REMOVAL...........8O-18
STARTER MOTOR - DESCRIPTION,
ENGINE............................8F-39
STARTER MOTOR - DIAGNOSIS AND
TESTING...........................8F-39
STARTER MOTOR - INSTALLATION,
ENGINE............................8F-41
STARTER MOTOR - OPERATION, ENGINE . . 8F-39
STARTER MOTOR - REMOVAL, ENGINE . . . 8F-40
STARTER MOTOR RELAY -
DESCRIPTION, ENGINE................8F-42
STARTER MOTOR RELAY -
INSTALLATION, ENGINE................8F-43
STARTER MOTOR RELAY - OPERATION,
ENGINE............................8F-42
STARTER MOTOR RELAY - REMOVAL,
ENGINE............................8F-43
STARTER RELAY - DIAGNOSIS AND
TESTING...........................8F-42
STARTING - DESCRIPTION.............8F-32
STARTING - OPERATION...............8F-32
STARTING - STANDARD PROCEDURE,
JUMP...............................0-27
STARTING SYSTEM - DIAGNOSIS AND
TESTING...........................8F-33
STARTING SYSTEM - SPECIFICATIONS,
TORQUE............................8F-38
STARTING SYSTEM, SPECIFICATIONS.....8F-38
STATE DISPLAY TEST MODE -
DESCRIPTION........................25-1
STATIONARY GLASS - DESCRIPTION....23-145
STATIONARY GLASS - OPERATION......23-145
STEERING - DESCRIPTION..............19-1
STEERING - OPERATION................19-1
STEERING AND HANDLING -
INSPECTION........................30-15
STEERING COLUMN OPENING COVER -
INSTALLATION......................23-116
STEERING COLUMN OPENING COVER -
REMOVAL.........................23-115
STEERING FLOW AND PRESSURE -
DIAGNOSIS AND TESTING, POWER.......19-4
STEERING GEAR HOUSING PLUG -
INSTALLATION.......................19-27
STEERING GEAR HOUSING PLUG -
REMOVAL..........................19-27
STEERING GEAR LEAKAGE - DIAGNOSIS
AND TESTING, POWER................19-14
STEERING GEAR, SPECIAL TOOLS -
POWER............................19-20
STEERING GEAR, SPECIFICATIONS -
POWER............................19-19
STEERING LINKAGE, SPECIAL TOOLS....19-39,
19-42
STEERING PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER.......19-31
STEERING PUMP, SPECIAL TOOLS -
POWER............................19-36
STEERING SYSTEM - DIAGNOSIS AND
TESTING, POWER.....................19-2
STEERING SYSTEM - STANDARD
PROCEDURE, FLUSHING POWER........19-32
STEERING WHEEL - INSTALLATION......19-13
STEERING WHEEL - REMOVAL..........19-13
STEM SEAL - INSTALLATION, VALVE.....9-198
STEM SEALS - REMOVAL, VALVE........9-197
STEPS - NEW VEHICLE PREPARATION
FORM, FINAL........................30-22
STOP LAMP - INSTALLATION, CENTER
HIGH MOUNTED......................8L-6
STOP LAMP - REMOVAL, CENTER HIGH
MOUNTED...........................8L-6
STOP LAMP UNIT - INSTALLATION,
CENTER HIGH MOUNTED...............8L-6
STOP LAMP UNIT - REMOVAL, CENTER
HIGH MOUNTED......................8L-6
STORAGE - DESCRIPTION, PRE
DELIVERY..........................30-19
STORAGE - STANDARD PROCEDURE,
PRE DELIVERY......................30-20
STORAGE BIN - INSTALLATION
.........23-116
STORAGE BIN - REMOVAL
............23-116
STOWAGE TRAY - INSTALLATION, REAR
FLOOR
............................23-121
STOWAGE TRAY - REMOVAL, REAR
FLOOR
............................23-121
STRAP - INSTALLATION, CAB-TO- BED
GROUND
...........................8A-14STRAP - INSTALLATION, ENGINE-TO-
BODY GROUND......................8A-13
STRAP - INSTALLATION, HEATER CORE
GROUND...........................8A-15
STRAP - REMOVAL, CAB-TO- BED
GROUND...........................8A-14
STRAP - REMOVAL, ENGINE-TO-BODY
GROUND...........................8A-13
STRAP - REMOVAL, HEATER CORE
GROUND...........................8A-14
STRETCH - INSPECTION, MEASURING
TIMING CHAIN........9-114,9-170,9-227,9-58
STRIKER - ADJUSTMENT, LATCH.......23-102
STRIKER - INSTALLATION, GLOVE BOX
LATCH ............................23-113
STRIKER - INSTALLATION, LATCH . 23-102,23-65,
23-73
STRIKER - LOWER - INSTALLATION,
LATCH .............................23-82
STRIKER - LOWER - REMOVAL, LATCH . . . 23-82
STRIKER - REMOVAL, GLOVE BOX
LATCH ............................23-113
STRIKER - REMOVAL, LATCH....23-102,23-65,
23-73
STRIKER - UPPER - INSTALLATION,
LATCH .............................23-82
STRIKER - UPPER - REMOVAL, LATCH . . . 23-82
STRIPE - INSTALLATION, TAPE..........23-88
STRIPE - REMOVAL, TAPE.............23-88
STRIPES AND DECALS - INSTALLATION,
BODY..............................23-87
STRIPES AND DECALS - REMOVAL,
BODY..............................23-87
STRUCTURAL ADHESIVE LOCATIONS,
SPECIFICATIONS.....................23-44
STUDS - INSTALLATION...............22-12
STUDS - REMOVAL...................22-12
SUCTION AND DISCHARGE LINE -
INSTALLATION.......................24-51
SUCTION AND DISCHARGE LINE -
REMOVAL..........................24-50
SUN VISOR - INSTALLATION..........23-127
SUN VISOR - REMOVAL..............23-127
SUPPLIES - DESCRIPTION, 5 VOLT......8E-17
SUPPLIES - OPERATION, 5 VOLT........8E-19
SUPPLY - DIAGNOSIS AND TESTING,
VACUUM............................8P-2
SUPPLY RESTRICTIONS - DIAGNOSIS
AND TESTING, FUEL..................14-56
SUPPORT - INSTALLATION, LUMBAR....23-133
SUPPORT - REMOVAL, LUMBAR.......23-133
SUPPORT BRACKET - INSTALLATION,
REARVIEW MIRROR.................23-126
SUPPORT PLATE - INSTALLATION........5-32
SUPPORT PLATE - REMOVAL............5-32
SUPPRESSION COMPONENTS -
DESCRIPTION, RADIO NOISE...........8A-12
SUPPRESSION COMPONENTS -
DIAGNOSIS AND TESTING, RADIO
NOISE.............................8A-12
SUSPENSION - STANDARD
PROCEDURES, ALIGNMENT LINK/COIL.....2-5
SUSPENSION, SPECIAL TOOLS -
INDEPENDENT FRONT...................2-9
SUSPENSION, SPECIAL TOOLS -
LINK/COIL...........................2-16
SUSPENSION-REAR, SPECIAL TOOLS.....2-28
SWITCH - DESCRIPTION
...............8P-12
SWITCH - DESCRIPTION, A/C HIGH
PRESSURE
.........................24-20
SWITCH - DESCRIPTION, A/C LOW
PRESSURE
.........................24-21
SWITCH - DESCRIPTION, BLOWER
MOTOR
............................24-24
SWITCH - DESCRIPTION, BRAKE LAMP
....8L-4
SWITCH - DESCRIPTION, CLUTCH
PEDAL POSITION
.....................6-22
SWITCH - DESCRIPTION, DOOR AJAR
....8L-34
SWITCH - DESCRIPTION, DOOR
CYLINDER LOCK
......................8N-5
SWITCH - DESCRIPTION, DRIVER
POWER SEAT
.......................8N-16
SWITCH - DESCRIPTION, DRIVER SEAT
HEATER
.............................8G-7
SWITCH - DESCRIPTION, HEADLAMP
....8L-18
SWITCH - DESCRIPTION, HORN
..........8H-4
SWITCH - DESCRIPTION, IGNITION
......19-11
BR/BEINDEX 33
Description Group-Page Description Group-Page Description Group-Page

TANK MODULE - DESCRIPTION, FUEL....14-78
TANK MODULE - INSTALLATION, FUEL....14-79
TANK MODULE - OPERATION, FUEL......14-78
TANK MODULE - REMOVAL, FUEL.......14-78
TAPE STRIPE - INSTALLATION..........23-88
TAPE STRIPE - REMOVAL..............23-88
TAPPETS - DIAGNOSIS AND TESTING,
HYDRAULIC............9-151,9-206,9-38,9-95
TASK MANAGER - DESCRIPTION........25-15
TASK MANAGER - OPERATION..........25-19
TEMP SENSOR - 3.9L/5.2L/5.9L -
DESCRIPTION, ENGINE COOLANT.........7-48
TEMP SENSOR - 3.9L/5.2L/5.9L -
INSTALLATION, ENGINE COOLANT........7-48
TEMP SENSOR - 3.9L/5.2L/5.9L -
OPERATION, ENGINE COOLANT..........7-48
TEMP SENSOR - 3.9L/5.2L/5.9L -
REMOVAL, ENGINE COOLANT............7-48
TEMP SENSOR - DESCRIPTION,
AMBIENT..........................8M-11
TEMP SENSOR - INSTALLATION,
AMBIENT..........................8M-13
TEMP SENSOR - OPERATION, AMBIENT . . 8M-11
TEMP SENSOR - REMOVAL, AMBIENT . . . 8M-12
TEMPERATURE GAUGE - DESCRIPTION,
ENGINE............................8J-19
TEMPERATURE GAUGE - OPERATION,
ENGINE............................8J-19
TEMPERATURE SENSOR - DESCRIPTION,
BATTERY...........................8F-29
TEMPERATURE SENSOR - DESCRIPTION,
FUEL..............................14-99
TEMPERATURE SENSOR - DESCRIPTION,
TRANSMISSION . . . 21-262,21-433,21-606,21-779
TEMPERATURE SENSOR - DIAGNOSIS &
TESTING, AMBIENT..................8M-12
TEMPERATURE SENSOR -
INSTALLATION, BATTERY..............8F-29
TEMPERATURE SENSOR - OPERATION,
BATTERY...........................8F-29
TEMPERATURE SENSOR - OPERATION,
FUEL.............................14-100
TEMPERATURE SENSOR - OPERATION,
TRANSMISSION . . . 21-262,21-433,21-606,21-779
TEMPERATURE SENSOR - REMOVAL,
BATTERY...........................8F-29
TENSIONER - ADJUSTMENT, CABLE.......5-40
TENSIONER - DESCRIPTION, TIMING
BELT/CHAIN..........................9-57
TENSIONER - OPERATION, TIMING
BELT/CHAIN..........................9-57
TENSIONERS - 3.9L/5.2L/5.9L -
DESCRIPTION, BELT...................7-19
TENSIONERS - 3.9L/5.2L/5.9L -
INSTALLATION, BELT...................7-20
TENSIONERS - 3.9L/5.2L/5.9L -
OPERATION, BELT.....................7-19
TENSIONERS - 3.9L/5.2L/5.9L -
REMOVAL, BELT......................7-20
TENSIONERS - 5.9L DIESEL -
DESCRIPTION, BELT...................7-23
TENSIONERS - 5.9L DIESEL -
INSTALLATION, BELT...................7-23
TENSIONERS - 5.9L DIESEL -
OPERATION, BELT.....................7-23
TENSIONERS - 5.9L DIESEL - REMOVAL,
BELT ...............................7-23
TENSIONERS - 8.0L - DESCRIPTION,
BELT ...............................7-20
TENSIONERS - 8.0L - INSTALLATION,
BELT ...............................7-22
TENSIONERS - 8.0L - OPERATION, BELT . . . 7-20
TENSIONERS - 8.0L - REMOVAL, BELT.....7-21
TERMINAL - INSTALLATION.........8W-01-11
TERMINAL - REMOVAL.............8W-01-11
TEST - DIAGNOSIS AND TESTING, FUEL
INJECTOR.....................14-53,14-95
TEST - DIAGNOSIS AND TESTING, FUEL
PRESSURE LEAK DOWN
................14-2
TEST - DIAGNOSIS AND TESTING, FUEL
PUMP AMPERAGE
....................14-10
TEST - DIAGNOSIS AND TESTING, FUEL
PUMP CAPACITY
......................14-9
TEST - DIAGNOSIS AND TESTING, FUEL
PUMP PRESSURE
....................14-10
TEST - DIAGNOSIS AND TESTING,
HYDRAULIC PRESSURE
. . 21-144,21-315,21-487,
21-658TEST - DIAGNOSIS AND TESTING,
POWR-LOKY........................3-161
TEST - DIAGNOSIS AND TESTING, ROAD . . . 8P-3
TEST - INSPECTION WINDSHIELD
WIPERS/WASHERS, ROAD.............30-18
TEST - STANDARD PROCEDURE,
BUILT-IN INDICATOR..................8F-11
TEST - STANDARD PROCEDURE,
HYDROMETER.......................8F-12
TEST - STANDARD PROCEDURE,
IGNITION-OFF DRAW..................8F-15
TEST - STANDARD PROCEDURE, LOAD . . . 8F-14
TEST - STANDARD PROCEDURE,
OPEN-CIRCUIT VOLTAGE...............8F-13
TEST - STANDARD PROCEDURE,
VERIFICATION........................8O-5
TEST INSPECTION - DESCRIPTION,
ROAD..............................30-15
TEST MODE - DESCRIPTION, CIRCUIT
ACTUATION..........................25-1
TEST MODE - DESCRIPTION, STATE
DISPLAY............................25-1
TETHER - INSTALLATION, CHILD.........8O-9
TETHER - REMOVAL, CHILD.............8O-9
THEFT SECURITY - DESCRIPTION,
VEHICLE............................8Q-1
THEFT SECURITY - OPERATION, VEHICLE . . 8Q-2
THEFT SECURITY SYSTEM - DIAGNOSIS
AND TESTING, VEHICLE................8Q-3
THERMOSTAT - 3.9L/5.2L/5.9L -
DESCRIPTION, ENGINE COOLANT.........7-49
THERMOSTAT - 3.9L/5.2L/5.9L -
INSTALLATION, ENGINE COOLANT........7-50
THERMOSTAT - 3.9L/5.2L/5.9L -
OPERATION, ENGINE COOLANT..........7-49
THERMOSTAT - 3.9L/5.2L/5.9L -
REMOVAL, ENGINE COOLANT............7-49
THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE COOLANT.........7-54
THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE COOLANT........7-55
THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE COOLANT..........7-54
THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE COOLANT............7-55
THERMOSTAT - 8.0L - DESCRIPTION,
ENGINE COOLANT.....................7-52
THERMOSTAT - 8.0L - INSTALLATION,
ENGINE COOLANT.....................7-53
THERMOSTAT - 8.0L - OPERATION,
ENGINE COOLANT.....................7-52
THERMOSTAT - 8.0L - REMOVAL,
ENGINE COOLANT.....................7-52
THERMOSTAT - DIAGNOSIS AND
TESTING....................7-49,7-52,7-54
THOMAS AND BETTS - INSTALLATION,
CONNECTOR.....................8W-01-10
THOMAS AND BETTS - REMOVAL,
CONNECTOR......................8W-01-9
THREAD REPAIR - STANDARD
PROCEDURE, ALUMINUM......21-159,21-330,
21-502,21-673
THREADED HOLE REPAIR -
DESCRIPTION......................Intro.-6
THREADS - STANDARD PROCEDURE,
REPAIR DAMAGED OR WORN . 9-11,9-125,9-181,
9-238,9-68
THROTTLE BODY - DESCRIPTION........14-48
THROTTLE BODY - OPERATION.........14-48
THROTTLE CONTROL CABLE -
INSTALLATION.................14-105,14-50
THROTTLE CONTROL CABLE -
REMOVAL....................14-104,14-50
THROTTLE POSITION SENSOR -
DESCRIPTION.......................14-51
THROTTLE POSITION SENSOR -
OPERATION.........................14-51
THROTTLE VALVE CABLE -
ADJUSTMENTS, TRANSMISSION
. 21-254,21-425,
21-598,21-771
THROTTLE VALVE CABLE -
DESCRIPTION
....21-253,21-424,21-597,21-770
TIMER MODULE - DESCRIPTION, BODY
CONTROL/CENTRAL
...................8E-1
TIMER MODULE - DIAGNOSIS AND
TESTING, CENTRAL
....................8E-4
TIMER MODULE - INSTALLATION, BODY
CONTROL/CENTRAL
...................8E-6TIMER MODULE - OPERATION, BODY
CONTROL/CENTRAL...................8E-3
TIMER MODULE - REMOVAL, BODY
CONTROL/CENTRAL...................8E-5
TIMING - DIAGNOSIS AND TESTING,
FUEL INJECTION PUMP...............14-66
TIMING BELT / CHAIN COVER(S) -
INSTALLATION........9-113,9-169,9-226,9-56
TIMING BELT / CHAIN COVER(S) -
REMOVAL............9-113,9-169,9-225,9-56
TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION........9-115,9-170,9-227,9-58
TIMING BELT/CHAIN AND SPROCKETS -
REMOVAL............9-114,9-170,9-226,9-57
TIMING BELT/CHAIN TENSIONER -
DESCRIPTION........................9-57
TIMING BELT/CHAIN TENSIONER -
OPERATION..........................9-57
TIMING CHAIN STRETCH - INSPECTION,
MEASURING..........9-114,9-170,9-227,9-58
TIMING, SPECIFICATIONS - IGNITION......8I-3
TIPS - CLEANING, APPEARANCE........30-21
TIRE - DESCRIPTION, SPARE............22-9
TIRE AND WHEEL BALANCE -
STANDARD PROCEDURES...............22-4
TIRE AND WHEEL RUNOUT - DIAGNOSIS
AND TESTING........................22-1
TIRE NOISE OR VIBRATION - DIAGNOSIS
AND TESTING........................22-8
TIRE PRESSURES - INSPECTION.........30-8
TIRE REVOLUTIONS PER MILE,
SPECIFICATIONS......................22-9
TIRE ROTATION - STANDARD
PROCEDURES........................22-2
TIRE WEAR PATTERNS - DIAGNOSIS
AND TESTING........................22-7
TIRE WINCH - INSTALLATION, SPARE....13-10
TIRE WINCH - REMOVAL, SPARE........13-10
TIRES - DESCRIPTION.............22-5,22-6
TO GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT.............8W-01-6
TO GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR SHORT....8W-01-7
TO OIL COOLER - INSTALLATION, AIR.....7-88
TO OIL COOLER - REMOVAL, AIR.........7-87
TO OIL COOLER - REMOVAL, WATER......7-87
TO USE WIRING DIAGRAMS -
DESCRIPTION, HOW................8W-01-1
TOOLS - 5.2L ENGINE, SPECIAL..........9-77
TOOLS - 5.9L DIESEL ENGINE, SPECIAL . . 9-244
TOOLS - 5.9L ENGINE, SPECIAL.........9-134
TOOLS - 8.0L ENGINE, SPECIAL.........9-188
TOOLS - AUDIO SYSTEMS, SPECIAL......8A-4
TOOLS - BASE BRAKES, SPECIAL.........5-4
TOOLS - COOLING, SPECIAL.............7-18
TOOLS - DIESEL FUEL SYSTEM,
SPECIAL...........................14-59
TOOLS - FRONT AXLE, SPECIAL..........3-58
TOOLS - FRONT AXLES, SPECIAL.........3-25
TOOLS - FUEL SYSTEM, SPECIAL . . . 14-36,14-4
TOOLS - HEADLAMP ALIGNMENT,
SPECIAL............................8L-4
TOOLS - INDEPENDENT FRONT
SUSPENSION, SPECIAL..................2-9
TOOLS - LINK/COIL SUSPENSION,
SPECIAL
............................2-16
TOOLS - NV5600 MANUAL
TRANSMISSION, SPECIAL
.............21-127
TOOLS - OVERHEAD CONSOLE
SYSTEMS, SPECIAL
...................8M-8
TOOLS - POWER DISTRIBUTION
SYSTEMS, SPECIAL
................8W-97-2
TOOLS - POWER STEERING GEAR,
SPECIAL
...........................19-20
TOOLS - POWER STEERING PUMP,
SPECIAL
...........................19-36
TOOLS - PROPELLER SHAFT, SPECIAL
......3-8
TOOLS - RE TRANSMISSION, SPECIAL
. . 21-534,
21-704
TOOLS - RE TRANSMISSIONS, SPECIAL
. 21-188,
21-359
TOOLS - STEERING LINKAGE, SPECIAL
. . . 19-39,
19-42
TOOLS - SUSPENSION-REAR, SPECIAL
....2-28
TOOLS, AIRBAG SYSTEM - SPECIAL
......8O-6
TOOLS, WIRING/TERMINAL - SPECIAL
. 8W-01-8
BR/BEINDEX 35
Description Group-Page Description Group-Page Description Group-Page