compression ratio DODGE RAM 2002 Service Owner's Manual

OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON
RETAINER
DESCRIPTION
The overrunning clutch (Fig. 186) consists of an
inner race, an outer race (or cam), rollers and
springs, and the spring retainer. The number of roll-
ers and springs depends on what transmission and
which overrunning clutch is being dealt with.
OPERATION
As the inner race is rotated in a clockwise direction
(as viewed from the front of the transmission), the
race causes the rollers to roll toward the springs,
causing them to compress against their retainer. The
compression of the springs increases the clearance
between the rollers and cam. This increased clear-
ance between the rollers and cam results in a free-
wheeling condition. When the inner race attempts to
rotate counterclockwise, the action causes the rollers
to roll in the same direction as the race, aided by the
pushing of the springs. As the rollers try to move in
the same direction as the inner race, they are
wedged between the inner and outer races due to the
design of the cam. In this condition, the clutch is
locked and acts as one unit.
DISASSEMBLY
(1) Remove the overdrive piston (Fig. 187).
(2) Remove the overdrive piston retainer bolts.
(3) Remove overdrive piston retainer.(4) Remove case gasket.
(5) Tap old cam out of case with pin punch. Insert
punch through bolt holes at rear of case (Fig. 188).
Alternate position of punch to avoid cocking cam dur-
ing removal.
(6) Clean clutch cam bore and case. Be sure to
remove all chips/shavings generated during cam
removal.
CLEANING
Clean the overrunning clutch assembly, clutch cam,
low-reverse drum, and overdrive piston retainer in
solvent. Dry them with compressed air after clean-
ing.
Fig. 186 Overrunning Clutch
1 - OUTER RACE (CAM)
2 - ROLLER
3 - SPRING
4 - SPRING RETAINER
5 - INNER RACE (HUB)
Fig. 187 Overdrive Piston Removal
1 - OVERDRIVE CLUTCH PISTON
2 - INTERMEDIATE SHAFT
3 - SELECTIVE SPACER
4 - PISTON RETAINER
Fig. 188 Overrunning Clutch Cam
1 - PIN PUNCH
2 - REAR SUPPORT BOLT HOLES
21 - 192 AUTOMATIC TRANSMISSION - 46REBR/BE

(6) Install selective spacer on intermediate shaft, if
removed. Spacer goes in groove just rearward of
shaft rear splines (Fig. 177).
(7) Install thrust bearing in overdrive unit sliding
hub. Use petroleum jelly to hold bearing in position.
CAUTION: Be sure the shoulder on the inside diam-
eter of the bearing is facing forward.
(8) Verify that splines in overdrive planetary gear
and overrunning clutch hub are aligned with Align-
ment Tool 6227-2. Overdrive unit cannot be installed
if splines are not aligned. If splines have rotated out
of alignment, unit will have to be disassembled to
realign splines.
(9) Carefully slide Alignment Tool 6227-2 out of
overdrive planetary gear and overrunning clutch
splines.
(10) Raise overdrive unit and carefully slide it
straight onto intermediate shaft. Insert park rod into
park lock reaction plug at same time. Avoid tilting
overdrive during installation as this could cause
planetary gear and overrunning clutch splines to
rotate out of alignment. If this occurs, it will be nec-
essary to remove and disassemble overdrive unit to
realign splines.
(11) Work overdrive unit forward on intermediate
shaft until seated against transmission case.
(12) Install bolts attaching overdrive unit to trans-
mission unit. Tighten bolts in diagonal pattern to 34
N´m (25 ft-lbs).
(13) Connect the transmission speed sensor and
overdrive wiring connectors.
(14) Install the transfer case, if equipped.
(15) Align and install rear propeller shaft, if nec-
essary. (Refer to 3 - DIFFERENTIAL & DRIVELINE/
PROPELLER SHAFT/PROPELLER SHAFT -
INSTALLATION)OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON
RETAINER
DESCRIPTION
The overrunning clutch (Fig. 178) consists of an
inner race, an outer race (or cam), rollers and
springs, and the spring retainer. The number of roll-
ers and springs depends on what transmission and
which overrunning clutch is being dealt with.
OPERATION
As the inner race is rotated in a clockwise direction
(as viewed from the front of the transmission), the
race causes the rollers to roll toward the springs,
causing them to compress against their retainer. The
compression of the springs increases the clearance
between the rollers and cam. This increased clear-
ance between the rollers and cam results in a free-
wheeling condition. When the inner race attempts to
rotate counterclockwise, the action causes the rollers
to roll in the same direction as the race, aided by the
pushing of the springs. As the rollers try to move in
the same direction as the inner race, they are
wedged between the inner and outer races due to the
design of the cam. In this condition, the clutch is
locked and acts as one unit.
Fig. 177 Intermediate Shaft Selective Spacer
Location
1 - SELECTIVE SPACER
2 - SPACER GROOVE
3 - INTERMEDIATE SHAFT
Fig. 178 Overrunning Clutch
1 - OUTER RACE (CAM)
2 - ROLLER
3 - SPRING
4 - SPRING RETAINER
5 - INNER RACE (HUB)
BR/BEAUTOMATIC TRANSMISSION - 47RE 21 - 363
OVERDRIVE UNIT (Continued)

²Absolute MAP When Misfire OccurredÐ
The stored MAP reading at the time of failure.
Informs the user at what engine load the failure
occurred.
²Absolute MAPÐ A live reading of engine load
to aid the user in accessing the Similar Conditions
Window.
²RPM When Misfire OccurredÐ The stored
RPM reading at the time of failure. Informs the user
at what engine RPM the failure occurred.
²Engine RPMÐ A live reading of engine RPM
to aid the user in accessing the Similar Conditions
Window.
²Adaptive Memory FactorÐ The PCM utilizes
both Short Term Compensation and Long Term Adap-
tive to calculate the Adaptive Memory Factor for
total fuel correction.
²200 Rev CounterÐ Counts 0±100 720 degree
cycles.
²SCW Cat 200 Rev CounterÐ Counts when in
similar conditions.
²SCW FTP 1000 Rev CounterÐ Counts 0±4
when in similar conditions.
²Misfire Good Trip CounterÐ Counts up to
three to turn OFF the MIL.
²Misfire DataÐ Data collected during test.
²Test Done This TripÐ Indicates YES when the
test is done.
OPERATION - NON-MONITORED CIRCUITS -
GAS ENGINES
The PCM does not monitor the following circuits,
systems and conditions that could have malfunctions
causing driveability problems. The PCM might not
store diagnostic trouble codes for these conditions.
However, problems with these systems may cause the
PCM to store diagnostic trouble codes for other sys-
tems or components.EXAMPLE:a fuel pressure
problem will not register a fault directly, but could
cause a rich/lean condition or misfire. This could
cause the PCM to store an oxygen sensor or misfire
diagnostic trouble code
FUEL PRESSURE
The fuel pressure regulator controls fuel system
pressure. The PCM cannot detect a clogged fuel
pump inlet filter, clogged in-line fuel filter, or a
pinched fuel supply or return line. However, these
could result in a rich or lean condition causing the
PCM to store an oxygen sensor or fuel system diag-
nostic trouble code.
SECONDARY IGNITION CIRCUIT
The PCM cannot detect an inoperative ignition coil,
fouled or worn spark plugs, ignition cross firing, or
open spark plug cables.CYLINDER COMPRESSION
The PCM cannot detect uneven, low, or high engine
cylinder compression.
EXHAUST SYSTEM
The PCM cannot detect a plugged, restricted or
leaking exhaust system, although it may set a fuel
system fault.
FUEL INJECTOR MECHANICAL MALFUNCTIONS
The PCM cannot determine if a fuel injector is
clogged, the needle is sticking or if the wrong injector
is installed. However, these could result in a rich or
lean condition causing the PCM to store a diagnostic
trouble code for either misfire, an oxygen sensor, or
the fuel system.
EXCESSIVE OIL CONSUMPTION
Although the PCM monitors engine exhaust oxygen
content when the system is in closed loop, it cannot
determine excessive oil consumption.
THROTTLE BODY AIR FLOW
The PCM cannot detect a clogged or restricted air
cleaner inlet or filter element.
VACUUM ASSIST
The PCM cannot detect leaks or restrictions in the
vacuum circuits of vacuum assisted engine control
system devices. However, these could cause the PCM
to store a MAP sensor diagnostic trouble code and
cause a high idle condition.
PCM SYSTEM GROUND
The PCM cannot determine a poor system ground.
However, one or more diagnostic trouble codes may
be generated as a result of this condition. The mod-
ule should be mounted to the body at all times, also
during diagnostic.
PCM CONNECTOR ENGAGEMENT
The PCM may not be able to determine spread or
damaged connector pins. However, it might store
diagnostic trouble codes as a result of spread connec-
tor pins.
OPERATION - NON-MONITORED CIRCUITS -
DIESEL
The PCM and/or the ECM will not monitor certain
malfunctioning circuits or components that could
cause driveability problems. Also, a Diagnostic Trou-
ble Code (DTC) might not be stored for these mal-
functions. However, problems with these circuits or
components may cause the PCM/ECM to store DTC's
for other circuits or components.EXAMPLES:A cyl-
inder with low compression will not set a DTC
25 - 24 EMISSIONS CONTROLBR/BE
EMISSIONS CONTROL (Continued)

CLUTCH CAM/OVERDRIVE PISTON
RETAINER - INSPECTION,
OVERRUNNING...............21-193,21-364
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - OPERATION,
OVERRUNNING...............21-192,21-363
CLUTCH COIL - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-13
CLUTCH DISC - INSTALLATION............6-8
CLUTCH DISC - REMOVAL...............6-7
CLUTCH HOUSING - DIAGNOSIS AND
TESTING.............................6-9
CLUTCH HOUSING - INSTALLATION.......6-11
CLUTCH HOUSING - REMOVAL...........6-11
CLUTCH PEDAL - INSTALLATION.........6-15
CLUTCH PEDAL - REMOVAL.............6-15
CLUTCH PEDAL POSITION SWITCH -
DESCRIPTION........................6-17
CLUTCH PEDAL POSITION SWITCH -
OPERATION..........................6-17
CLUTCH RELAY - DESCRIPTION, A/C
COMPRESSOR.......................24-17
CLUTCH RELAY - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-17
CLUTCH RELAY - INSTALLATION, A/C
COMPRESSOR.......................24-18
CLUTCH RELAY - OPERATION, A/C
COMPRESSOR.......................24-17
CLUTCH RELAY - REMOVAL, A/C
COMPRESSOR.......................24-18
CLUTCH RELEASE BEARING -
INSTALLATION........................6-12
CLUTCH RELEASE BEARING - REMOVAL . . . 6-12
COAT FINISH - DESCRIPTION, BASE
COAT/CLEAR.......................23-129
COAT FINISH - OPERATION, BASE
COAT/CLEAR.......................23-129
COAT HOOK - INSTALLATION..........23-125
COAT HOOK - REMOVAL..............23-124
COAT/CLEAR COAT FINISH -
DESCRIPTION, BASE.................23-129
COAT/CLEAR COAT FINISH - OPERATION,
BASE.............................23-129
CODE - DESCRIPTION, PAINT..........23-129
CODE PLATE - DESCRIPTION, BODY....Intro.-4
CODES - DESCRIPTION, DIAGNOSTIC
TROUBLE............................25-2
CODES, SPECIFICATIONS - 2002 BR/BE
PAINT COLOR......................23-129
COIL - DIAGNOSIS AND TESTING, A/C
COMPRESSOR CLUTCH...............24-13
COIL RESISTANCE, 5.9L ENGINES -
IGNITION............................8I-3
COIL RESISTANCE, 8.0L V-10 ENGINE -
IGNITION............................8I-4
COLOR CODES, SPECIFICATIONS - 2002
BR/BE PAINT.......................23-129
COLUMN - DESCRIPTION...............19-6
COLUMN OPENING COVER -
INSTALLATION, STEERING............23-114
COLUMN OPENING COVER - REMOVAL,
STEERING.........................23-113
COMBINATION FLASHER - DESCRIPTION . . . 8L-7
COMBINATION FLASHER -
INSTALLATION........................8L-9
COMBINATION FLASHER - OPERATION....8L-7
COMBINATION FLASHER - REMOVAL
......8L-8
COMBINATION VALVE - DESCRIPTION
......5-8
COMBINATION VALVE - DIAGNOSIS AND
TESTING
.............................5-9
COMBINATION VALVE - INSTALLATION
......5-9
COMBINATION VALVE - OPERATION
........5-9
COMBINATION VALVE - REMOVAL
.........5-9
COMBUSTION PRESSURE LEAKAGE -
DIAGNOSIS AND TESTING, CYLINDER
. . 9-64,9-9
COMPASS CALIBRATION - STANDARD
PROCEDURE
.........................8M-4
COMPASS DEMAGNETIZING -
STANDARD PROCEDURE
...............8M-5
COMPASS MINI-TRIP COMPUTER -
DIAGNOSIS AND TESTING
.............8M-10
COMPASS VARIATION ADJUSTMENT -
STANDARD PROCEDURE
...............8M-4
COMPASS/MINI-TRIP COMPUTER -
DESCRIPTION
........................8M-9
COMPASS/MINI-TRIP COMPUTER -
INSTALLATION
......................8M-11COMPASS/MINI-TRIP COMPUTER -
OPERATION.........................8M-9
COMPASS/MINI-TRIP COMPUTER -
REMOVAL..........................8M-11
COMPRESSION PRESSURE - DIAGNOSIS
AND TESTING, CYLINDER............9-64,9-9
COMPRESSOR - DESCRIPTION, A/C......24-46
COMPRESSOR - DIAGNOSIS AND
TESTING, A/C.......................24-47
COMPRESSOR - INSTALLATION, A/C.....24-48
COMPRESSOR - OPERATION, A/C........24-46
COMPRESSOR - REMOVAL, A/C.........24-47
COMPRESSOR CLUTCH - DESCRIPTION,
A/C................................24-11
COMPRESSOR CLUTCH - INSPECTION,
A/C................................24-15
COMPRESSOR CLUTCH - INSTALLATION,
A/C................................24-15
COMPRESSOR CLUTCH - OPERATION,
A/C................................24-13
COMPRESSOR CLUTCH - REMOVAL, A/C . . 24-13
COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE, A/C...........24-13
COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING, A/C..........24-13
COMPRESSOR CLUTCH RELAY -
DESCRIPTION, A/C...................24-17
COMPRESSOR CLUTCH RELAY -
DIAGNOSIS AND TESTING, A/C..........24-17
COMPRESSOR CLUTCH RELAY -
INSTALLATION, A/C...................24-18
COMPRESSOR CLUTCH RELAY -
OPERATION, A/C.....................24-17
COMPRESSOR CLUTCH RELAY -
REMOVAL, A/C......................24-18
COMPUTER - DESCRIPTION, COMPASS/
MINI-TRIP..........................8M-9
COMPUTER - DIAGNOSIS AND TESTING,
COMPASS MINI-TRIP.................8M-10
COMPUTER - INSTALLATION, COMPASS/
MINI-TRIP.........................8M-11
COMPUTER - OPERATION, COMPASS/
MINI-TRIP..........................8M-9
COMPUTER - REMOVAL, COMPASS/
MINI-TRIP.........................8M-11
CONDENSER - DESCRIPTION, A/C.......24-49
CONDENSER - INSTALLATION, A/C.......24-50
CONDENSER - OPERATION, A/C.........24-49
CONDENSER - REMOVAL, A/C..........24-49
CONDITIONER - DESCRIPTION, HEATER
AND AIR ............................24-1
CONDITIONER - OPERATION, HEATER
AND AIR ............................24-1
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITH AIR..........7-76
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-77
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH AIR..........7-73
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-76
CONDITIONS - DIAGNOSIS AND
TESTING, SPARK PLUG................8I-17
CONNECT FITTING - DESCRIPTION,
QUICK.............................14-24
CONNECTING ROD - CLEANING, PISTON
. . 9-169,
9-39,9-94
CONNECTING ROD - DESCRIPTION,
PISTON
....................9-165,9-38,9-93
CONNECTING ROD - INSPECTION,
PISTON
.........................9-39,9-94
CONNECTING ROD - INSTALLATION,
PISTON
.........................9-39,9-94
CONNECTING ROD - REMOVAL, PISTON
. . 9-168,
9-38,9-94
CONNECTING ROD BEARING AND
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE
...............9-158
CONNECTING ROD BEARING FITTING -
STANDARD PROCEDURE
............9-29,9-87
CONNECTING RODS, INSPECTION
.......9-169
CONNECTOR - DESCRIPTION, DATA LINK
. 8E-12
CONNECTOR - INSTALLATION
.......8W-01-10
CONNECTOR - OPERATION, DATA LINK
. . . 8E-12
CONNECTOR - REMOVAL
...........8W-01-10
CONNECTOR, GROUND AND SPLICE
INFORMATION - DESCRIPTION
........8W-01-6CONNECTOR/GROUND/SPLICE LOCATION
- DESCRIPTION....................8W-91-1
CONSOLE - DESCRIPTION, OVERHEAD....8M-1
CONSOLE - INSTALLATION, CENTER....23-122
CONSOLE - REMOVAL, CENTER........23-122
CONSOLE ASSEMBLY, ASSEMBLY -
OVERHEAD..........................8M-8
CONSOLE DISASSEMBLY, DISASSEMBLY
- OVERHEAD........................8M-7
CONSOLE INSTALLATION, INSTALLATION
- OVERHEAD........................8M-8
CONSOLE LID - INSTALLATION, CENTER . 23-132
CONSOLE LID - REMOVAL, CENTER.....23-131
CONSOLE REMOVAL, REMOVAL -
OVERHEAD..........................8M-6
CONSOLE SPECIAL TOOL, SPECIAL
TOOLS - OVERHEAD..................8M-9
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- DESCRIPTION, COOLANT RECOVERY.....7-40
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- INSTALLATION, COOLANT RECOVERY....7-41
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- OPERATION, COOLANT RECOVERY......7-40
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- REMOVAL, COOLANT RECOVERY........7-40
CONTAINER - 8.0L - DESCRIPTION,
COOLANT RECOVERY..................7-41
CONTAINER - 8.0L - OPERATION,
COOLANT RECOVERY..................7-41
CONTAMINATION - DIAGNOSIS AND
TESTING, BRAKE FLUID................5-15
CONTAMINATION - DIAGNOSIS AND
TESTING, FLUID..............21-157,21-327
CONTINUITY - STANDARD PROCEDURE,
TESTING.........................8W-01-9
CONTROL - DESCRIPTION, A/C-HEATER . . . 24-18
CONTROL - DIAGNOSIS AND TESTING,
A/C HEATER.........................24-18
CONTROL - INSTALLATION, A/C-HEATER . . 24-19
CONTROL - OPERATION, A/C-HEATER....24-18
CONTROL - REMOVAL, A/C-HEATER......24-19
CONTROL ARM - INSTALLATION, LOWER . . 2-10,
2-20
CONTROL ARM - INSTALLATION, UPPER . . 2-13,
2-19
CONTROL ARM - REMOVAL, LOWER . . 2-10,2-20
CONTROL ARM - REMOVAL, UPPER . . 2-13,2-19
CONTROL CABLE - INSTALLATION,
THROTTLE....................14-110,14-50
CONTROL CABLE - REMOVAL,
THROTTLE....................14-109,14-49
CONTROL INFORMATION (VECI) -
DESCRIPTION, VEHICLE EMISSION.....Intro.-3
CONTROL MODULE - DESCRIPTION,
AIRBAG.............................8O-6
CONTROL MODULE - INSTALLATION,
AIRBAG.............................8O-8
CONTROL MODULE - INSTALLATION,
ENGINE............................8E-14
CONTROL MODULE - OPERATION,
AIRBAG.............................8O-6
CONTROL MODULE - REMOVAL, AIRBAG . . 8O-7
CONTROL MODULE - REMOVAL, ENGINE . . 8E-14
CONTROL MOTOR - DESCRIPTION, IDLE
AIR ...............................14-40
CONTROL MOTOR - OPERATION, IDLE
AIR ...............................14-40
CONTROL SERVO - DESCRIPTION,
SPEED..............................8P-6
CONTROL SERVO - OPERATION, SPEED . . . 8P-6
CONTROL SWITCH - DESCRIPTION,
LUMBAR...........................8N-18
CONTROL SWITCH - OPERATION,
LUMBAR...........................8N-19
CONTROL SWITCH - REMOVAL,
LUMBAR...........................8N-19
CONTROL SYSTEM - DESCRIPTION,
SPEED..............................8P-1
CONTROL SYSTEM - OPERATION, SPEED . . 8P-2
CONTROL SYSTEM - TORQUE, SPEED
.....8P-4
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION
.......................8E-11
CONTROLLER ANTILOCK BRAKE -
INSTALLATION
.......................8E-12
CONTROLLER ANTILOCK BRAKE -
OPERATION
.........................8E-11
CONTROLLER ANTILOCK BRAKE -
REMOVAL
..........................8E-11
BR/BEINDEX 7
Description Group-Page Description Group-Page Description Group-Page

CRANKSHAFT MAIN BEARINGS -
DESCRIPTION........................9-31
CRANKSHAFT MAIN BEARINGS -
INSTALLATION....................9-32,9-88
CRANKSHAFT MAIN BEARINGS -
OPERATION..........................9-31
CRANKSHAFT MAIN BEARINGS -
REMOVAL.......................9-31,9-88
CRANKSHAFT MAIN BEARINGS -
STANDARD PROCEDURE, FITTING........9-88
CRANKSHAFT OIL SEAL - FRONT -
DESCRIPTION........................9-32
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION...................9-160,9-32
CRANKSHAFT OIL SEAL - FRONT -
OPERATION..........................9-32
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL......................9-160,9-32
CRANKSHAFT OIL SEAL - REAR -
DESCRIPTION........................9-33
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION...............9-162,9-34,9-90
CRANKSHAFT OIL SEAL - REAR -
OPERATION..........................9-33
CRANKSHAFT OIL SEAL - REAR -
REMOVAL..................9-161,9-33,9-90
CRANKSHAFT REAR OIL SEAL RETAINER
- INSTALLATION.................9-163,9-90
CRANKSHAFT REAR OIL SEAL RETAINER
- REMOVAL.....................9-162,9-90
CROSSHEADS - CLEANING.............9-134
CROSSHEADS - INSPECTION...........9-135
CRUISE INDICATOR - DESCRIPTION.......8J-18
CRUISE INDICATOR - OPERATION.......8J-18
CUBBY BIN - INSTALLATION...........23-109
CUBBY BIN - REMOVAL..............23-108
CUP HOLDER - INSTALLATION.........23-110
CUP HOLDER - REMOVAL.............23-109
CUSHION - INSTALLATION, SEAT.......23-138
CUSHION - REMOVAL, SEAT...........23-138
CUSHION COVER - INSTALLATION, SEAT . 23-139
CUSHION COVER - REMOVAL, SEAT.....23-139
CUSHION COVER - SPLIT BENCH -
INSTALLATION, SEAT.................23-140
CUSHION COVER - SPLIT BENCH -
REMOVAL, SEAT....................23-139
CYLINDER - DESCRIPTION, MASTER......5-26
CYLINDER - DIAGNOSIS AND TESTING,
IGNITION SWITCH AND KEY LOCK........19-9
CYLINDER - INSTALLATION, LOCK.......23-74
CYLINDER - INSTALLATION, LOCK.......19-10
CYLINDER - INSTALLATION, MASTER.....5-28
CYLINDER - OPERATION, MASTER........5-26
CYLINDER - REMOVAL, LOCK...........23-74
CYLINDER - REMOVAL, LOCK...........19-10
CYLINDER - REMOVAL, MASTER.........5-27
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER.................5-27
CYLINDER BLOCK REFACING -
STANDARD PROCEDURE...............9-148
CYLINDER BORE - DE-GLAZE -
STANDARD PROCEDURE...............9-148
CYLINDER BORE HONING - STANDARD
PROCEDURE.....................9-11,9-65
CYLINDER BORE REPAIR - STANDARD
PROCEDURE........................9-149
CYLINDER COMBUSTION PRESSURE
LEAKAGE - DIAGNOSIS AND TESTING
. . 9-64,9-9
CYLINDER COMPRESSION PRESSURE -
DIAGNOSIS AND TESTING
...........9-64,9-9
CYLINDER HEAD - CLEANING
.......9-134,9-77
CYLINDER HEAD - DESCRIPTION
. . . 9-130,9-20,
9-76
CYLINDER HEAD - INSPECTION
.....9-134,9-77
CYLINDER HEAD - INSTALLATION
........9-77
CYLINDER HEAD - OPERATION
...........9-21
CYLINDER HEAD - REMOVAL
.......9-130,9-76
CYLINDER HEAD COVER GASKET -
DESCRIPTION
........................9-20
CYLINDER HEAD COVER GASKET -
OPERATION
..........................9-21
CYLINDER HEAD COVER(S) - CLEANING
. . 9-137,
9-23,9-79
CYLINDER HEAD COVER(S) -
DESCRIPTION
........................9-78
CYLINDER HEAD COVER(S) -
INSPECTION
................9-138,9-23,9-79CYLINDER HEAD COVER(S) -
INSTALLATION...............9-138,9-23,9-79
CYLINDER HEAD COVER(S) - REMOVAL . . 9-137,
9-23,9-78
CYLINDER HEAD GASKET FAILURE -
DIAGNOSIS AND TESTING..........9-21,9-76
CYLINDER LOCK SWITCH -
DESCRIPTION, DOOR..................8N-5
CYLINDER LOCK SWITCH - DIAGNOSIS
AND TESTING, DOOR..................8N-6
CYLINDER LOCK SWITCH -
INSTALLATION, DOOR.................8N-6
CYLINDER LOCK SWITCH - OPERATION,
DOOR..............................8N-5
CYLINDER LOCK SWITCH - REMOVAL,
DOOR..............................8N-6
CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING, MASTER......5-26
DAM - INSTALLATION, FRONT AIR........13-2
DAM - REMOVAL, FRONT AIR...........13-2
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE,
REPAIR ....................9-11,9-122,9-66
DAMPER - INSPECTION, VIBRATION.....9-172
DAMPER - INSTALLATION,
VIBRATION.................9-173,9-40,9-97
DAMPER - REMOVAL, VIBRATION . . . 9-172,9-40,
9-96
DANA 44 & 60 - REMOVAL..............2-19
DANA 44 AXLE - INSTALLATION......2-20,2-21
DANA 44 AXLE - REMOVAL.............2-21
DANA 60 AXLE - INSTALLATION.......2-20,2-22
DANA 60 AXLE - REMOVAL.............2-21
DATA BUS - DESCRIPTION, CCD..........8E-6
DATA BUS - DIAGNOSIS AND TESTING,
CCD ...............................8E-11
DATA BUS - OPERATION, CCD...........8E-7
DATA LINK CONNECTOR - DESCRIPTION . . 8E-12
DATA LINK CONNECTOR - OPERATION....8E-12
DATA PLATE - DESCRIPTION, ENGINE....9-129
DATA PLATE, SPECIFICATIONS - FUEL
INJECTION PUMP....................14-77
DAY / NIGHT MIRROR - DESCRIPTION,
AUTOMATIC........................8N-11
DAY / NIGHT MIRROR - INSTALLATION,
AUTOMATIC........................8N-13
DAY / NIGHT MIRROR - OPERATION,
AUTOMATIC........................8N-12
DAY / NIGHT MIRROR - REMOVAL,
AUTOMATIC........................8N-13
DAY/NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC................8N-12
DAYTIME RUNNING LAMP MODULE -
DESCRIPTION........................8L-9
DAYTIME RUNNING LAMP MODULE -
INSTALLATION........................8L-9
DAYTIME RUNNING LAMP MODULE -
OPERATION..........................8L-9
DAYTIME RUNNING LAMP MODULE -
REMOVAL...........................8L-9
DECALS - INSTALLATION..............23-64
DECALS - INSTALLATION, BODY
STRIPES...........................23-87
DECALS - REMOVAL..................23-64
DECALS - REMOVAL, BODY STRIPES
.....23-87
DEFINITION - DESCRIPTION, TRIP
.......25-19
DEFROSTER AND DEMISTER DUCT
ADAPTER - INSTALLATION
.............24-33
DEFROSTER AND DEMISTER DUCT
ADAPTER - REMOVAL
.................24-33
DEFROSTER AND DEMISTER DUCTS -
INSTALLATION
.......................24-33
DEFROSTER AND DEMISTER DUCTS -
REMOVAL
..........................24-33
DE-GLAZE - STANDARD PROCEDURE,
CYLINDER BORE
.....................9-148
DELIVERY - SPECIFICATIONS, TORQUE -
FUEL
...............................14-4
DELIVERY SYSTEM - DESCRIPTION,
DIESEL FUEL
........................14-55
DELIVERY SYSTEM - DESCRIPTION,
FUEL
...............................14-2
DELIVERY SYSTEM - OPERATION, FUEL
. . . 14-2
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS
...............8M-5
DEMISTER DUCT ADAPTER -
INSTALLATION, DEFROSTER
............24-33DEMISTER DUCT ADAPTER - REMOVAL,
DEFROSTER.........................24-33
DEMISTER DUCTS - INSTALLATION,
DEFROSTER.........................24-33
DEMISTER DUCTS - INSTALLATION,
INSTRUMENT PANEL..................24-36
DEMISTER DUCTS - REMOVAL,
DEFROSTER.........................24-33
DEMISTER DUCTS - REMOVAL,
INSTRUMENT PANEL..................24-36
DEMISTER GRILLES - INSTALLATION.....24-31
DEMISTER GRILLES - REMOVAL........24-31
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN
AIRBAG.............................8O-4
DETECTION PUMP - DESCRIPTION, LEAK . 25-34
DETECTION PUMP - INSTALLATION,
LEAK..............................25-34
DETECTION PUMP - OPERATION, LEAK . . . 25-34
DETECTION PUMP - REMOVAL, LEAK....25-34
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING......................8W-01-1
DIAGRAMS - HYDRAULIC SCHEMATICS,
SCHEMATICS.................21-132,21-302
DIESEL - CLEANING, RADIATOR - 5.9L....7-64
DIESEL - CLEANING, RADIATOR FAN -
5.9L................................7-43
DIESEL - CLEANING, WATER PUMP -
5.9L................................7-72
DIESEL - DESCRIPTION................25-1
DIESEL - DESCRIPTION........14-106,14-108
DIESEL - DESCRIPTION.................8I-6
DIESEL - DESCRIPTION, 5.9L............11-3
DIESEL - DESCRIPTION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - DESCRIPTION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-40
DIESEL - DESCRIPTION, COOLING
SYSTEM FLOW - 5.9L...................7-2
DIESEL - DESCRIPTION, ENGINE 5.9L....9-115
DIESEL - DESCRIPTION, ENGINE BLOCK
HEATER - 5.9L........................7-46
DIESEL - DESCRIPTION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-53
DIESEL - DESCRIPTION, FAN DRIVE
VISCOUS CLUTCH - 5.9L...............7-56
DIESEL - DESCRIPTION, RADIATOR -
5.9L................................7-62
DIESEL - DESCRIPTION, TRANS COOLER
- 5.9L..............................7-84
DIESEL - DESCRIPTION, VACUUM PUMP
- 5.9L..............................7-33
DIESEL - DESCRIPTION, WATER PUMP -
5.9L................................7-72
DIESEL - FUEL INJECTOR FIRING ORDER . 14-62
DIESEL - INSPECTION, EXHAUST PIPE -
5.9L................................11-9
DIESEL - INSPECTION, RADIATOR - 5.9L . . . 7-64
DIESEL - INSPECTION, RADIATOR FAN -
5.9L................................7-43
DIESEL - INSPECTION, TAILPIPE - 5.9L . . . 11-12
DIESEL - INSPECTION, WATER PUMP -
5.9L................................7-72
DIESEL - INSTALLATION..............14-107
DIESEL - INSTALLATION................8I-9
DIESEL - INSTALLATION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - INSTALLATION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - INSTALLATION, DRIVE BELTS -
5.9L................................7-32
DIESEL - INSTALLATION, ENGINE BLOCK
HEATER - 5.9L........................7-46
DIESEL - INSTALLATION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-54
DIESEL - INSTALLATION, EXHAUST PIPE
- 5.9L..............................11-9
DIESEL - INSTALLATION, MUFFLER -
5.9L
...............................11-11
DIESEL - INSTALLATION, RADIATOR -
5.9L
................................7-64
DIESEL - INSTALLATION, RADIATOR FAN
- 5.9L
..............................7-44
DIESEL - INSTALLATION, TAILPIPE - 5.9L
. 11-13
DIESEL - INSTALLATION, VACUUM
PUMP - 5.9L
.........................7-36
BR/BEINDEX 9
Description Group-Page Description Group-Page Description Group-Page

PLATE - INSTALLATION, TRANSFER
CASE SKID.........................13-11
PLATE - REMOVAL, TRANSFER CASE
SKID..............................13-11
PLATE LAMP - INSTALLATION, LICENSE . . 8L-22
PLATE LAMP - REMOVAL, LICENSE......8L-22
PLATE LAMP UNIT - INSTALLATION,
LICENSE...........................8L-22
PLATE LAMP UNIT - REMOVAL, LICENSE . . 8L-22
PLATE, SPECIFICATIONS - FUEL
INJECTION PUMP DATA...............14-77
PLATES - INSTALLATION, EXTERIOR
NAME.............................23-89
PLATES - REMOVAL, EXTERIOR NAME....23-89
PLUG - CLEANING, SPARK.............8I-20
PLUG - DESCRIPTION, SPARK...........8I-16
PLUG - INSTALLATION, SPARK..........8I-20
PLUG - INSTALLATION, STEERING GEAR
HOUSING...........................19-30
PLUG - OPERATION, SPARK............8I-16
PLUG - REMOVAL, SPARK..............8I-19
PLUG - REMOVAL, STEERING GEAR
HOUSING...........................19-29
PLUG CABLE - DESCRIPTION, SPARK.....8I-20
PLUG CABLE - INSTALLATION, SPARK....8I-21
PLUG CABLE - OPERATION, SPARK.......8I-20
PLUG CABLE - REMOVAL, SPARK........8I-21
PLUG CABLE ORDER, 8.0L V-10 ENGINE
- SPARK .............................8I-3
PLUG CABLE RESISTANCE,
SPECIFICATIONS - SPARK...............8I-3
PLUG CABLES - DIAGNOSIS AND
TESTING, SPARK.....................8I-20
PLUG CONDITIONS - DIAGNOSIS AND
TESTING, SPARK.....................8I-17
PLUGS, SPECIFICATIONS - SPARK........8I-3
PLUMBING - CLEANING, CHARGE AIR
COOLER............................11-19
PLUMBING - DESCRIPTION, CHARGE
AIR COOLER........................11-18
PLUMBING - INSPECTION, CHARGE AIR
COOLER............................11-19
PLUMBING - INSTALLATION, CHARGE
AIR COOLER........................11-20
PLUMBING - OPERATION, CHARGE AIR
COOLER............................11-18
PLUMBING - REMOVAL, CHARGE AIR
COOLER............................11-18
PLUMBING - SERVICE CAUTIONS........24-42
PLUMBING - SERVICE WARNINGS.......24-42
POLISHING - DESCRIPTION, WET
SANDING/BUFFING..................23-130
PORT - DESCRIPTION, REFRIGERANT
SYSTEM SERVICE.....................24-1
PORT - OPERATION, REFRIGERANT
SYSTEM SERVICE.....................24-2
POSITION SENSOR - DESCRIPTION,
ACCELERATOR PEDAL.................14-95
POSITION SENSOR - DESCRIPTION,
THROTTLE..........................14-50
POSITION SENSOR - INSTALLATION,
ACCELERATOR PEDAL.................14-97
POSITION SENSOR - OPERATION,
ACCELERATOR PEDAL.................14-95
POSITION SENSOR - OPERATION,
THROTTLE..........................14-50
POSITION SENSOR - REMOVAL,
ACCELERATOR PEDAL.................14-95
POSITION SWITCH - DESCRIPTION,
CLUTCH PEDAL.......................6-17
POSITION SWITCH - DIAGNOSIS AND
TESTING, PARK/NEUTRAL.......21-195,21-367
POSITION SWITCH - INSTALLATION,
PARK/NEUTRAL...............21-195,21-367
POSITION SWITCH - OPERATION,
CLUTCH PEDAL.......................6-17
POSITION SWITCH - REMOVAL,
PARK/NEUTRAL...............21-195,21-367
POSITIVE CABLE INSTALLATION,
GASOLINE ENGINE...................8F-22
POSITIVE CABLE REMOVAL, GASOLINE
ENGINE
............................8F-21
POTENTIAL - STANDARD PROCEDURE,
TESTING OF VOLTAGE
..............8W-01-8
POWER BRAKE BOOSTER -
INSTALLATION
........................5-19
POWER BRAKE BOOSTER - REMOVAL
.....5-19
POWER DISTRIBUTION - DESCRIPTION
. 8W-97-1POWER DISTRIBUTION - OPERATION . . 8W-97-1
POWER DISTRIBUTION CENTER -
DESCRIPTION.....................8W-97-8
POWER DISTRIBUTION CENTER -
INSTALLATION...................8W-97-10
POWER DISTRIBUTION CENTER -
OPERATION.......................8W-97-8
POWER DISTRIBUTION CENTER -
REMOVAL........................8W-97-8
POWER DISTRIBUTION SYSTEMS,
SPECIAL TOOLS...................8W-97-2
POWER GROUNDS - DESCRIPTION......8E-17
POWER LOCK & REMOTE KEYLESS
ENTRY SYSTEM - DIAGNOSIS AND
TESTING............................8N-5
POWER LOCK MOTOR - DESCRIPTION....8N-7
POWER LOCK MOTOR - DIAGNOSIS AND
TESTING............................8N-7
POWER LOCK MOTOR - OPERATION......8N-7
POWER LOCK SWITCH - DESCRIPTION....8N-8
POWER LOCK SWITCH - DIAGNOSIS
AND TESTING........................8N-9
POWER LOCK SWITCH - OPERATION......8N-8
POWER LOCKS - DESCRIPTION..........8N-1
POWER LOCKS - DIAGNOSIS AND
TESTING............................8N-4
POWER LOCKS - OPERATION............8N-3
POWER MIRROR SWITCH -
DESCRIPTION.......................8N-13
POWER MIRROR SWITCH -
INSTALLATION......................8N-14
POWER MIRROR SWITCH - OPERATION . . 8N-13
POWER MIRROR SWITCH - REMOVAL . . . 8N-13
POWER MIRRORS - DESCRIPTION......8N-11
POWER MIRRORS - OPERATION........8N-11
POWER OUTLET - DESCRIPTION.....8W-97-10
POWER OUTLET - DIAGNOSIS AND
TESTING........................8W-97-10
POWER OUTLET - INSTALLATION....8W-97-11
POWER OUTLET - OPERATION.......8W-97-10
POWER OUTLET - REMOVAL........8W-97-11
POWER SEAT SWITCH - DESCRIPTION,
DRIVER............................8N-17
POWER SEAT SWITCH - DESCRIPTION,
PASSENGER........................8N-20
POWER SEAT SWITCH - DIAGNOSIS
AND TESTING, DRIVER................8N-17
POWER SEAT SWITCH - DIAGNOSIS
AND TESTING, PASSENGER............8N-20
POWER SEAT SWITCH - INSTALLATION,
DRIVER............................8N-18
POWER SEAT SWITCH - INSTALLATION,
PASSENGER........................8N-21
POWER SEAT SWITCH - OPERATION,
DRIVER............................8N-17
POWER SEAT SWITCH - OPERATION,
PASSENGER........................8N-20
POWER SEAT SWITCH - REMOVAL,
DRIVER............................8N-18
POWER SEAT SWITCH - REMOVAL,
PASSENGER........................8N-21
POWER SEAT SYSTEM - DESCRIPTION . . . 8N-16
POWER SEAT SYSTEM - DIAGNOSIS
AND TESTING.......................8N-16
POWER SEAT SYSTEM - OPERATION.....8N-16
POWER SEAT TRACK - DESCRIPTION....8N-21
POWER SEAT TRACK - DIAGNOSIS AND
TESTING...........................8N-22
POWER SEAT TRACK - INSTALLATION....8N-22
POWER SEAT TRACK - OPERATION......8N-22
POWER SEAT TRACK - REMOVAL.......8N-22
POWER STEERING FLOW AND
PRESSURE - DIAGNOSIS AND
TESTING............................19-4
POWER STEERING GEAR LEAKAGE -
DIAGNOSIS AND TESTING.............19-16
POWER STEERING GEAR, SPECIAL
TOOLS.............................19-22
POWER STEERING GEAR,
SPECIFICATIONS
.....................19-21
POWER STEERING PUMP - INITIAL
OPERATION - STANDARD PROCEDURE
. . . 19-33
POWER STEERING PUMP, SPECIAL
TOOLS
.............................19-38
POWER STEERING SYSTEM -
DIAGNOSIS AND TESTING
..............19-2
POWER STEERING SYSTEM -
STANDARD PROCEDURE, FLUSHING
.....19-34POWER WINDOW SWITCH -
DESCRIPTION.......................8N-24
POWER WINDOW SWITCH - DIAGNOSIS
AND TESTING.......................8N-24
POWER WINDOW SWITCH -
INSTALLATION......................8N-26
POWER WINDOW SWITCH - OPERATION . . 8N-24
POWER WINDOW SWITCH - REMOVAL . . . 8N-25
POWER WINDOWS - DESCRIPTION......8N-23
POWER WINDOWS - DIAGNOSIS AND
TESTING...........................8N-23
POWER WINDOWS - OPERATION........8N-23
POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON FUSES . 8W-01-9
POWR-LOK - ASSEMBLY, DIFFERENTIAL . . . 3-99
POWR-LOK - DISASSEMBLY,
DIFFERENTIAL........................3-99
POWR-LOK - DIAGNOSIS AND TESTING . . . 3-99
PRELIMINARY CHECKS - DIAGNOSIS
AND TESTING.........................7-4
PRESSURE - DESCRIPTION, HOSES......19-39
PRESSURE - DIAGNOSIS AND TESTING,
BOOST.............................14-93
PRESSURE - DIAGNOSIS AND TESTING,
CYLINDER COMPRESSION...........9-64,9-9
PRESSURE - DIAGNOSIS AND TESTING,
ENGINE OIL................9-101,9-178,9-45
PRESSURE - DIAGNOSIS AND TESTING,
FUEL TRANSFER PUMP...............14-84
PRESSURE - DIAGNOSIS AND TESTING,
POWER STEERING FLOW.................19-4
PRESSURE - DIAGNOSIS AND TESTING,
TURBOCHARGER BOOST...............11-13
PRESSURE - GAS ENGINES -
SPECIFICATIONS, FUEL SYSTEM.........14-3
PRESSURE - OPERATION, HOSES........19-39
PRESSURE BLEEDING - STANDARD
PROCEDURE..........................5-8
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-64
PRESSURE CAP - OPERATION,
RADIATOR...........................7-64
PRESSURE FOR HIGH SPEEDS -
DESCRIPTION, TIRE...................22-7
PRESSURE FUEL LINES - DESCRIPTION,
HIGH..............................14-78
PRESSURE FUEL LINES - OPERATION,
HIGH..............................14-78
PRESSURE GAUGE - DESCRIPTION, OIL . . 8J-25
PRESSURE GAUGE - OPERATION, OIL....8J-25
PRESSURE GAUGES - DIAGNOSIS AND
TESTING............................22-8
PRESSURE LEAK DOWN TEST -
DIAGNOSIS AND TESTING, FUEL.........14-2
PRESSURE LEAKAGE - DIAGNOSIS AND
TESTING, CYLINDER COMBUSTION....9-64,9-9
PRESSURE RELEASE - STANDARD
PROCEDURE, FUEL SYSTEM.............14-3
PRESSURE RELIEF VALVE - CLEANING,
OIL................................9-180
PRESSURE RELIEF VALVE -
DESCRIPTION, HIGH
..................24-46
PRESSURE RELIEF VALVE - INSPECTION,
OIL
................................9-180
PRESSURE RELIEF VALVE -
INSTALLATION, OIL
...................9-180
PRESSURE RELIEF VALVE - OPERATION,
HIGH
..............................24-47
PRESSURE RELIEF VALVE - REMOVAL,
OIL
................................9-180
PRESSURE SENSOR/SWITCH -
INSTALLATION, OIL
...................9-181
PRESSURE SENSOR/SWITCH -
REMOVAL, OIL
......................9-181
PRESSURE SWITCH - DESCRIPTION, A/C
HIGH
..............................24-20
PRESSURE SWITCH - DESCRIPTION, A/C
LOW
..............................24-21
PRESSURE SWITCH - DIAGNOSIS AND
TESTING, A/C HIGH
...................24-20
PRESSURE SWITCH - DIAGNOSIS AND
TESTING, A/C LOW
...................24-21
PRESSURE SWITCH - INSTALLATION,
A/C HIGH
...........................24-20
PRESSURE SWITCH - INSTALLATION,
A/C LOW
...........................24-21
BR/BEINDEX 23
Description Group-Page Description Group-Page Description Group-Page