Engine system DODGE RAM 2003 Service Repair Manual

DODGE RAM 2003 Service Repair Manual RAM 2003 DODGE DODGE https://www.carmanualsonline.info/img/12/56913/w960_56913-0.png DODGE RAM 2003 Service Repair Manual

Page 1371 of 2895

DODGE RAM 2003  Service Repair Manual (11) Fill Cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(12) Install air cleaner assembly, resonator assem-
bly and air inlet hose.
(13) Connect battery negative cable.
INSTALLATIONÐLEF

Page 1373 of 2895

DODGE RAM 2003  Service Repair Manual (7) Install the camshaft bearing cap retaining
bolts. Tighten the bolts 9±13 N´m (100 in. lbs.) in1¤2
turn increments in the sequence shown (Fig. 44).
(8) Position the hydraulic lash adjusters and

Page 1378 of 2895

DODGE RAM 2003  Service Repair Manual tapered journal, bent connecting rod or foreign
material trapped between the insert and cap or
rod.
(7) If the correct clearance is indicated, replace-
ment of the bearing inserts is not necessary. Re

Page 1379 of 2895

DODGE RAM 2003  Service Repair Manual INSTALLATION
NOTE: Thoroughly clean core plug bore, remove all
of the old sealer.
(1)
Coat the edges of the engine core plug and the
core plug bore with Mopar Gasket Maker, or equivalent.
NOTE: It is

Page 1383 of 2895

DODGE RAM 2003  Service Repair Manual CRANKSHAFT OIL SEAL -
FRONT
REMOVAL
(1) Disconnect negative cable from battery.
(2) Remove accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(3) Remove A/C compressor

Page 1390 of 2895

DODGE RAM 2003  Service Repair Manual PISTON RING SPECIFICATION CHART
Ring Position Groove Maximum
Clearance Clearance
Upper Ring .051-.094mm 0.11mm
(0.0020- .0037
in.)(0.004 in.)
Intermediate
Ring0.04-0.08mm 0.10mm
(0.0016-0.0031
in.)(0.

Page 1392 of 2895

DODGE RAM 2003  Service Repair Manual (6) Install radiator upper shroud and tighten fas-
teners to 11 N´m (95 in. lbs.).
(7) Connect electrical connector for shroud fan.
(8) Install radiator upper hose.
(9) Install accessory drive belt (

Page 1397 of 2895

DODGE RAM 2003  Service Repair Manual LUBRICATION
DESCRIPTION
The lubrication system (Fig. 92) is a full flow fil-
tration pressure feed type.
OPERATION
Oil from the oil pan is pumped by a gerotor type oil
pump directly mounted to the cra

Page 1406 of 2895

DODGE RAM 2003  Service Repair Manual INSTALLATION
(1) Position the oil pump onto the crankshaft and
install one oil pump retaining bolts.
(2) Position the primary timing chain tensioner
and install three retaining bolts.
(3) Tighten the

Page 1407 of 2895

DODGE RAM 2003  Service Repair Manual (16) Unclip and remove heater hoses and tubes
from intake manifold (Fig. 108).
(17) Remove coolant temperature sensor (Refer to
7 - COOLING/ENGINE/ENGINE COOLANT TEM-
PERATURE SENSO - REMOVAL).
(18) R