belt DODGE RAM 2500 DIESEL 2008 3.G Service Manual

NOTE:The transmitter has been tested and it complies
with FCC and IC rules. Changes or modifications not
expressly approved by the party responsible for compli-
ance could void the user 's authority to operate the
device.
The term ªIC:º before the certification/registration num-
ber only signifies that Industry Canada technical specifi-
cations were met.
POWER SUNROOF Ð IF EQUIPPED
The power sunroof switch is located between the sun
visors on the overhead console.
NOTE:The Power Accessory Delay feature will allow
the power sunroof to operate for ten minutes after the
ignition is turned OFF or a front door is opened.
WARNING!
²Never leave children alone in a vehicle. Leaving
unattended children in a vehicle is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Don't leave the key in
the ignition. A child could operate power win-
dows, other controls, or move the vehicle.
²In an accident, there is a greater risk of being
thrown from a vehicle with an open sunroof. You
could also be seriously injured or killed. Always
fasten your seat belt properly and make sure all
passengers are properly secured too.
²Do not allow small children to operate the sun-
roof. Never allow fingers or other body parts, or
any object to project through the sunroof opening.
Injury may result.
158 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

NOTE:If you are installing a toolbox to the front of the
pickup box, you must use Moparttoolbox brackets
available from your authorized dealer.
You can carry wide building materials (sheets of ply-
wood, etc.) by building a raised load floor. Place lumber
across the box in the indentations provided above the
wheel housings and in the bulkhead dividers to form the
floor.
WARNING!
The pickup box is intended for load carrying pur-
poses only, not for passengers, who should sit in
seats and use seat belts.
WARNING!
²Care should always be exercised when operating a
vehicle with unrestrained cargo. Vehicle speeds
may need to be reduced. Severe turns or rough
roads may cause shifting or bouncing of the cargo
that may result in vehicle damage. If wide build-
ing materials are to be frequently carried, the
installation of a support is recommended. This
will restrain the cargo and transfer the load to the
pickup box floor.
²If you wish to carry more than 600 lbs (272 kg) of
material suspended above the wheelhouse, sup-
ports must be installed to transfer the weight of
the load to the pickup box floor or vehicle damage
may result. The use of proper supports will permit
loading up to the rated payload.
²Unrestrained cargo may be thrown forward in an
accident causing serious or fatal injury.
178 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

3. Turn Signal Indicators
Lights in instrument cluster flash when outside turn
signals are operating.
4. Tachometer
The tachometer indicates engine speed in revolutions per
minute.
CAUTION!
Do not operate the engine with the tachometer
pointer at high rpm for extended periods. Engine
damage may occur.
5. Airbag Indicator Light
The indicator lights and remains lit for 6 to 8 seconds
when the ignition is first turned on. If the light stays on,
flickers or comes on while driving, have the airbag
system checked by an authorized dealer.6. High Beam Indicator
This indicator shows that headlights are on high
beam.
7. Seat Belt Reminder Light
When the ignition switch is first turned ON, this
light will turn on for five to eight seconds as a bulb
check. During the bulb check, if the driver's seat
belt is unbuckled, a chime will sound. After the bulb
check or when driving, if the driver seat belt remains
unbuckled, the Seat Belt Warning Light will flash or
remain on continuously. Refer to9Enhanced Driver Seat
Belt Reminder System (BeltAlertt)9under ªOccupant
Restraintsº in section 2.
8. Speedometer
The speedometer shows the vehicle speed in miles per
hour and/or kilometers per hour.
190 UNDERSTANDING YOUR INSTRUMENT PANEL

STARTING PROCEDURES ± DIESEL ENGINES
Before starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belts.
The starter should not be operated for more than 15-
second intervals. Waiting a few minutes between such
intervals will protect the starter from overheating.
WARNING!
Be sure to turn off the engine and remove the key
from the ignition switch if you want to rest or sleep
in your vehicle. Accidents can be caused by inadvert-
ently moving the shift lever or by pressing the
accelerator pedal. This may cause excessive heat in
the exhaust system, resulting in overheating and
vehicle fire which may cause serious or fatal injuries.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
Automatic Transmission ± If Equipped
Start the engine with the shift lever in NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
The CumminstDiesel engine is equipped with several
features designed to assist cold weather starting and
operation:
²The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110±115 volt AC electrical
outlet with a grounded, three-wire extension cord.
268 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE
CONTENTS
mEngine Compartment Ð 6.7L Diesel Engine....408
mOnboard Diagnostic System (OBD II).........409
mReplacement Parts......................409
mEngine Data Plate......................410
mAuthorized Dealer Service................410
mService Information.....................410
mMaintenance Procedures..................412
NEngine Oil..........................413
NDrive Belt...........................418NEngine Air Cleaner Filter (6.7L Diesel
Engines)............................419
NDraining Fuel/Water Separator Filter (6.7L
Diesel Engine).......................422
NIntervention Regeneration Strategy ± EVIC
Message Process Flow (Catalyst Full Message)
(6.7L Diesel Engines Only)...............425
NMaintenance Free Batteries...............428
NAir Conditioner Maintenance.............430
NPower Steering Ð Fluid Check............431
7

CAUTION!
To maintain your vehicle safely follow these guide-
lines:
²Watch your vehicle's mileage and check your
Maintenance Schedules regularly for required ser-
vicing. Excessive wear or damage to certain vehicle
components can result if required services are not
performed.
²If you have your vehicle undercoated, inspect for
undercoating material on the propeller shafts.
Such material could cause the shafts to become
unbalanced and result in drivetrain vibrations.
Remove any undercoating with solvent.
²If you have your vehicle undercoated, make sure
no undercoating material is sprayed on the ex-
haust system or components of the seat belt
system.NOTE:It is not possible for the manufacturer and
Cummins, Inct. to anticipate every possible circumstance
that can involve a potential hazard.
MAINTAINING YOUR VEHICLE 411
7

Start the engine and operate it at idle for several minutes.
Check for leaks at the lubricating oil filter and oil pan
drain plug.
Run the engine until it has reached operating tempera-
ture, stop the engine. Wait approximately 15 minutes to
let the oil in the upper parts of the engine drain back to
the pan. Check the oil level again.
Add oil as necessary to bring the level to the ªSAFEº
mark on the dipstick.
Disposing Of Used Engine Oil And Filter
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact your authorized dealer, service
station, or governmental agency for advice on how and
where used oil and oil filters can be safely discarded in
your area.
Drive Belt
Inspection
Check the belt for intersecting cracks.
²Transverse (across the belt width) cracks are accept-
able.
²Longitudinal (direction of belt length) cracks that
intersect with transverse cracks are NOT acceptable.
Replace the belt if it has unacceptable cracks, is frayed or
has pieces of material missing.
The engine speed sensor, located near the damper, should
be inspected for damage if a belt is frayed.
418 MAINTAINING YOUR VEHICLE

Battery Blanket Usage
A battery loses 60% of its cranking power as the battery
temperature decreases to 0ÉF (-18ÉC). For the same de-
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 VAC
powered battery blankets will greatly increase starting
capability at low temperatures. Suitable battery blankets
are available from your authorized Mopartdealer.
Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an authorized dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a performance
test. Drive belt tension should also be checked at this
time.
WARNING!
²Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer to
Section 3 of the Warranty Information book for
further warranty information.
²The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced repairman.
430 MAINTAINING YOUR VEHICLE

1. Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content or abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
2. Dry with a soft tissue.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage can also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the car to
wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
Dry with a soft tissue.
FUSES (INTEGRATED POWER MODULE)
An integrated power module is located in the engine
compartment near the battery. This center contains car-
tridge fuses and mini fuses. A description of each fuse
and component may be stamped on the inside cover,
otherwise the cavity number of each fuse is stamped on
the inside cover that corresponds to the following chart.
Integrated Power Module Location
MAINTAINING YOUR VEHICLE 459
7

Cavity Cartridge
FuseMini
FuseDescription
39 10 Amp
RedSeatbelt Tension
Reducer/Power IGN
Run/Acc
40 20 Amp
YellowPower IGN Run/Acc
Ð Cigar Lighter/Rear
Power Point
41 Ð Ð
42 30 Amp
PinkDiesel PCM (Diesel
Only)CAUTION!
²When installing the Integrated Power Module
cover, it is important to ensure the cover is prop-
erly positioned and fully latched. Failure to do so
may allow water to get into the Integrated Power
Module, and possibly result in a electrical system
failure.
²When replacing a blown fuse, it is important to
use only a fuse having the correct amperage rating.
The use of a fuse with a rating other than indicated
may result in a dangerous electrical system over-
load. If a properly rated fuse continues to blow, it
indicates a problem in the circuit that must be
corrected.
MAINTAINING YOUR VEHICLE 463
7