ignition DODGE RAM SRT-10 2006 Service Repair Manual

When Monitored:
Continuously with the ignition on and engine running.
Set Condition:
The DTC will set if the LR Pressure Switch reads open or closed at the wrong time in a given gear.
Possible Causes
LOSS OF PRIME AND/OR TIPM DTC PRESENT
LOW FLUID LEVEL
LOW LINE PRESSURE
REVERSE CARRIER SNAP RING DISLODGED
CRACKED OR MISINSTALLED PRIMARY OIL FILTER OR FILTER SEAL
STICKING MAIN REGULATOR VALVE IN PUMP VALVE BODY
NO. 1 CHECK BALL CUT OR DAMAGED
WIRING AND CONNECTORS
(T50) LR PRESSURE SWITCH SENSE CIRCUIT OPEN
(T50) LR PRESSURE SWITCH SENSE CIRCUIT SHORT TO GROUND
(T50) LR PRESSURE SWITCH SENSE CIRCUIT SHORT TO VOLTAGE
TRANSMISSION SOLENOID/TRS ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The Transmission system uses five pressure switches to monitor the fluid pressure in the LR, 2C, 4C, UD, and OD
clutch circuits. The pressure switches are continuously monitored for the correct states in each gear as shown.
GEAR L/R 2C 4C UD OD
REVERSEOPEN OPEN OPEN OPEN OPEN
P/NCLOSED** OPEN OPEN OPEN OPEN
1STCLOSED* OPEN OPEN CLOSED OPEN
2NDOPEN CLOSED OPEN CLOSED OPEN
2ND PRIMEOPEN OPEN CLOSED CLOSED OPEN
3RDOPEN OPEN OPEN CLOSED CLOSED
4THOPEN OPEN CLOSED OPEN CLOSED
5THOPEN CLOSED OPEN OPEN CLOSED
*L/R is closed if output speed is below 100 rpm in Drive and Manual 2. L/R is closed in Manual 1.
**May be open when rolling in Neutral or at low oil temperatures.
Diagnostic Test
1.CHECK IF OTHER RELATED DTC’S PRESENT
Ignition on, engine not running.
With the scan tool, check for other transmission DTC’s.
Are there any Loss of Prime and/or TIPM TCM related DTCs present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom. If the DTC P0944 is present,
perform its respective test first.
No>>
Go To 2

2.CHECK IF THE CONDITION P0841 IS PRESENT
With the scan tool, check the DTC EVENT DATA for P0841.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Does the DTC EVENT DATA show the DTC P0841?
Ye s>>
Go To 3
No>>
Refer to the Transmission category and perform diagnostics for the DTC reported in the DTC EVENT
DATA.
3.CHECK IF THE DTC SET IN REVERSE
Does the DTC EVENT DATA show the DTC P0841 set while in Reverse?
Ye s>>
Go To 10
No>>
Go To 4
4.CHECK IF THE LR PRESSURE SWITCH IS CLOSED
Does the DTC EVENT DATA show the LR Pressure Switch reading CLOSED when the DTC P0841 was set?
Ye s>>
Go To 5
No>>
Go To 14
5.CHECK THE PCM AND WIRING
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
Ignition on, engine not running.
Turn the Pressure Switch selector to LR on the Transmission Simulator.
With the scan tool, monitor the LR Pressure Switch state while pressing thePressure Switch Test button on the
Transmission Simulator.
Did the LR Pressure Switch state change from open to closed while pressing the Pressure Switch Test
button on the Transmission Simulator?
Ye s>>
Go To 6
No>>
Go To 10
6.CHECK FOR POOR WIRING AND CONNECTIONS
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wires while checking for shorted and open circuits.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 7

7.CHECKIFTHEDTCSETINFIRSTGEAR
With the DTC EVENT DATA recorded earlier, check what gear the transmissionwas in when the DTC P0841 was
set.
Does the DTC EVENT DATA show the Present Gear as first gear when the DTC P0841was set ?
Ye s>>
Go To 8
No>>
Replace the Transmission Solenoid/TRS Assembly per the Service Information. (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE/TRANS SOLENOID/TRS ASSY -REMOVAL)
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
8.CHECK IF THE NO. 1 CHECK BALL IS CUT OR DAMAGED
Turn the ignition off to the lock position.
Remove the Transmission Valve Body per the Service Information.
Check the No. 1 Check Ball for any possible cuts or damage.
Is the No. 1 Check Ball cut or damaged?
Ye s>>
Replace the No. 1 Check Ball and check for clutch debris in the transmissionoil pan. If there is exces-
sive debris, perform internal repairs to the LR Clutch assembly. Refer to the Service Information for
proper repair procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 9
9.CHECK IF THE REVERSE CARRIER SNAP RING IS DISLODGED AND THE TRANSMISSION SOLENOID/
TRS ASSEMBLY
Looking through the windows in the bottom of the case, check whether the snapringatthefrontoftheReverse
(center) Carrier has dislodged.
NOTE: It may be necessary to pry the Input Annulus Gear Shell rearward to check this snap ring.
Is the Reverse Carrier Snap Ring dislodged?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Transmission Solenoid/TRS Assembly per the Service Information. (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE/TRANS SOLENOID/TRS ASSY -REMOVAL)
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)

10.CHECK THE (T50) LR PRESSURE SWITCH SENSE CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect the Transmission Simulator, Miller tool #8333 if connected in
a previous step or disconnect the Transmission Solenoid/TRS Assembly
harness connector.
Disconnect the PCM C4 harness connector and connect Miller tool
#8815.
NOTE: Check connectors - Clean/repair as necessary.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller tool #8815 to per-
form diagnosis.
Measure the resistance of the (T50) LR Pressure Switch Sense circuit
between the Solenoid/TRS Assembly harness connector and the appro-
priate terminal of the Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (T50) LR Pressure Switch Sense circuit for an
open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 11
11 .CHECK THE (T50) LR PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (T50) LR Pressure
Switch Sense circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (T50) LR Pressure Switch Sense circuit for a
short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 12

12.CHECK THE PCM POWERS AND GROUNDS
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion, damage, or
terminal push out. Pay particular attention to all power and ground circuits.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 13
13.ROAD TEST THE VEHICLE
With the scan tool, clear the DTC and road test the vehicle.
Try to duplicate the conditions in which the DTC originally set using the DTC EVENT DATA recorded earlier.
Did the DTC P0841 reset?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 17
14.CHECK FOR LOW LINE PRESSURE
In the DTC EVENT DATA recorded earlier,compare the Line Pressure and the Desired Line Pressure.
Is the Line Pressure less than 40 psi, and significantly below the Desired Line Pressure?
Ye s>>
Repair as necessary to correct low line pressure. Check for low fluid level. Check the Primary Oil Filter
seal for a split, crack, or improperly installed. Refer to the Service Information for the proper installation
procedure. If the fluid level and Primary Oil Filter are OK, check the Main Regulator Valve in the Oil
Pump per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 15
15.CHECK THE (T50) LR PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT
Turn the ignition off to the lock position.
Disconnect the Transmission Solenoid/TRS Assembly harness connec-
tor.
Disconnect all PCM harness connectors.
Measure the resistance between the (T50) LR Pressure Switch Sense
circuit and all other circuits in the Transmission Solenoid/TRS Assembly
harness connector.
Is the resistance below 5.0 ohms between the (T50) LR Pres-
sure Switch Sense circuit and any other circuit(s) in the Trans-
mission Solenoid/TRS Assembly harness connector?
Ye s>>
Repair the (T50) LR Pressure Switch Sense circuit for a
short to another circuit(s).
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 16

2.CHECK IT THE DTC P0755 IS PRESENT
With the scan tool, check Transmission DTCs.
Is the DTC P0755 also present?
Ye s>>
Refer to the symptom list and perform diagnostics for P0755-2C SOLENOID CIRCUIT.
No>>
Go To 3
3.CHECK IF THE DTCS P0732, P0735 AND/OR P0846 ARE PRESENT
With the scan tool, check for other transmission DTCs.
Are the DTCs P0732, P0735, and/or P0846 present also?
Ye s>>
Go To 12
No>>
Go To 4
4.CHECK TO SEE IF DTC P0845 IS CURRENT
With the scan tool, Check the STARTS SINCE SET counter for P0845.
NOTE: This counter only applies to the last DTC set.
Is the STARTS SINCE SET counter 2 or less?
Ye s>>
Go To 5
No>>
Go To 17
5.CHECK IF THE LINE PRESSURE STAYS THE SAME
Start the engine.
Warm the transmission to 82° C or 180° F.
Firmly apply the brakes.
With the scan tool, monitor the Line Pressure during the following step.
Move the shift lever to each gear position, pausing momentarily in each position and record the line pressure read-
ing. Allow the pressure to stabilize for at least 5 seconds in each range.
Did the line pressure remain at a steady value between 585 and 655 kPa or 85 and 95 psi in each posi-
tion?
Ye s>>
Go To 6
No>>
Go To 10
6.CHECK THE LINE PRESSURE SENSOR CONNECTION
Ignition on,engine not running.
Withthescantool,monitortheLinePressure while firmly pushing the Transmission Line Pressure Sensor connector
inwards towards the Transmission.
Did the Line Pressure reading on the scan tool change to about 207 kPa or 30 psi when the connector
was pushed inward?
Ye s>>
Disconnect and properly reconnect the Line Pressure Sensor connector. Inspect terminals and repair as
necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 7

7.CHECK THE LINE PRESSURE SENSOR OPERATION
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
With the Transmission Simulator select the
OFFposition on theInput/Output Speedswitch.
Ignition on, engine not running.
With the scan tool, monitor the Line Pressure while turning the Pressure Switch selector to each of the 3 line pres-
sure positions on the Transmission Simulator.
NOTE: All three scan tool Line Pressure readings should be steady and ±14 kPa or 2.0 psi of the reading
specified on the Transmission Simulator.
Did the scan tool Line Pressure readings match the specified readings on the Transmission Simulator
and remain steady in all three positions?
Ye s>>
Replace the Line Pressure Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 8
8.CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect Transmission Simulator.
Disconnect the PCM C1 harness connector and connect Miller tool
#8815.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller tool #8815 to per-
form diagnosis.
Measure the resistance of the (F856) 5-volt Supply circuit between the
Line Pressure Sensor harness connector and the appropriate terminal
of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (F856) 5-volt Supply circuit for an open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 9

9.CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (F856) 5-volt Supply
circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (F856) 5-volt Supply circuit for a short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1.
No>>
Using the schematics as a guide, check the Powertrain
Control Module (PCM) terminals for corrosion, damage, or
terminal push out. Pay particular attention to all power and
ground circuits. If no problems are found, replace the PCM
per the Service Information.With the scan tool, perform
QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
10.COMPARE SCAN TOOL TO PRESSURE GAUGE
Turn the ignition off to the lock position.
Connect the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP. Refer to
the Service Information for proper installation procedure.
CAUTION: Apply parking brake.
Start the engine.
In the following steps, compare thescan tool Line Pressure to the PressureGauge readings in each gear.
CAUTION: Do not overheat transmission.
With the gear selector in park, raise the RPM to 1500, and compare line pressure readings.
Firmly apply the brakes, move the gear selector into reverse, raise the RPMto 1500, and compare the line pressure
readings.
Firmly apply the brakes, move the gear selector into drive, raise the RPM to1500, and compare the line pressure
readings.
Did the scan tool Line Pressure readings match the Pressure Gauge readings±10psi?
Ye s>>
Go To 11
No>>
Replace the Line Pressure Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)

11 .CHECK THE WIRING AND CONNECTORS
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Remove the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP.
Install the Transmission Simulator, Miller tool #8333.
On the Transmission Simulator, turn the Pressure Switch selector switch to2C.
Ignition on, engine not running.
With the scan tool, monitor the 2C Pressure Switch state while pressing andholding the Pressure Switch test button
and wiggling the wire harness and connectors that pertain to the 2C PressureSwitch.
Did the 2C Pressure Switch state change to closed and remain closed while wiggling the wires?
Ye s>>
Go To 12
No>>
Go To 14
12.CHECK FOR EXCESSIVE DEBRIS
Turn the ignition off to the lock position.
Remove the Transmission Simulator, Miller tool #8333.
Remove and inspect the Transmission Oil Pan per the Service Information.
Does the Transmission Oil Pan contain excessive debris or contamination?
Ye s>>
Repair the cause of the excessive debris in the Transmission Oil Pan. Referto the Service Information
for the proper procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 13
13.CHECK THE 2C HYDRAULIC CLUTCH CIRCUIT
Remove the Valve Body and air check the 2C clutch hydraulic circuit, in the 2C/4C clutch retainer, for leakage per
the Service Information.
NOTE: The 2C hydraulic clutch circuit contains a small bleed orifice, a small amount of air leakage is nor-
mal.
Was there excessive air leakage noticed during the air check?
Ye s>>
Repair as necessary. Check the 2C clutch piston, piston seals and bleed orifice assembly.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Disassemble and inspect the Valve Body and repair as necessary. Inspect the 2C Accumulator piston
and seals. Check for an extra check ball downstream from the #7 check ball pocket and repair as nec-
essary. If no problems are found in the Valve Body, replace the Transmission Solenoid/TRS Assembly
per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)

14.CHECK THE (T147) 2C PRESSURE SWITCH SENSE CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Remove the Transmission Simulator, Miller tool #8333.
Disconnect the PCM C4 harness connector and connect Miller tool
#8815.
Measure the resistance of the (T147) 2C Pressure Switch Sense circuit
between the Transmission Solenoid/TRS Assembly harness connector
and the appropriate terminal of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the (T147) 2C Pressure Switch Sense circuit for an
open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 15
15.CHECK THE (T147) 2C PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (T147) 2C Pressure
Switch Sense circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (T147) 2C Pressure Switch Sense circuit for a
short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 16