display DODGE RAM SRT-10 2006 Service Repair Manual

4.CHECK RECIRCULATION DOOR ACTUATOR CIRCUIT RESISTANCE
Measure the resistance between the (C32) Recirculation Door Driver
circuit and the (C34) Common Door Driver circuit in the A/C Heater
Control C1 harness connector.
Is the resistance below 70 ohms?
Ye s>>
Go To 5
No>>
Go To 9
5.RUN THE ACTUATOR DTC DETECTION TEST
Reconnect the A/C Heater Control C1 harness connector.
Turn the ignition on.
With the scan tool in HVAC, select System Tests and then select Actuator DTCDetection. When the test is com-
plete, select View DTCs.
Does the scan tool only display: B1061–CLIMATE CONTROL MOTOR(S) COMMON 1 CONTROL CIRCUIT
OPEN?
Ye s>>
Replace the A/C Heater Control in accordance with the Service Information.
Perform BODY VERIFICATION TEST – VER 1. (Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES - STANDARD PROCEDURE).
No, Other DTC(s) Displayed
Diagnose and repair the other DTC(s). If multiple DTCs are present, beginning with the common circuit,
diagnose and repair all short high DTCs and then all short low DTCs. Refer tothe Table of Contents in
this Section for a complete list of HVAC related symptoms.
No, And No DTCs Displayed
Using the wiring diagram as a guide, inspect the wiring and connectors for conditions causing an inter-
mittent short. Repair as necessary.
Perform BODY VERIFICATION TEST – VER 1. (Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES - STANDARD PROCEDURE).

B1079–CLIMATE CONTROL COOL DOWN TEST EXCESSIVE TIME (SINGLE-ZONE)
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
The Cooldown Test checks A/C system performance based on Evaporator Temperature Sensor input. The main cri-
teria is to lower evaporator temperature 11.11°C (20°F) within one minute. Before starting the test, the evaporator
temperature must be above 13°C (55°F) and the front blower speed must be setto high speed. When the test is
running, A/C Select and A/C Request will be on and the A/C status indicator will flash. When the test is complete,
the scan tool will display one or more test status messages to indicate the outcome of the Cooldown Test. A Suc-
cessful Cooldown – Test Passed status message indicates that the main testcriteria was met. A DTC Set During
Routine – Test Not Passed status message indicates that the A/C system is unable to lower the evaporator tem-
perature 11.11°C (20°F) within one minute. A Conditions Too Cold – Test NotRun status message indicates that the
evaporator temperature was below 13°C (55°F) when starting the Cooldown Test. A Blowers Not On High – Test Not
Run status message indicates that either the front blower speed was not setto high speed prior to starting the
Cooldown Test or the front blower speed was changed from high speed to another setting after starting the
Cooldown test. A Refrigerant Temperature Sensor Error status message indicates that a fault occurred with the
Evaporator Temperature Sensor/sensor circuits. A No Results Stored/Test Not Complete status message indicates
that the power was cycled while the test was running.
When Monitored:
When the Cooldown Test is executed.
Set Condition:
If the A/C system is unable to lower the evaporator temperature 11.11°C (20°F) within one minute.
Possible Causes
OTHER HVAC SYSTEM FAULTS PRESENT
EVAPORATOR TEMPERATURE SENSOR CIRCUITS
EVAPORATOR TEMPERATURE SENSOR
TOTALLY INTEGRATED POWER MODULE (TIPM) FAULTS PRESENT
POWERTRAIN SYSTEM FAULTS PRESENT
Diagnostic Test
1.DIAGNOSE COOLDOWN TEST STATUS MESSAGES
WereanyofthefollowingstatusmessagespresentafterperformingtheCooldown Test?
Yes, Conditions Too Cold - Test Not Run
If running, turn the A/C compressor off. Verify that the work area ambient temperature is above 15.6°C
(60°F). If not, move the vehicle to a warmer work area. Verify that the evaporator temperature is above
13°C (55°F). If not, set the blower to high speed and allow the blower to run for five minutes. Then, run
the Cooldown Test again.
Yes, Blowers Not On High - Test Not Run
Set the blower speed to high speed and then run the Cooldown Test again.
Yes, No Results Stored/Test Not Complete
Verify that power is not interrupted while rerunning the Cooldown Test.
No>>
Go To 2

When Monitored:
Continuously
Set Condition:
If the CAN B Bus (+) or CAN B Bus (-) circuit is open, shorted to voltage, or shorted to ground.
Possible Causes
ACTIVE U0019 CAN B BUS DTC IN THE TOTALLY INTEGRATED POWER MODULE (TIPM)
(D55) CAN B BUS (+) CIRCUIT OPEN
(D54) CAN B BUS (-) CIRCUIT OPEN
A/C HEATER CONTROL
Diagnostic Test
1.VERIFY DTC U0019–CAN B BUS IS ACTIVE
Turn the ignition on.
With the scan tool, read HVAC DTCs.
Does the scan tool display active: U0019–CAN B BUS?
Ye s>>
Go To 2
No>>
If the DTC is stored, check for an intermittent condition by inspecting therelated wiring harness for
chafed, pierced, pinched, and partially broken wires. Also, inspect the related connectors for broken,
bent, pushed out, spread, corroded, or contaminated terminals.
Perform BODY VERIFICATION TEST – VER 1. (Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES - STANDARD PROCEDURE).
2.CHECK FOR ACTIVE CAN B BUS RELATED DTCS IN THE TOTALLY INTEGRATED POWER MODULE
(TIPM)
With the scan tool, read Totally Integrated Power Module (TIPM) DTCs.
Does the scan tool display any active CAN B BUS related DTCs?
Ye s>>
Diagnose and repair the DTC(s). (Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL MODULES -
DIAGNOSIS AND TESTING).
No>>
Go To 3

Possible Causes
(F942) FUSED IGNITION SWITCH OUTPUT (RUN-START) CIRCUIT OPEN
(C70) BLOWER MOTOR HIGH DRIVER CIRCUIT OPEN
(Z134) GROUND CIRCUIT OPEN
BLOWER MOTOR
A/C HEATER CONTROL
TIPM
Diagnostic Test
1.CHECK FOR DTCs IN THE TIPM
Turn the ignition on.
With the scan tool, read TIPM DTCs.
Does the scan tool display any DTCs?
Ye s>>
Diagnose and repair the DTC(s). Refer to the Table of Contents in the applicable section for the diag-
nostic procedure.
No>>
Go To 2
2.CHECK OUTPUT FROM THE TIPM ON THE (F942) FUSED IGNITION SWITCH OUTPUT (RUN-START)
CIRCUIT
Turn the ignition off.
Disconnect the Blower Motor harness connector.
Turn the ignition on.
With a scan tool in TIPM, select Actuators, and actuate the Blower
Motor.
Using the 12-volt test light connected to ground, probe the (F942)
Fused Ignition Switch Output (Run-Start) circuit in the Blower Motor har-
ness connector.
Does the test light illuminate brightly?
Ye s>>
Go To 3
No>>
Go To 4

*HVAC SYSTEM TEST
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
The HVAC System Test provides a starting point in the diagnostic process byidentifying the appropriate diagnostic
procedure or system test to perform when diagnosing a given symptom, condition, or DTC. It also provides a means
for testing the entire HVAC system byutilizing the A/C-heater control’s On-Board System Tests. The On-Board Sys-
tem Tests can also assist in diagnosing stored DTCs. (Refer to 24 - HEATING &AIR CONDITIONING - DIAGNOSIS
AND TESTING) for additional information about on-board diagnostics.
Diagnostic Test
1.HVAC SYSTEM TEST
NOTE: Diagnose and repair all active DTCs before diagnosing and repairingstored DTCs.
Make a selection based on the symptom, condition, or DTC that you want to diagnose.
For Any Active DTC
Refer to the Table of Contents in this Section for a complete list of HVAC related symptoms.
Scan Tool Indicates HVAC Not Active On Bus
(Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL MODULES - DIAGNOSIS AND TESTING) for no
response related diagnostic procedures.
Blower Motor Inoperative
Refer to *Blower Motor Inoperative in this Section.
Complete HVAC System Test
Go To 2
A/C System Performance Test
Go To 2
Mode Switch & Door Actuator Ckt Test
Go To 3
Actuator DTC Detection Test
Go To 4
Actuator Calibration Test
Go To 5
2.A/C SYSTEM PERFORMANCE TEST
NOTE: The following are prerequisites of the Cooldown Test. Verify each ofthe following before running the
test:
If active, diagnose and repair Evaporator Temperature Sensor related DTCs before proceeding. Refer to
the Table of Contents in this Section for a complete list of HVAC related symptoms.
Verify that the refrigerant system has an adequate charge. Check and repair as necessary before pro-
ceeding. (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - DIAGNOSIS ANDTESTING).
Verify that the blower motor operates correctly in all speeds. Diagnose and repair all blower related faults
before proceeding.
Verify that the work area ambient temperature is above 15.6°C (60°F) before proceeding. Move the vehicle
to a warmer work area if necessary.
Verify that the evaporator temperature is above 13°C (55°F) before proceeding.
Verify that the Mode Select control is set to the panel position.
Verify that the A/C compressor is not running. If the compressor is running, turn the A/C off and allow the
evaporator to warm up before proceeding.
NOTE: Running the AC Cooldown test will cause the A/C status indicator to flash.
NOTE: One or more status messages will display on the scan tool after running the Cooldown Test. These
messages will clear after paging back out of this test function. Therefore, it is important to note all mes-
sages before doing so.
Start the engine.
Turn the Blower control to the high speed position.

With the scan tool in HVAC, select System Tests and then select Cooldown test. Allow the test to run to completion.
Does the scan tool display a status message that indicates a fault has occurred?
Yes, Conditions Too Cold - Test Not Run
If running, turn the A/C compressor off. Verify that the work area ambient temperature is above 15.6°C
(60°F). If not, move the vehicle to a warmer work area. Verify that the evaporator temperature is above
13°C (55°F). If not, set the blower to high speed and allow the blower to run for five minutes. Then, run
the Cooldown Test again.
Yes, Blowers Not On High - Test Not Run
Set the blower speed to high speed and then run the Cooldown Test again.
Yes, No Results Stored/Test Not Complete
Verify that power is not interrupted while rerunning the Cooldown Test.
Yes, Refrigerant Temperature Sensor Error
For Dual-Zone HVAC systems, refer to B10B2–A/C COOL DOWN TEST PERFORMANCEfor the diag-
nostic test procedure. For Single-Zone HVAC systems, refer to B1079–CLIMATE CONTROL COOL
DOWN TEST EXCESSIVE TIME for the diagnostic test procedure.
Yes, DTC Set During Routine - Test Not Passed
For Dual-Zone HVAC systems, refer to B10B2–A/C COOL DOWN TEST PERFORMANCEfor the diag-
nostic test procedure. For Single-Zone HVAC systems, refer to B1079–CLIMATE CONTROL COOL
DOWN TEST EXCESSIVE TIME for the diagnostic test procedure.
No>>
Asnecessary,eitherGoTo3,4,or5,or Perform BODY VERIFICATION TEST - VER1. (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MODULES - STANDARD PROCEDURE).
3.MODE SWITCH & DOOR ACTUATOR CIRCUIT TEST
NOTE: If at anytime a DTC becomes active during this test, proceed to the conclusion question.
NOTE: If multiple DTCs are active, diagnose those that relate to a short circuit first.
NOTE: Dual-Zone A/C Heater Controls do not set DTCs for stuck mode switches. Therefore, verify that the
A/C Heater Control is not damaged and that the mode switches and status indicators function properly and
repair as necessary before proceeding.
If not done so previously, start the engine.
Turn the Blower control to the low speed position.
Set the Blend control (single-zone) or Driver Blend control (dual-zone) to the full cold position.
If equipped, set the Passenger Blend control to the full cold position.
Monitor the scan tool for active HVAC DTCs while performing the following test steps.
If equipped, press the A/C mode switch on, wait 30 seconds, and then press itoff.
On Dual-Zone systems, press the Recirc mode switch on, wait 30 seconds, andthen press it off.
If equipped, press the EBL mode switch on, wait 30 seconds, and then press itoff.
Move the Blend control (single-zone) or Driver Blend control (dual-zone)from full cold to full hot, wait 30 seconds,
and then move it back to full cold.
If equipped, move the Passenger Blend control from full cold to full hot, wait 30 seconds, and then moved it back
to full cold.
Turn the Mode select control to the defrost position, wait 30 seconds, and then turn it to the panel position (dual-
zone) or panel / recirc position (single-zone). Wait 30 seconds before proceeding.
Does the scan tool display any active DTCs?
Ye s>>
Diagnose and repair the DTC(s). Refer to the Table of Contents in this Section for a complete list of
HVAC related symptoms.
No>>
If you are here due to a stored DTC, it is possible that a technician may not have erased the DTC
following a repair. If possible, verify if the vehicle was recently in for this type of service. Otherwise,
either Go To 4 or 5, or visually inspect the related wiring harness for chafed, pierced, pinched, and
partially broken wires and the wiring harness connectors for broken, bent, pushed out, and corroded
terminals, and repair as necessary.
Perform BODY VERIFICATION TEST - VER 1. (Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES - STANDARD PROCEDURE).

4.ACTUATOR DTC DETECTION TEST
NOTE: The Actuator DTC Detection Test clears all door actuator related DTCs when the test is actuated.
If not done so previously, start the engine.
With the scan tool, select System Tests and then select Actuator DTC Detection. When the test is complete, select
View DTCs.
Does the scan tool display any DTCs?
Yes, Dual-Zone
Diagnose and repair the DTC(s). If multiple DTCs are present, beginning with the passenger blend door,
diagnose and repair all short high DTCs and then all short low DTCs. Refer tothe Table of Contents in
this Section for a complete list of HVAC related symptoms.
Yes, Single-Zone
Diagnose and repair the DTC(s). If multiple DTCs are present, beginning with the common circuit, diag-
nose and repair all short high DTCs and then all short low DTCs. Refer to the Table of Contents in this
Section for a complete list of HVAC related symptoms.
No>>
If you are here due to a stored DTC, it is possible that a technician may not have erased the DTC
following a repair. If possible, verify if the vehicle was recently in for this type of service. Otherwise,
either Go To 5 or visually inspect the related wiring harness for chafed, pierced, pinched, and partially
broken wires and the wiring harness connectors for broken, bent, pushed out, and corroded terminals,
and repair as necessary.
Perform BODY VERIFICATION TEST - VER 1. (Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES - STANDARD PROCEDURE).
5.ACTUATOR CALIBRATION TEST
NOTE: For vehicles equipped with EBL, running the HVAC Door Recalibrationwill cause the EBL status
indicator to flash.
NOTE: The Actuator Calibration Test clears all door actuator related DTCswhen the test is actuated.
If not done so previously, start the engine.
With the scan tool, select System Tests and then select Actuator Calibration Test. When the test is complete, select
View DTCs.
Does the scan tool display any DTCs?
Ye s>>
Diagnose and repair the DTC(s). Refer to the Table of Contents in this Section for a complete list of
HVAC related symptoms.
No>>
No problem found. However, if you are here due to a stored DTC, it is possiblethat a technician may
not have erased the DTC following a repair. If possible, verify if the vehicle was recently in for this type
of service. Otherwise, visually inspect the related wiring harness for chafed, pierced, pinched, and par-
tially broken wires and the wiring harness connectors for broken, bent, pushed out, and corroded ter-
minals, and repair as necessary.
Perform BODY VERIFICATION TEST - VER 1. (Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES - STANDARD PROCEDURE).

DIAGNOSIS AND TESTING
HEATING-A/C SYSTEM DIAGNOSTICS
CAUTION: Do not exchange A/C Heater Controls from vehicle to vehicle. Software versions differ between
models and model years. Installing an A/C Heater Control with software that is incompatible for a given
vehicle can result in either improper or failed HVAC system operation.
ON-BOARD DIAGNOSTICS
The A/C-heater control communicates on the controller area network (CAN)B bus and is fully addressable with a
scan tool.
The A/C-heater control’s primary means of fault detection is through active and stored diagnostic trouble codes
(DTCs). Active DTCs are those which currently exist in the system. The condition causing the fault must be repaired
in order to clear this type of DTC. Stored DTCs are those which occurred in the system since the A/C-heater control
received the last clear diagnostic info message. DTCs must be read with a scan tool. Refer to 24 - HVAC - Elec-
trical Diagnostics for HVAC DTC diagnostic test procedures.
The A/C-heater control’s secondary means of fault detection is through system tests. These tests include the HVAC
System Test, the A/C Cooldown Test, Actuator Calibration, and Actuator DTC Detection. Refer to System Tests in
this Section for a detailed description of each test.
SYSTEM TESTS
HVAC System Test
The HVAC System Test, found in 24 - HVAC - Electrical Diagnostics, providesa starting point in the diagnostic
process by identifying the appropriate diagnostic procedure or system test to perform when diagnosing a given
symptom, condition, or DTC. It also provides a means for testing the entireHVAC system by utilizing the A/C-heater
control’s On-Board System Tests. The On-Board System Tests can also assistindiagnosingstoredDTCs.
A/CCOOLDOWNTEST
The A/C Cooldown Test:
is actuated with a scan tool.
tests A/C system performance based on evaporator temperature sensor input.
will fail if evaporator temperature isbelow 13°C (55°F) when initiating the test.
will pass if the evaporator temperature drops 11°C (20°F).
indicates an outcome by displaying one or more test status messages on the scan tool. These test status
messages will clear after paging back out of this test function. Therefore, is it important to note all of the mes-
sages before doing so.
will cause the A/C status indicator to flash while the test is running.
ACTUATOR CALIBRATION FUNCTION
The Actuator Calibration function:
is actuated with a scan tool.
clears all actuator related DTCs when the test is actuated.
homes and repositions door actuators.
monitors for door span faults. Door span faults (XXX Door Travel Range Too Large or XXX Door Travel Range
Too Small) will only display after calibration.
will cause the electric backlight (EBL) status indicator (if equipped) toflash while the test is running.

ACTUATOR DTC DETECTION TEST — DUAL-ZONE
The Actuator DTC Detection Test:
is actuated with a scan tool.
clears all actuator related DTCs when the test is actuated.
supplements the continuous diagnostics on the actuator drive system.
monitors for shorted actuator circuits allowing service to easily diagnose and troubleshoot up to three simul-
taneous shorts. Shorted actuator circuit faults (XXX Control Circuit High or XXX Control Circuit Low) will only
display after running the Actuator DTC Detection Test.
After repairing each DTC, cycle the ignition switch, and then run the Actuator DTC Detection Test again to ensure
that no new DTCs exist. If multiple DTCs are present, beginning with the passenger blend door, diagnose and repair
all short high faults and then short low faults. When the test returns passed, clear all faults and run the Actuator
Calibration function as a final check of system health.
ACTUATOR DTC DETECTION TEST — SINGLE-ZONE
The Actuator DTC Detection Test:
is actuated with a scan tool.
clears all actuator related DTCs when the test is actuated.
supplements the continuous diagnostics on the actuator drive system.
monitors for shorted actuator circuits allowing service to easily diagnose and troubleshoot up to three simul-
taneous shorts. Shorted actuator circuit faults (XXX Control Circuit High or XXX Control Circuit Low) will only
display after running the Actuator DTC Detection Test.
After repairing each DTC, cycle the ignition switch, and then run the Actuator DTC Detection Test again to ensure
that no new DTCs exist. If multiple DTCs are present, beginning with the common circuit, diagnose and repair all
short high faults and then short low faults. When the test returns passed, clear all faults and run the Actuator Cal-
ibration function as a final check of system health.
A/C PERFORMANCE
The A/C system is designed to provide the passenger compartment with low temperature and low humidity air. The
A/C evaporator, located in the HVAC housing is cooled to temperatures nearthe freezing point. As warm damp air
passes over the fins of the A/C evaporator, the air transfers its heat to therefrigerant in the evaporator coils and the
moisture in the air condenses on the evaporator fins. During periods of high heat and humidity, an A/C system will
be more effective in the Recirculation mode (max-A/C). With the system in the Recirculation mode, only air from the
passenger compartment passes through the A/C evaporator. As the passenger compartment air dehumidifies, the
A/C system performance levels rise.
Humidity has an important bearing on the temperature of the air delivered to the interior of the vehicle. It is impor-
tant to understand the effect that humidity has on the performance of the A/C system. When humidity is high, the
A/C evaporator has to perform a double duty. It must lower the air temperature, and it must lower the temperature
of the moisture in the air that condenses on the evaporator fins. Condensing the moisture in the air transfers heat
energy into the evaporator fins and coils. This reduces the amount of heat the A/C evaporator can absorb from the
air. High humidity greatly reduces the ability of the A/C evaporator to lower the temperature of the air.
However, evaporator capacity used to reduce the amount of moisture in the air is not wasted. Wringing some of the
moisture out of the air entering the vehicle adds to the comfort of the passengers. Although, an owner may expect
too much from their A/C system on humid days. A performance test is the best way to determine whether the sys-
tem is performing up to design standards. This test also provides valuableclues as to the possible cause of trouble
with the A/C system. The ambient air temperature in the location where the vehicle will be tested must be a mini-
mum of 21° C (70° F) for this test.
A/C PERFORMANCE TEST
WARNING: Refer to the applicable warnings and cautions for this system before performing the following
operation (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - WARNINGS) and (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - CAUTIONS). Failure to follow the warnings and cautions could result
in possible personal injury or death.

EMISSIONS CONTROL
TABLE OF CONTENTS
page page
EMISSIONS CONTROL
DESCRIPTION
STATE DISPLAY TEST MODE ................. 2
CIRCUIT ACTUATION TEST MODE............ 2
DIAGNOSTIC TROUBLE CODES .............. 2
TASK MANAGER ............................. 2
MONITORED SYSTEMS ...................... 2
TRIP DEFINITION ............................ 5COMPONENT MONITORS .................... 6
OPERATION
OPERATION ................................. 6
TASK MANAGER ............................. 7
NON-MONITORED CIRCUITS................ 10
EVAPORATIVE EMISSIONS................12
EXHAUST GAS RECIRCULATION...........51