DODGE RAM SRT-10 2006 Service Repair Manual

13. Separate the wormshaft assembly from the valve
housing, Then remove the wormshaft assembly
from the vise.
14. Remove the dust seal (3) with a pick (1).
CAUTION: Use care not to score the housing bore
when removing seals.
15. Remove the snap ring (2) with snap ring pliers
(1).

16. Using slide hammer puller C-3752 (1) with seal
remover adapter 8990 (1) remove the oil seal.
INSTALLATION
1. Inspect the piston teflon seals for damage. Replace
if needed.
NOTE: To replace the teflon seals, use a pick to
remove the teflon o-ring and the rubber o-ring
underneath. Install a new rubber o-ring in the pis-
ton seal grove and a new teflon o-ring over the top
of it.
2. Install the valve into the valve housing (1).
3. Threadtheretainerringintothevalvehousing(1).
Tightento97Nꞏm(72ft.lbs.).
NOTE: It is very important to make sure to com-
pensate for the added length of the torque wrench
when torquing to proper specifications.
4. Install the retainer ring set screw. Tighten to 2.26
Nꞏm (20 in. lbs.)
5. Clean the steering gear housing.
CAUTION: Valve assembly must be centered to the
housing (1).
6. Install the valve assembly (2) into the steering
gear. Tighten the new bolts to 54 Nꞏm (40 ft. lbs.)

7. Install the input shaft seal protector 8986 (2).
8. Coat the new seal inhigh temp greaseand Install
the new oil seal using the input shaft seal installer
tool 8987 driver (2) and C-4171 handle (3).
NOTE: Drive the oil seal into the housing until the
outer edge does not quite clear the snap ring
groove.
9. Insert the snap ring into the housing. Using the
input shaft seal installer 8987 driver (2) and C-4171
handle (3) push the snap ring and oil seal together
until the snap ring seats in the groove.
NOTE: Generous amounts of the high temperature
grease from the seal kit should be applied to areas
between the pitman shaft bearing and oil seals
and also between the dust seals and snap ring.
10. Install the new dust seal usinghigh temp grease, special tool C-4171 (handle) (3) and 8987 (driver) (2).
11. Check to make sure the gear is centered in the
middle tooth (1) before installing the pitman shaft.
12. Install the pitman shaft into the steering gear (Refer to 19 - STEERING/GEAR/PITMAN SHAFT - INSTALLA-
TION).
13. Perform over-center meshload adjustment (Refer to 19 - STEERING/GEAR- ADJUSTMENTS).
14. Install the steering gear to the vehicle (Refer to 19 - STEERING/GEAR - INSTALLATION).
15. Perform a wheel alignment (Refer to2 - SUSPENSION/WHEEL ALIGNMENT - STANDARD PROCEDURE).

PITMAN SHAFT
REMOVAL
GAS
1. Separate the pitman arm from the gear box (Refer
to 19 - STEERING/LINKAGE/PITMAN ARM -
REMOVAL).
2. Clean exposed end of pitman shaft (1) and housing
with a wire brush.
3. Rotate the steering wheel from stop to stop and
count the number of turns.
4. Center the steering wheel by rotating it from the
stop back 1 1/2 turns to achieve center position.
5. Remove the pitman shaft cover bolts.
NOTE: The pitman shaft will not clear the housing
if it is not centered.
6. Remove the pitman shaft (1) from the gear.
7. Remove the cover if needed by loosing the
adjuster nut (4), Then removing the cover (3) from the pitman shaft.
DIESEL
1. Separate the pitman arm from the gearbox (Refer to 19 - STEERING/LINKAGE/PITMAN ARM - REMOVAL).
2. Remove the steering gear box (Refer to 19 - STEERING/GEAR - REMOVAL).
3. Install the steering gear in a soft jawed bench vise.
4. Clean exposed end of pitman shaft and housing
with a wire brush.
5. Rotate the stub shaft with a 12 point socket (2)
from stop to stop and count the number of turns.
6. Center the stub shaft (4) by rotating it from the stop
1/2 of the total amount of turns.

7. Remove the pitman shaft cover (3) bolts.
NOTE: The pitman shaft will not clear the housing
if it is not centered.
8. Remove the pitman shaft (1) from the gear.
9. Remove the cover (3) if needed by loosing the
adjuster nut (4). Then removing the cover from the
pitman shaft.
INSTALLATION
GAS
1. Coat the seal withpower steering fluid.
2. Install pitman shaft (1) into the steering gear until it
fully seats into the bearing.
3. Install the new cover bolts and tighten to 68 Nꞏm
(50 ft. lbs.).
4. Perform over-center meshload adjustment, (Refer
to 19 - STEERING/GEAR - ADJUSTMENTS).
5. Install the pitman arm (Refer to 19 - STEERING/LINKAGE/PITMAN ARM - INSTALLATION).
6. Perform a wheel alignment (Refer to 2- SUSPENSION/WHEEL ALIGNMENT - STANDARD PROCEDURE).

DIESEL
1. Coat the seal withpower steering fluid.
2. Install the pitman shaft (1) into the steering gear
until it fully seats into the bearing.
3. Install the new cover bolts and tighten to 68 Nꞏm
(50 ft. lbs.).
4. Perform over-center meshload adjustment (Refer to
19 - STEERING/GEAR - ADJUSTMENTS).
5. Install the steering gear (Refer to 19 - STEERING/GEAR - INSTALLATION).
6. Install the pitman arm (Refer to 19 - STEERING/LINKAGE/PITMAN ARM - INSTALLATION).
7. Perform a wheel alignment (Refer to 2- SUSPENSION/WHEEL ALIGNMENT - STANDARD PROCEDURE).

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LINKAGE - INDEPENDENT FRONT
SUSPENSION
SPECIAL TOOLS .............................. 63
TIE ROD END
DIAGNOSIS AND TESTING
OUTER TIE ROD END ....................... 64REMOVAL - OUTER TIE ROD END ............. 64
INSTALLATION - OUTER TIE ROD END ......... 65

LINKAGE - INDEPENDENT FRONT SUSPENSION
SPECIAL TOOLS
Remover, Ball Stud 9360

TIE ROD END
DIAGNOSIS AND TESTING
OUTERTIERODEND
NOTE: If the outer tie rod end is equipped with a lubrication fitting, grease the joint then road test the vehi-
cle before performing test.
1. Raise the front of the vehicle. Place safety floor stands under both lower control arms as far outboard as pos-
sible. Lower the vehicle to allow the stands to support some or all of the vehicle weight.
2. Remove the front tires.
3. Mount a dial indicator solidly to the vehicle steering knuckle and then zero the dial indicator.
4. Position indicator plunger on the topside of the outer tie rod end.
NOTE: The dial indicator plunger must be perpendicular to the machined surface of the outer tie rod end.
5. Position a pry bar in order to pry downwards on the outer tie rod end.
6. If the travel exceeds 0.5 mm (0.020 in.), replace the outer tie rod end (Refer to 19 - STEERING/LINKAGE/TIE
ROD END - REMOVAL).
7. If the outer tie rod end is within specs reinstall the front tires (Refer to 22 - TIRES/WHEELS/WHEELS - STAN-
DARD PROCEDURE).
REMOVAL - OUTER TIE ROD END
NOTE: Do not twist the boot anytime during
removal or installation.
1. Loosen the jam nut (3).
2. Remove the outer tie rod end nut from the ball
stud.
3. Separate the tie rod ball stud (1) from the knuckle
with Remover 9360 (2).
4. Unthread the outer tie rod end (1) from the inner tie
rod.

INSTALLATION - OUTER TIE ROD END
NOTE: Do not twist the boot at anytime during
removal or installation.
1. Thread the outer tie rod end (3) onto the inner tie
rod (2), to it’s original position.
2. Install the outer tie rod end (3) into the steering
knuckle.
3. Tighten the ball stud nut on the ball stud to 61 Nꞏm
(45 ft. lbs.) then an additional 90°.
4. Set wheel toe pattern, (Refer to 2 - SUSPENSION/
WHEEL ALIGNMENT - STANDARD PROCE-
DURE).
5. Tighten jam nut (1) to 127 Nꞏm (94 ft. lbs.).