sensor DODGE RAM SRT-10 2006 Service Repair Manual

When Monitored:
Start engine. Allow engine to idle. For 1st part of test, if limits are exceeded, test passes. If not, 2nd part of
test runs. amb/batt temp >44°F, Baro >22.13
H2O, battery >10.5 volts, MAP >11.79 & <18.15H2O, RPM
>1350 & <2200 and vss >50 and <65.
Set Condition:
The oxygen sensor signal voltage is switching from below 0.39 of a volt to above 0.58 of a volt and back fewer
times than required.
Possible Causes
EXHAUST LEAK
(K243) O2 2/2 SIGNAL CIRCUIT
(K900) SENSOR GROUND CIRCUIT
O2 SENSOR
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
NOTE: Check for contaminants that may have damaged the O2 Sensor: contaminated fuel, unapproved sil-
icone, oil and coolant.
Ignition on, engine not running.
NOTE: After the repairs have been made, verify proper O2 Sensor operation.If all the O2 Sensor voltage
readings have not returned to normal, follow the diagnostic procedure forthe remaining O2 Sensors.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Symptom. (Refer to 9 - ENGINE - STANDARD PROCE-
DURE)
2.EXHAUST LEAK
Start the engine.
Inspect the exhaust system for leaks between the engine and the O2 Sensors.
Are there any exhaust leaks?
Ye s>>
Repair or replace the leaking exhaust parts as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 3
3.(K243) O2 2/2 SIGNAL CIRCUIT VOLTAGE DROP
Turn the ignition off
Ignition on, engine not running.
With a voltmeter, back probe the (K243) O2 Sensor Signal circuit at the 2/2 O2 Sensor harness connector and the
PCM harness connector.
NOTE: Make sure the voltmeter leads meet the terminals in the connector andthat there is good terminal to
wire connection and are connected for positive polarity.
Start the engine.

Allow the engine to idle.
Is the voltage below 0.10 of a volt?
Ye s>>
Go To 4
No>>
Repair the excessive resistance in the (K243) O2 Sensor 2/2 Signal circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
4.(K900) SENSOR GROUND CIRCUIT VOLTAGE DROP
Turn the ignition off.
With a voltmeter, back probe the (K900) Sensor ground circuit at the 2/2 O2 Sensor harness connector and PCM
harness connector.
NOTE: Make sure the voltmeter leads meet the terminals in the connector andthat there is good terminal to
wire connection.
Start the engine.
Allow the engine to idle.
Is the voltage below 0.10 of a volt?
Ye s>>
Go To 5
NOTE: Turn the ignition off before continuing.
No>>
Repair the excessive resistance in the (K900) Sensor ground circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
5.O2 SENSOR
If there are no possible causes remaining, view repair.
Repair
Replace the O2 Sensor
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

P0161-O2 SENSOR 2/2 HEATER PERFORMANCE
For a complete wiring diagramRefer to Section 8W.

When Monitored:
With battery voltage greater than 9 volts, at a cold start, ECT less than 147°F, battery temperature sensor
equal to or less than 27°F, and engine at idle for at least 12 seconds.
Set Condition:
O2 sensor voltage greater than 3 volts for 60 to 240 seconds.
Possible Causes
(K344) O2 SENSOR HEATER RELAY OUTPUT CIRCUIT OPEN
(K344) O2 SENSOR HEATER RELAY OUTPUT CIRCUIT SHORTED TO GROUND
(K127) O2 HEATER RELAY CONTROL CIRCUIT OPEN
(K127) O2 HEATER RELAY CONTROL CIRCUIT SHORTED TO GROUND
(Z1) HEATER GROUND CIRCUIT OPEN
O2 SENSOR
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.O2 SENSOR HEATER OPERATION
Turn the ignition off.
NOTE: Wait a minimum of 8 minutes to allow the O2 Sensor to cool down before continuing the test.
Ignition on, engine not running.
With the scan tool, actuate the O2 Heater Test.
With the scan tool, monitor O2 Sensor voltage for at least 2 minutes.
Does the voltage stabilize between 0.1 and 0.3 of a volt during the Heater test?
Ye s>>
Refer to the INTERMITTENT CONDITIONSymptom (Diagnostic Procedure).
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.O2 SENSOR HEATER ELEMENT
Turn the ignition off.
NOTE: Allow the O2 Sensor to cool to room temperature.
Disconnect the O2 Sensor harness connector.
Measure the resistance across the O2 Sensor Heater element component side.
NOTE: The resistance value will increase with warmer temperatures.
Is the resistance between 4.0 and 5.0 ohms at 70° F (21.1°C)?
Ye s>>
Go To 3
No>>
Replace the O2 Sensor.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

3.(K344) O2 SENSOR HEATER RELAY OUTPUT CIRCUIT
Ignition on, engine not running and the O2 Sensor still disconnected.
With the scan tool, actuate the O2 Heater Test.
Using a 12-volt test light connected to ground, probe the (K344) O2
Heater Relay Output circuit at the O2 Sensor harness connector.
Does the light illuminate brightly?
Ye s>>
Go To 4
No>>
Repair the open or short to ground in the (K344) O2 Heater
Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
4.(K127) O2 HEATER RELAY CONTROL CIRCUIT OPEN
Turn the ignition off.
Disconnect the PCM harness connectors.
RemovetheO2HeaterRelay.
Measure the resistance of the (K127) O2 Heater Relay Control circuit from the O2 Heater Relay to the PCM har-
ness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 5
No>>
Repair the excessive resistance in the (K127) O2 Heater Relay Control circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
5.(K127) O2 HEATER RELAY CONTROL CIRCUIT SHORTED TO GROUND
Measure the resistance between ground and the (K127) O2 Heater
Relay Control circuit at the PCM harness connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to ground in the (K127) O2 Heater Relay
Control circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

6.(Z1) HEATER GROUND CIRCUIT OPEN
Using a 12-volt test light connected to 12-volts, probe the (Z1) O2
Heater Ground circuit at the O2 Sensor harness connector.
Does the test light illuminate brightly?
Ye s>>
Go To 7
No>>
Repair the open in the (Z1) O2 Sensor Heater ground cir-
cuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
7.PCM
NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and
Ground circuits.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Replace and program the Powertrain Control Module per Service Information.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

Theory of Operation
The fuel feedback system will maintain a stoiciometric fuel/air mixture,14.7:1, by modifying the injector pulsewidth
according to the oxygen content of the exhaust gas. The PCM makes short termand long term fuel corrections to
maintain stoiciometric fuel/air ratio for best catalytic converter efficiency. Short term fuel correction is based on
upstream O2 sensor output and is designed for quick engine response. The long term fuel correction compensated
for variations in the engine specifications, sensor tolerances and component aging and is designed to correct rich
and lean conditions over a longer period of time.
When Monitored:
With the engine running in closed loop mode, the ambient/battery temperature above 20 deg. F and altitude
below 8500 ft.
Set Condition:
If the PCM multiplies short term compensation by long term adaptive and a certain percentage is exceeded for
two trips, a freeze frame is stored, the MIL illuminates and a trouble code is stored. Two Trip Fault. Three good
trips to turn off the MIL
Possible Causes
FUEL PRESSURE OUT OF SPECS
RESTRICTED FUEL SUPPLY LINE
FUEL PUMP INLET STRAINER PLUGGED
FUEL PUMP MODULE
O2 SENSOR
(K41) O2 SENSOR 1/1 SIGNAL CIRCUIT SHORTED TO GROUND
O2 SENSOR 1/1 HEATER OPERATION
TP SENSOR
MAP SENSOR
ECT SENSOR
ENGINE MECHANICAL CONDITION
FUEL FILTER/PRESSURE REGULATOR
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.GOOD TRIP EQUAL TO ZERO
NOTE: Check for contaminates that may have damaged the O2 Sensor: contaminated fuel, unapproved sil-
icone, oil and coolant.
Ignition on, engine not running.
With the scan tool, read DTCs and record the related Freeze Frame data.
Is the Good Trip Counter displayed and equal to zero?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

5.FUEL PUMP MODULE
If there are no possible causes remaining, view repair.
Repair
Replace the Fuel Pump Module.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
6.O2 SENSOR OPERATION
Turn the ignition off.
NOTE: Wait a minimum of 10 minutes to allow the O2 Sensor and Exhaust System to cool down before
continuing the test.
Ignition on, engine not running.
With the scan tool, monitor all of the O2 Sensor voltage readings.
Is the voltage above 4.5 volts?
Ye s>>
Go To 7
No>>
Go To 13
7.O2 SENSOR HEATER OPERATION
Turn the ignition off.
NOTE: Wait a minimum of 10 minutes to allow the O2 Sensor to cool down before continuing the test.
Ignition on, engine not running.
With the scan tool, actuate the 1/1 O2 Heater Test.
With the scan tool, monitor all O2 Sensor voltage readings for at least 2 minutes.
Does the voltage stay above 4.5 volts for any of the O2 Sensors?
Ye s>>
Replace the O2 Sensor that had the voltage reading above 4.5 volts.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 8
8.TP SENSOR VOLTAGE GREATER THAN 0.92 OF A VOLT WITH THROTTLE CLOSED
With the scan tool, read TP Sensor voltage.
NOTE: The throttle must be against the stop.
Isthevoltage0.92ofavoltorlesswiththeThrottleclosed?
Ye s>>
Go To 9
No>>
Check for a binding throttle condition. If OK, replace the Throttle Position Sensor.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
9.TP SENSOR SWEEP
With the scan tool, read the TP Sensor voltage.
While monitoring the scan tool, slowly open and close the throttle.
Does the voltage increase and decrease smoothly?
Ye s>>
Go To 10
No>>
ReplacetheThrottlePositionSensor.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

10.MAP SENSOR OPERATION
Turn the ignition off.
Connect a Vacuum Gauge to a Manifold Vacuum source.
Start the engine.
Allow the engine to idle.
NOTE: If engine will not idle, maintain a constant RPM above idle.
With the scan tool in Sensors, read the MAP Sensor vacuum value.
NOTE: Remove the vacuum gauge before continuing.
Is the scan toolreading within 1
of the Vacuum Gauge reading?
Ye s>>
Go To 11
No>>
Replace the MAP Sensor.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
11 .ECT SENSOR OPERATION
NOTE: For this test to be valid, the thermostat must be operating correctly.
NOTE: This test works best if performed on a cold engine (cold soak)
Ignition on, engine not running.
With the scan tool, read the Engine Coolant Temperature Sensor value. If theenginewasallowedtositovernight
(cold soak), the temperature value should be a sensible value that is somewhere close to the ambient temperature.
NOTE: If engine coolant temperature is above 82°C (180°F), allow the engine to cool until 65°C (150°F) is
reached.
Start the Engine.
During engine warm-up, monitor the Engine Coolant Temperature value. Thetemp value change should be a
smooth transition from start up to normal operating temp 82°C (180°F). Thevalue should reach at least 82°C
(180°F).
Did the Engine Coolant Temperature increase smoothly and did it reach at least 82°C (180°F)?
Ye s>>
Go To 12
No>>
Replace the Engine Coolant Temperature Sensor.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

12.ENGINE MECHANICAL PROBLEM
Check for any of the following conditions/mechanical problems.
AIR INDUCTION SYSTEM - must be free from leaks.
ENGINE VACUUM - must be at least 13 inches in neutral
ENGINE VALVE TIMING - must be within specifications
ENGINE COMPRESSION - must be within specifications
ENGINE EXHAUST SYSTEM - must be free of any restrictions or leaks.
ENGINE PCV SYSTEM - must flow freely
TORQUE CONVERTER STALL SPEED - must be within specifications
POWER BRAKE BOOSTER - no internal vacuum leaks
FUEL - must be free of contamination
FUEL INJECTOR - plugged or restricted injector; control wire not connectedtocorrectinjector
Are there any engine mechanical problems?
Ye s>>
Repair as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Refer to the INTERMITTENT CONDITIONSymptom (Diagnostic Procedure).
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
13.O2 SENSOR
NOTE: Wait a minimum of 10 minutes to allow the O2 Sensor to cool down before continuing the test.
Ignition on, engine not running.
Disconnect the harness connector(s) of the O2 Sensor(s) that had a voltagereading below 4.5 volts in the previous
step.
With the scan tool, monitor the O2 Sensor voltage reading(s).
Is the voltage above 4.5 volts for any of the O2 Sensors?
Ye s>>
Replace the O2 Sensor that had a voltage reading above 4.5 volts.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 14
14.(K41) O2 SENSOR 1/1 SIGNAL CIRCUIT SHORTED TO GROUND
Turn the ignition off.
Disconnect the PCM harness connectors.
Measure the resistance between ground and the (K41) O2 Sensor 1/1
Signal circuit at the PCM harness connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to ground in the (K41) O2 Sensor 1/1 Sig-
nal circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 15