lock DODGE RAM SRT-10 2006 Service Repair Manual

P0740-TORQ CON CLU, NO RPM DROP AT LOCKUP (GAS)
For a complete wiring diagramRefer to Section 8W

Theory of Operation
The Torque Converter Clutch (TCC) solenoid is used to engage the TCC which improves fuel economy.
When Monitored:
Continuously with the ignition on.
Set Condition:
This DTC will set if the Torque Convertor Clutch (TCC) can not achieve the desired engine RPM drop when
the TCC Solenoid is near the maximum duty cycle after three consecutive test failures.
Possible Causes
TRANSMISSION FLUID LEVEL LOW OR CONTAMINATED
WORN OR DAMAGED REACTION SHAFT, INPUT SHAFT OR INPUT SHAFT SEALS
BLOCKED OR LEAK IN THE TCC HYDRAULIC CIRCUIT IN THE VALVE BODY
TORQUE CONVERTER CLUTCH SOLENOID
TORQUE CONVERTER
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
1.CHECK IF THERE ANY ENGINE DTCS PRESENT
Ignition on, engine not running.
With the scan tool, read Engine DTCs.
Is the DTC P0743 also present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom(s). (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 48RE - DIAGNOSIS AND TESTING)
No>>
Go To 2
2.CHECK TRANSMISSION FLUID LEVEL
Check the transmission fluid level.
Is the Transmission fluid level low?
Ye s>>
Inspect the transmission, cooler, and lines for leakage and repair as necessary. With the scan tool read
and record the Freeze Frame data for the reported DTC. Erase DTCs and test drive the vehicle to the
conditions in which the DTC originally set. Recheck for DTCs. If the DTC resets, follow the “No” path in
this test procedure and proceed to the next step.
If the DTC does not reset, test is complete, perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCE-
DURE)
No>>
Go To 3
3.CHECK TRANSMISSION FLUID
Check the transmission fluid for contamination or a burnt condition.
Is the Transmission fluidcontaminated or burnt?
Ye s>>
Remove the valve body and inspect the components related to the Torque Converter Clutch. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 48RE/VALVE BODY - REMOVAL) Check the valves
for sticking or binding in its bore, internal valve body leakage, or the TCChydraulic circuits plugged with
debris. Repair as necessary. If no problems are found in the Valve Body, replace the Torque Convertor.
(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 48RE/TORQUE CONVERTER-
REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 4

4.CHECK IF THE DTC IS CURRENT
With the scan tool, read Engine DTCs.
Record the Freeze Frame data for the reported DTC.
With the scan tool, erase DTCs.
Turn the ignition off to the lock position.
Using the Freeze Frame data recorded earlier, try to duplicate the conditions in which the DTC originally set.
NOTE: It may be necessary to road test the vehicle to duplicate the originalset conditions.
With the scan tool, read Engine DTCs.
Did the DTC reset?
Ye s>>
Go To 5
No>>
Go To 9
5.PERFORM TCC SYSTEM TEST
With the scan tool, perform the TCC System Test.
Follow the instructions on the screen.
Did the engine stall?
Ye s>>
Go To 6
No>>
Go To 7
6.PERFORM GOV AND 3-4 SHIFT VALVE SYSTEM TEST
With the scan tool, perform the Gov and 3-4 Shift Valve System Test.
Follow the instructions on the screen.
Did the engine stall?
Ye s>>
Go To 8
No>>
Go To 7
7.CHECK THE COOLER OUT PRESSURE
Turn the ignition off to the lock position.
Connect a pressure gauge to the transmission cooler out port with a “T” connector. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - DIAGNOSIS AND TESTING)
Start the engine, with the scan tool, perform the TCC System Test.
Did the cooler out pressure on the gauge increase when the TCC was actuated?
Ye s>>
Remove the transmission oil pump and inspect the reaction shaft, input shaft and input shaft seals for
damage or wear and repair or replace as necessary. Replace the Torque Convertor.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Remove the Valve Body and inspect for an internal blockage or an internal leak in the TCC hydraulic
circuit. Repair as necessary. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTO M AT I C - 4 8 R E / VA LV E
BODY - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)

8.TCC SOLENOID
Turn the ignition off to the lock position.
Replace the TCC Solenoid per the Service Information (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC -
48RE/GOVERNOR PRESSURE SENSOR - REMOVAL).
With the scan tool, perform the Gov and 3-4 Shift Valve System Test.
Follow the instructions on the screen.
Did the engine stall?
Ye s>>
Repair internal transmission as necessary. Check for blocked or cross linkedpassagesintheValve
Body. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 48RE/VALVE BODY- REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
9.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary set this DTC are not present at this time.
Use the Freeze Frame Data to help duplicate the conditions that set the DTC.Pay particular attention to the DTC
set conditions, such as, VSS, MAP, ECT, and Load.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken,bent, pushed out, or corroded terminals.
Refer to any technical service bulletins that may apply.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

Theory of Operation
The Torque Converter Clutch (TCC) solenoid is used to engage the TCC which improves fuel economy.
When Monitored:
Continuously with the ignition on.
Set Condition:
This DTC will set if the voltage detected by the PCM for the Torque ConverterClutch SolenoidControl circuit
is different than the expected voltage. Note: To clear this DTC it is necessarytodrivethevehicleatasus-
tained speed which would allow the TCC and/or Overdrive Clutch to operate.
Possible Causes
TRANSMISSION CONTROL OUTPUT DTCS PRESENT
(F941) FUSED IGNITION SWITCH OUTPUT CIRCUIT (RUN-START) OPEN
(T16) TRANSMISSION CONTROL OUTPUT CIRCUIT OPEN
(T16) TRANSMISSION CONTROL OUTPUT CIRCUIT SHORT TO GROUND
(T75) TCC SOLENOID CONTROL CIRCUIT SHORT TO GROUND
(T75) TCC SOLENOID CONTROL CIRCUIT SHORT TO OTHER CIRCUITS
TOTALLY INTEGRATED POWER MODULE (TIPM)
TORQUE CONVERTER CLUTCH SOLENOID
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
Diagnostic Test
1.CHECK IF THERE ANY TRANSMISSION CONTROL DTCS PRESENT
Ignition on, engine not running.
With the scan tool, read Engine DTCs.
Are there any TIPM TCM Power Control Circuit DTCs also present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom(s). (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 48RE - DIAGNOSIS AND TESTING)
No>>
Go To 2
2.CHECK IF THE DTC IS CURRENT
With the scan tool, read Engine DTCs.
Record the Freeze Frame data for the reported DTC.
With the scan tool, erase DTCs.
Turn the ignition off to the lock position.
Using the Freeze Frame data recorded earlier, try to duplicate the conditions in which the DTC originally set.
NOTE: It may be necessary to road test the vehicle to duplicate the originalset conditions.
With the scan tool, read Engine DTCs.
Did the DTC reset?
Ye s>>
Go To 3
No>>
Go To 11

3.CHECK THE (T16) TRANSMISSION CONTROL OUTPUT CIRCUIT
Ignition on, engine not running.
With the scan tool, actuate the Transmission Control Output in the
PCM.
Using a 12-volt test light connected to ground, back probe the (T16)
Transmission Control Output circuit at the TIPM C10 harness connector.
NOTE: The test light must illuminate brightly. Compare the bright-
ness to that of a direct connection to the battery.
Does the test light cycle on and off and illuminate brightly?
Ye s>>
Go To 4
No>>
Go To 8
4.CHECK THE (T75) TORQUE CONVERTER CLUTCH SOLENOID CIRCUIT
Turn the ignition off to the lock position.
Disconnect the Transmission Solenoid Assembly harness connector.
Ignition on, engine not running.
With the scan tool, actuate the TCC Solenoid.
Using a 12-volt test light connected to 12-volts, check the (T75) TCC
Solenoid Control circuit in the Transmission Solenoid Assembly harness
connector.
NOTE: The test light must illuminate brightly. Compare the bright-
ness to that of a direct connection to the battery.
Does the test light cycle on and off and illuminate brightly?
Ye s>>
Check all internal wiring pertaining to the (T75) TCC Sole-
noid for an open, short, and bent or broken terminals. If no
internal wiring problems are found, replace the Transmis-
sion Solenoid Assembly per the Service Information. (Refer
to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 48RE/
VA LV E B O D Y - R E M O VA L )
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 5

5.(T75) TCC SOLENOID CONTROL CIRCUIT SHORT TO GROUND
Turn the ignition off to the lock position.
Disconnect the PCM harness connectors.
Measure the resistance between ground and the (T75) TCC Solenoid
Control circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (T75) TCC Solenoid Control circuit for a short to
ground.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 6
6.(T75) TCC SOLENOID CONTROL CIRCUIT OPEN
Measure the resistance of the (T75) TCC Solenoid Control circuit
between the PCM C2 harness connector and the Transmission Solenoid
Assembly harness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (T75) TCC Solenoid Control circuit for an open.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 7

9.CHECK THE (T515) TRANSMISSION CONTROL CIRCUIT
Turn the ignition off to the lock position.
Disconnect the TIPM C1 harness connector.
Ignition on, engine not running.
Using the scan tool in the PCM, actuate the Transmission.
Using a 12-volt test light connected to 12 volts, check the (T515) Trans-
mission Control circuit at the TIPM C1 harness connector.
Does the test light illuminate brightly?
Ye s>>
Using the schematics as a guide, check the Totally Inte-
grated Power Module (TIPM) pins, terminals, and connec-
tors for corrosion, damage, or terminal push out. Pay
particular attention to all power and ground circuits. If no
problems are found, replace and program the TIPM per the
Service Information.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (DIESEL). (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 10
10.CHECK THE (T515) TRANSMISSION CONTROL CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect the PCM C2 harness connector.
Connect a jumper wire between cavity 5 in the PCM C2 harness con-
nector and ground.
Using a 12-volt test light connected to 12 volts, check the (T515) Trans-
mission Control circuit at the TIPM C1 harness connector.
Does the test light illuminate brightly?
Ye s>>
Using the schematics as a guide, check the Powertrain
Control Module (PCM) pins, terminals, and connectors for
corrosion, damage, or terminal push out. Pay particular
attention to all power and ground circuits. If no problems
are found, replace and program the ECM per the Service
Information. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/ENGINE CONTROL MODULE -
REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (DIESEL). (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Repair the (T515) Transmission Control circuit for an open.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (DIESEL). (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC - 48RE - STANDARD PROCEDURE)

Theory of Operation
The Governor Pressure Solenoid is used to control governor pressure. Governor pressure is used to shift between
first, second, and third gear.
When Monitored:
Continuously with the ignition on.
Set Condition:
This DTC will set if the PCM monitored voltage detected on the Governor Pressure Solenoid Control circuit is
different than the expected voltage. Note: To clear this DTC, it is necessary to drive the vehicle at a sustained
speed which would allow the TCC and/or Overdrive Clutch to operate.
Possible Causes
(T16) TRANSMISSION CONTROL OUTPUT CIRCUIT OPEN
(T16) TRANSMISSION CONTROL OUTPUT CIRCUIT SHORT TO GROUND
(T118) GOVERNOR PRESSURE SOLENOID CONTROL CIRCUIT OPEN
(T118) GOVERNOR PRESSURE SOLENOID CONTROL CIRCUIT SHORT TO GROUND
(T118) GOVERNOR PRESSURE SOLENOID CONTROL CIRCUIT SHORT TO VOLTAGE
(T118) GOVERNOR PRESSURE SOLENOID CONTROL CIRCUIT SHORT TO ANOTHER CIRCUIT
GOVERNOR PRESSURE SOLENOID
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
Diagnostic Test
1.CHECK IF THERE ANY TRANSMISSION CONTROL DTCS PRESENT
Ignition on, engine not running.
With the scan tool, read Engine DTCs.
Are there any TIPM TCM Power Control Circuit DTCs also present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK IF THE DTC IS CURRENT
With the scan tool, read Engine DTCs.
Record the Freeze Frame data for the reported DTC.
With the scan tool, erase DTCs.
Turn the ignition off to the lock position.
Using the Freeze Frame data recorded earlier, try to duplicate the conditions in which the DTC originally set.
NOTE: It may be necessary to road test the vehicle to duplicate the originalset conditions.
With the scan tool, read Engine DTCs.
Did the DTC reset?
Ye s>>
Go To 3
No>>
Go To 12

3.CHECK THE (T16) TRANSMISSION CONTROL RELAY OUTPUT CIRCUIT
Ignition on, engine not running.
With the scan tool, actuate the Transmission Control Output in the
PCM.
Using a 12-volt test light connected to ground, back probe the (T16)
Transmission Control Output circuit at the TIPM C10 harness connector.
NOTE: The test light must illuminate brightly. Compare the bright-
ness to that of a direct connection to the battery.
Does the test light cycle on and off and illuminate brightly?
Ye s>>
Go To 4
No>>
Go To 9
4.CHECK THE (T118) GOVERNOR PRESSURE SOLENOID CONTROL CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect the Transmission Solenoid Assembly harness connectors.
Disconnect the PCM C2 harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance of the (T118) Governor Pressure Solenoid Con-
trol circuit between the Transmission Solenoid Assembly harness con-
nector and the PCM C2 harness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 5
No>>
Repair the (T118) Governor Pressure Solenoid Control cir-
cuit for an open.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)