sensor DODGE RAM SRT-10 2006 Service Repair Manual

When Monitored:
With the ignition on. Battery voltage greater than 10 volts.
Set Condition:
An overcurrent condition is detected in the TCM Power Control circuit. OneTrip Fault. Three good trips to turn
off the MIL.
Possible Causes
LINE PRESSURE SENSOR VARIABLE FORCE SOLENOID
SOLENOID/PRESSURE SWITCH ASSEMBLY
POWERTRAIN CONTROL MODULE (PCM)
TOTALLY INTEGRATED POWER MODULE (TIPM)
Diagnostic Test
1.CHECK IF THE DTC IS ACTIVE
Ignition on, engine not running.
With a scan tool, read TIPM DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Go To 5
2.CHECK THE (T16) TRANSMISSION CONTROL OUTPUT
Turn the ignition off.
Disconnect the TIPM C10 harness connector.
Connect the positive probe of an ammeter to battery positive and con-
nect the negative probe to the (T16) Transmission Control Output circuit
in the TIPM C10 harness connector.
Read the amperage on the ammeter.
Does the amperage read below 2.0 amps?
Ye s>>
Go To 4
No>>
Go To 3

P1736-GEAR RATIO ERROR IN 2ND PRIME
For a complete wiring diagramRefer to Section 8W.
When Monitored:
Continuously with the ignition on, engine running, with the transmissionin gear.
Set Condition:
If the ratio of the Input RPM to the Output RPM does not match the current gearratio. This DTC can take up
to five minutes of problem identification before illuminating the MIL
Possible Causes
RELATED DTC’S PRESENT
INPUT SPEED SENSOR OR WIRING
LOW FLUID LEVEL
CRACKED OR MIS-INSTALLED PRIMARY OIL FILTER OR SEAL
WORN SOLENOID SWITCH VALVE OR PLUGS
STUCK OR STICKING MAIN REGULATOR VALVE
BURNED UD OR 4C CLUTCH
CUT 4C OR UD PISTON SEAL
BROKEN 4C PISTON CASTING
BROKEN OR MISSING 4C BLEED ORIFICE
BROKEN OR MISSING UD BLEED ORIFICE
CUT 4C OR UD ACCUMULATOR PISTON SEAL
CRACKED 4C OR UD ACCUMULATOR PISTON
EXTRA CHECK BALL IN PASSAGE DOWNSTREAM OF #7 CHECK BALL POCKET
TRANSMISSION SOLENOID/TRS ASSEMBLY
BROKEN WELD - REACTION CARRIER TO REVERSE SUN GEAR
MISSING TEETH ON INPUT CLUTCH HUB TONE WHEEL
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The transmission system uses two speed sensors, one to measure input RPM and one to measure output RPM.
These inputs are essential for proper transmission operation. Therefore, the integrity of this data is verified through
the following checks:
1) When in gear, if the gear ratio does not compare to a known gear ratio, the corresponding in-gear trouble code
is set (DTCs P0731-36).
2) An excessive change in input or output speeds indicating signal intermittent which may result in the DTCs P0715
and/or P0720 to set.
3) If the common speed sensor ground circuit is lost, both sensor inputs will read the signal from the input speed
sensor at idle in neutral. Since the input speed sensor reads 60 teeth from the input clutch hub and the output
speed sensor reads 30 teeth from the park gear, the result is an apparent speed ratio of 1:2 and may cause the
DTC P1794 to set when at a stop.

Diagnostic Test
1.DETERMINING IF RELATED DTC’S ARE PRESENT
With the scan tool, check for other transmission DTCs.
Are any Transmission: solenoid, line pressure, speed sensor, or loss of primeDTCspresent?
Ye s>>
Refer to appropriate symptom in the Transmission category. Perform the test for P0944-LOSS OF
PRIME first if it is present.
No>>
Go To 2
2.CHECK DTC EVENT DATA
With the scan tool, read and record the DTC EVENT DATA.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Does the DTC EVENT DATA display information for the DTC P1736?
Ye s>>
Go To 3
No>>
Go To 6
3.CHECK RPM IN DTC EVENT DATA
Refer to the DTC EVENT DATA recorded earlier.
Does the Input RPM read zero?
Ye s>>
Check the input speed sensor and wiring. Refer to test P0715 and diagnose asif the DTC is current.
No>>
Go To 4
4.CHECK LINE PRESSURE READING
Refer to the DTC EVENT DATA recorded earlier.
Isthelinepressurereadingmorethan10 psi below the desired line pressure?
Ye s>>
Go To 5
No>>
Go To 6
5.PLUGGED TRANSMISSION OIL FILTER
Turn the ignition off to the lock position.
Remove and inspect the Transmission Oil Pan for excessive debris per the Service Information.
Remove and inspect the Primary Oil Filter per the Service Information.
NOTE: Make sure the Primary Transmission Oil Filter and/or seal is not cracked or split.
Does the Oil Pan contain excessive debris and/or is the Primary Oil Filter cracked or plugged?
Ye s>>
Repair the plugged, cracked, or split Primary Transmission Oil Filter and/or seal. If the Primary Trans-
mission Oil Filter is plugged, refer to the Service Information for the proper hydraulic clutch repair pro-
cedure.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Remove the Transmission Oil Pump per the Service Information. Check the main Regulator Valve for
sticking in its bore, scoring, and/or damage and clean and repair as necessary. If no problem is found,
replace the Transmission Solenoid/TRS Assembly.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)

6.CHECK TO SEE IF DTC P1736 IS CURRENT
With the scan tool, perform the 2nd Prime Gear Clutch Test. Follow the instructions on the scan tool.
Increase the throttle angle, TPS Degree, to 30° for no more than a few seconds.
CAUTION: Do not overheat the transmission.
NOTE: If the 4C clutch is faulty, the overrunning clutch will hold and the slip test will pass. The 2nd Prime
Gear Clutch Test will not detect a faulty 4C clutch. However, it will detectafaultyUDclutch.
Did the clutch test pass, did the Input Speed remain at zero?
Ye s>>
Go To 7
No>>
Go To 9
7.CHECK FOR INTERMITTENT OPERATION
Check the Shifter adjustment per the Service Information.
Intermittent gear ratio DTCs can be set by problems in the Input and Output Speed Sensor circuits and/or Speed
Sensor Ground circuit.
Check the Speed Sensor wiring and connectors for good connection, then performawiggletestusingtheTrans-
mission Simulator, Miller tool #8333.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 8
8.CHECK FOR SLIPPAGE
With the scan tool, erase Transmission DTCs.
Road test the vehicle.
During the road test, operate in 4th gear, and perform kickdown shifts from4th to 2nd (prime) gears.
Is there an obvious slippage noticed in 4th or 2nd prime gears, or runaway onthe 4-2 shift?
Ye s>>
Go To 11
No>>
Go To 14
9.UD CLUTCH HYDRAULIC CIRCUIT
Remove Transmission Oil Pan and check for excessive debris.
Remove the Valve Body and air check the UD clutch hydraulic circuit (in the case) per the Service Information.
NOTE: The UD clutch passage contains a small bleed orifice, a small amount of air leakage is normal.
Were there any problems found, excessive debris and/or excessive air leakage in the UD clutch hydrau-
lic circuit?
Ye s>>
Repair as necessary. Check the UD clutch piston seals and the dribbler assembly, reaction shaft sup-
port seal rings, and the flatness of the pump valve body and pump housing faces. Check main regulator
valve for sticking in the bore.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 10

P1794-SPEED SENSOR GROUND ERROR
For a complete wiring diagramRefer to Section 8W

When Monitored:
The gear ratio is monitored continuously while the Transmission is in gear.
Set Condition:
After a controller reset in neutral and a ratio of input to output, of 1 to 2. ThisDTCcantakeuptofiveminutes
of problem identification before illuminating the MIL.
Possible Causes
(T13) SPEED SENSOR GROUND CIRCUIT OPEN
(T13) SPEED SENSOR GROUND CIRCUIT SHORT TO GROUND
(T13) SPEED SENSOR GROUND CIRCUIT SHORT TO VOLTAGE
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The transmission system uses two speed sensors, one to measure input RPM and one to measure output RPM.
These inputs are essential for proper transmission operation. Therefore, the integrity of this data is verified through
the following checks:
1) When in gear, if the gear ratio does not compare to a known gear ratio, the corresponding in-gear trouble code
is set (DTCs P0731–36).
2) An excessive change in input or output speeds indicating signal intermittent which may result in the DTCs P0715
and/or P0720 to set.
3) If the common speed sensor ground circuit is lost, both sensor inputs will read the signal from the input speed
sensor at idle in neutral. Since the input speed sensor reads 60 teeth from the input clutch hub and the output
speed sensor reads 30 teeth from the park gear, the result is an apparent speed ratio of 1:2 and may cause the
DTC P1794 to set when at a stop.
Diagnostic Test
1.CHECK TO SEE IF DTC P1794 IS CURRENT
Engine Running, Shift lever in park.
With the scan tool, read the Transmission Output and Input Speed Sensor states.
Is the Output Speed Sensor reading twice the Input Speed Sensor reading?
Ye s>>
Go To 2
No>>
Go To 6
2.PCM AND WIRING
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool 8333.
With the Transmission Simulator, set the Input/Output Speed selector switch to the
3000/1000position. Turn the
Input/Output Speed switch to
ON.
Ignition on, engine not running.

With the scan tool, monitor the Input and Output Speed Sensor state.
Does the Input speed read 3000 RPM and the Output speed read 1000 RPM, within50 RPM?
Ye s>>
Go To 6
No>>
Go To 3
3.(T13) SPEED SENSOR GROUND CIRCUIT OPEN
Turn the ignition off to the lock position.
Disconnect the PCM C4 harness connector and connect Miller tool
#8815.
Disconnect the Transmission Simulator, Miller tool #8333.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller tool #8815 to per-
form diagnosis.
Measure the resistance of the (T13) Speed Sensor Ground circuit
between both Input and Output Speed Sensor harness connectors and
the appropriate terminalof Miller tool #8815 to the.
Is the resistance above 5.0 ohms on any of the above mea-
surements?
Ye s>>
Repair the (T13) Speed Sensor Ground circuit for an open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 4
4.(T13) SPEED SENSOR GROUND CIRCUIT SHORT TO GROUND
Measure the resistance between ground and the (T13) Speed Sensor
Ground circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (T13) Speed Sensor Ground circuit for a short to
ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Go To 5

5.(T13) SPEED SENSOR GROUND CIRCUIT SHORT TO VOLTAGE
Ignition on, engine not running.
With the scan tool under TIPM, actuate the Transmission.
Measure the voltage of the (T13) Speed Sensor Ground circuit.
Is the voltage above 0.5 volt?
Ye s>>
Repair the (T13) Speed Sensor Ground circuit for a short to
voltage.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Using the schematics as a guide, check the Powertrain
Control Module (PCM) terminals for corrosion, damage, or
terminal push out. Pay particular attention to all power and
ground circuits. If no problems are found, replace the PCM
per the Service Information.With the scan tool, perform
QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
6.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wires while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
Where there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

45RFE/545RFE PRE-DIAGNOSTIC TROUBLESHOOTING PROCEDURE
For a complete wiring diagramRefer to Section 8W.
1.
Perform the following before attempting any diagnostic procedures:
Check the transmission fluid level. Ifthe fluid level is low, locate and repair any leaks and fill the transmission
to the proper level. Refer to the appropriate Service Information for procedures. Many transmission symptoms
can be caused by a low fluid level.
Check the battery. To avoid false diagnosis, testing should only be performed with the battery fully charged.
With the scan tool, read Engine (PCM) DTCs. If DTCs are present, refer to theDriveability Category and per-
form to the appropriate diagnostic procedure(s) before proceeding.
With the scan tool, read Transmission (TCM) DTCs. Record all Stored, Active, and Pending DTC information.
Diagnose any Pending DTC as a matured DTC.
With the scan tool, read DTC EVENT DATA.Use this data to identify the conditions in which the DTC was set.
Performing a Battery Disconnect will clear all DTC EVENT DATA and reset alllearned Transmission values to
the default values, which may temporarily result in erratic shift schedules.
With the scan tool, perform the Shift Lever Position Test. If the test does not pass, refer to the diagnostic
procedure for P0706 Transmission Range Sensor Rationality.
For Gear Ratio Error DTCs, use the scan tool to view CVI Monitor data. Read and record the Clutch Volume
Index information.
Use the wiring diagram as a guide. Inspect the wiring and connectors related to this circuit. Repair as neces-
sary.
Refer to the When Monitored and Set Conditions for this DTC. DTCs can set at ignition on, at start up, after
driving under specific conditions and after diagnostic monitors have beenrun.
Refer to applicable Technical Service Bulletins (TSBs) for controller software update information. Some condi-
tions can be corrected by upgrading the Engine (PCM) or Transmission (TCM)controller software.
Refer to any Service Information Tune Ups or Technical Service Bulletins that apply.
Were there any repairs made that fixed the vehicle?
Ye s>>
Testing complete.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Refer to the Transmission category and perform the appropriate diagnostic procedure(s).

page page
AUTOMATIC TRANSMISSION - 45RFE/545RFE -
SERVICE INFORMATION
DESCRIPTION ............................... 844
OPERATION ................................. 845
DIAGNOSIS AND TESTING
AUTOMATIC TRANSMISSION ............... 845
PRELIMINARY ............................. 846
ROAD TESTING ........................... 846
HYDRAULIC PRESSURE TEST............. 847
AIR CHECKING TRANSMISSION CLUTCH
OPERATION............................... 850
CONVERTER HOUSING FLUID LEAK ....... 850
STANDARD PROCEDURE - ALUMINUM
THREAD REPAIR .......................... 851
REMOVAL ................................... 851
DISASSEMBLY .............................. 854
CLEANING .................................. 860
INSPECTION ................................ 861
ASSEMBLY .................................. 861
INSTALLATION .............................. 871
SCHEMATICS AND DIAGRAMS
HYDRAULIC SCHEMATICS ................. 874
SPECIFICATIONS
TRANSMISSION ........................... 896
SPECIAL TOOLS
AUTOMATIC TRANSMISSION - RFE ......... 898
RETAINER/BULKHEAD-4C
DISASSEMBLY .............................. 901
ASSEMBLY .................................. 903
SEAL-ADAPTER HOUSING
REMOVAL ................................... 906
INSTALLATION .............................. 906
SYSTEM-BRAKE TRANSMISSION SHIFT
INTERLOCK
DESCRIPTION ............................... 907
OPERATION ................................. 907
DIAGNOSIS AND TESTING - BRAKE
TRANSMISSION SHIFT INTERLOCK ......... 907
ADJUSTMENTS - BRAKE TRANSMISSION
SHIFT INTERLOCK ......................... 907
FLUID AND FILTER
DIAGNOSIS AND TESTING
EFFECTS OF INCORRECT FLUID LEVEL.... 909
CAUSES OF BURNT FLUID ................. 909
FLUID CONTAMINATION ................... 909
STANDARD PROCEDURE
FLUID LEVEL CHECK . ..................... 909
FLUID AND FILTER REPLACEMENT ......... 911
TRANSMISSION FILL ...................... 912CABLE-GEARSHIFT
DIAGNOSIS AND TESTING - GEARSHIFT
CABLE .................................... 913
REMOVAL ................................... 913
INSTALLATION .............................. 914
ADJUSTMENTS - GEARSHIFT CABLE ......... 915
CLUTCHES-HOLDING
DESCRIPTION ............................... 916
OPERATION ................................. 917
ASSEMBLY-INPUT CLUTCH
DESCRIPTION ............................... 918
OPERATION ................................. 920
DISASSEMBLY .............................. 920
ASSEMBLY .................................. 925
SENSOR-INPUT SPEED
DESCRIPTION ............................... 932
OPERATION ................................. 932
REMOVAL ................................... 932
INSTALLATION .............................. 933
SENSOR-LINE PRESSURE
DESCRIPTION ............................... 934
OPERATION ................................. 934
REMOVAL ................................... 934
INSTALLATION .............................. 935
CLUTCH-LOW/REVERSE
DISASSEMBLY .............................. 936
CLEANING .................................. 937
INSPECTION . . .............................. 937
ASSEMBLY .................................. 938
PUMP-OIL
DESCRIPTION ............................... 940
OPERATION ................................. 942
STANDARD PROCEDURE - OIL PUMP
VOLUME CHECK .......................... 942
DISASSEMBLY .............................. 943
CLEANING .................................. 945
INSPECTION . . .............................. 946
ASSEMBLY .................................. 946
SEAL-OIL PUMP FRONT
REMOVAL ................................... 950
INSTALLATION .............................. 950
SENSOR-OUTPUT SPEED
DESCRIPTION ............................... 951
OPERATION ................................. 951
REMOVAL ................................... 951
INSTALLATION .............................. 952
SWITCH-TOW/HAUL OVERDRIVE
DESCRIPTION ............................... 953
OPERATION ................................. 953
REMOVAL ................................... 953