Fuel injectors DODGE RAM SRT-10 2006 Service Repair Manual

When Monitored:
With the ignition on. Battery voltage greater than 10 volts.
Set Condition:
A shorted condition is detected in the ASD control circuit. One Trip Fault.Three good trips to turn off the MIL.
Possible Causes
(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND
FUEL INJECTOR
IGNITION COIL
PCM
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ASD OPERATION
Ignition on, engine not running.
With a scan tool under the ECM Actuators, actuate the ASD Circuit.
Are the Injectors actuating?
Ye s>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.ASD OPERATION FROM THE ECM
Turn the ignition off.
Disconnect the C2 TIPM harness connector.
Ignition on, engine not running.
Using the scan tool under the ECM Actuators, actuate the ASD Circuit.
With a 12-volt test light connected to ground, probe the (K51) ASD Con-
trol circuit in the TIPM C2 harness connector.
Does the test light illuminate brightly and flash on an off?
Ye s>>
Go To 3
No>>
Perform the Diagnostic Procedure for P0685-ASD CON-
TROL CIRCUIT. (Refer to 9 - ENGINE - DIAGNOSIS AND
TESTING)

3.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND
Turn the ignition off
Disconnect the C10 TIPM harness connector.
Measure resistance between ground and (K342) ASD Control Output
circuit at the C10 TIPM harness connector.
Istheresistancebelow100ohms?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND AT THE FUEL INJECTORS
While checking for a short to ground at C10 TIPM harness connector,
disconnect the Fuel Injector harness connectors one at a time.
Does the resistance change to above 100 ohms when any of
the Fuel Injector harness connectors are disconnected?
Ye s>>
Replace the Fuel Injector that causes the resistance to
increase above 100 ohms when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND AT THE IGNITION COILS
While checking for a short to ground at C10 TIPM harness connector,
disconnect the Ignition Coil harness connectors one at a time.
Does the resistance change to above 100 ohms when any of
the Ignition Coil harness connectors are disconnected?
Ye s>>
Replace the Coil that causes the resistance to increase
above 100 ohms when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

3.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO VOLTAGE
Turn the ignition off
Disconnect the C10 TIPM harness connector.
Measure the voltage on the (K342) ASD Control Output circuit at the
C10 TIPM harness connector.
Is the voltage above 10 volts?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO VOLTAGE AT THE FUEL INJECTORS
While checking for a short to voltage at C10 TIPM harness connector,
disconnect the Fuel Injector harness connectors one at a time.
Does the voltage change to below 10 volts when any of the
Fuel Injector harness connectors are disconnected?
Ye s>>
Replace the Fuel Injector that causes the voltage to
decrease below 10 volts when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO VOLTAGE AT THE IGNITION COILS
While checking for a short to voltage at C10 TIPM harness connector,
disconnect the Ignition Coil harness connectors one at a time.
Does the voltage change to below 10 volts when any of the
Ignition Coil harness connectors are disconnected?
Ye s>>
Replace the Coil that causes the voltage to decrease below
10 volts when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

3.(K342) ASD CONTROL OUTPUT CIRCUIT
Turn the ignition off
Connect the C2 TIPM harness connector.
Ignition on, engine not running.
Back probe the C10 TIPM harness connector at the (K342) ASD Control Output circuit terminal and measure the
voltage on the (K342) ASD Control Output circuit.
Is the voltage above 10 volts?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT OPEN TO THE FUEL INJECTORS
Measure the resistance of the (K342) ASD Control Output circuit from
the C10 TIPM harness connector to the each Fuel Injector.
Is the resistance above 5.0 ohms at any of the Fuel Injector
harness connectors?
Ye s>>
Repair the open in the (K342) ASD Control Output circuit to
the appropriate Fuel Injector.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT OPEN TO THE IGNITION COILS
Measure the resistance of the (K342) ASD Control Output circuit from
the C10 TIPM harness connector to the each Ignition Coil.
Is the resistance above 5.0 ohms at any of the Ignition Coil
harness connectors?
Ye s>>
Repair the open in the (K342) ASD Control Output circuit to
the appropriate Ignition Coil.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

3.(K342) ASD CONTROL OUTPUT CIRCUIT
Turn the ignition off
Connect the C2 TIPM harness connector.
Ignition on, engine not running.
Back probe the C10 TIPM harness connector at the (K342) ASD Control Output circuit terminal and measure the
voltage on the (K342) ASD Control Output circuit.
Is the voltage above 10 volts?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT VOLTAGE DROP TO THE FUEL INJECTORS
Turn the ignition off.
With a voltmeter, use Negative lead of the voltmeter along with terminal probe tool #6801, backprobe the (K342)
ASD Control Output circuit at a Fuel Injector harness connector.
With the Positive lead of the voltmeter along with terminal probe tool #6801, back probe the (K342) ASD Control
Output circuit at the C10 TIPM harness connector.
Start the engine and allow it to idle.
WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands
near the pulleys, belts, or fan. Do notwear loose clothing. Failure to follow these instructions can result in
personal injury or death.
Measure the voltage of the (K342) ASD Control Output circuit.
NOTE: Perform the test at every fuel injector.
Is the voltage above 0.001 of a volt (1.0mV) for any of the Fuel Injector ASD Control Output circuits?
Ye s>>
Repair the excessive resistance in the (K342) ASD Control Output circuit to the appropriate Fuel Injec-
tor.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT VOLTAGE DRIP TO THE IGNITION COILS
Turn the Ignition off.
With a voltmeter, use Negative lead of the voltmeter along with terminal probe tool #6801, backprobe the (K342)
ASD Control Output circuit at a Ignition Coil harness connector.
With the Positive lead of the voltmeter along with terminal probe tool #6801, back probe the (K342) ASD Control
Output circuit at the C10 TIPM harness connector.
Start the engine and allow it to idle.
WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands
near the pulleys, belts, or fan. Do notwear loose clothing. Failure to follow these instructions can result in
personal injury or death.
Measure the voltage of the (K342) ASD Control Output circuit.
NOTE: Perform the test at every Ignition Coil.
Is the voltage above 0.001 of a volt (1.0mV) for any of the Ignition Coil ASD Control Output circuits?
Ye s>>
Repair the excessive resistance in the (K342) ASD Control Output circuit to the appropriate Ignition Coil.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

NOTE: The pressure should not fall below 241 KPa (35 psi)
Does the fuel pressure drop?
Ye s>>
Replace the leaking fuel injectors.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Check the fuel for contaminants.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

3.SECONDARY INDICATORS PRESENT
Ignition on, engine not running.
With the scan tool, under DTCs & Related Functions, read the Secondary Indicators while cranking the engine.
Are there any Secondary Indicators present while cranking the engine?
Ye s>>
Refer to the Engine Electrical Diagnostics group and perform the tests related to the secondary indicator
that is reported by the scan tool.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 4
4.ENGINE MECHANICAL
Check for any of the following conditions/mechanical problems.
ENGINE VALVE TIMING - must be within specifications, check for broken timing components
ENGINE COMPRESSION - must be within specifications
ENGINE EXHAUST SYSTEM - must be free of any restrictions or leaks.
Are there any engine mechanical problems?
Ye s>>
Repair as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD RELAY OUTPUT CIRCUIT OPEN
Turn the ignition off.
Remove the ASD relay from the IPM.
Disconnect the C3 PCM harness connector.
Verify the ASD Relay is getting voltageontheFusedB+circuitsbefore
continuing.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller Special Tool #8815
to perform diagnosis.
Measure the resistance of the ASD Relay Output circuit from the ASD
Relay connector to the appropriate terminals of special tool #8815, Igni-
tion coil, and the fuel injectors.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 6
No>>
Repair the open in the (K342)ASD Relay Output circuits.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)

*FUEL PRESSURE LEAK DOWN
For a complete wiring diagramRefer to Section 8W.
Possible Causes
FUEL PUMP MODULE
FUEL INJECTOR(S)
Diagnostic Test
1.FUEL PUMP MODULE
NOTE: Before continuing visually and physically inspect the fuel delivery system for external leaks or dam-
age. Repair / replace as necessary.
Turn the ignition off.
WARNING: The fuel system is under a constant pressure (even with the engineoff). Before testing or ser-
vicing any fuel system hose, fitting or line, the fuel system pressure mustbe released. Failure to follow
these instructions can result in personal injury or death.
Install special tool #6539 (5/16
) or #6631 (3/8) fuel line adapter.
Install the fuel pressure gauge.
Start the engine and allow the fuel system to reach maximum pressure.
Turn the ignition off.
NOTE: Fuel specification is 407 KPa +/- 34 KPa (59 psi +/- 5 psi).
Using special tool #C4390, Hose Clamp Pliers, pinch the rubber fuel line between the fuel pressure gauge and the
engine.
Monitor the fuel pressure gauge for a minimum of 5 minutes.
NOTE: The pressure should not fall below 241 KPa (35 psi)
Does the fuel pressure drop?
Ye s>>
Replace Fuel Pump Module.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.FUEL INJECTOR(S)
WARNING: The fuel system is under a constant pressure (even with the engineoff). Before testing or ser-
vicing any fuel system hose, fitting or line, the fuel system pressure mustbe released. Failure to follow
these instructions can result in personal injury or death.
Remove special tool #C4390.
Start the engine and allow the fuel system to reach maximum pressure.
Turn the ignition off.
NOTE: NOTE: Fuel specification is 407 KPa +/- 34 KPa (59 psi +/- 5 psi).
Move special tool #C4390, Hose Clamp Pliers, from between the fuel pressure gauge and the engine to between
the fuel pressure gauge and fuel pump module.
Monitor the fuel pressure gauge for a minimum of 5 minutes.
NOTE: The pressure should not fall below 241 KPa (35 psi)
Does the fuel pressure drop?
Ye s>>
Replace the leaking fuel injectors.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

P0148-HIGH PRESSURE COMMON RAIL (HPCR) CHECKSUM
For a complete wiring diagramRefer to Section 8W.
When Monitored:
While the engine is running.
Set Condition:
A deviation between the fuel pressure set point and the actual fuel pressure.
Possible Causes
OTHERS DTC’S PRESENT
FUEL LEAKS
FUEL CONTROL ACTUATOR
FUEL PRESSURE SENSOR
CASCADE OVERFLOW VALVE
CHECK VALVE DAMAGED OR BLOCKED
FUEL RETURN LINES OBSTRUCTION, DAMAGE, OR DEBRIS
LIFT PUMP FLOW
AIRINFUELSYSTEM
LEAKING FUEL INJECTORS OR HIGH PRESSURE CONNECTORS
PRESSURE LIMITING VALVE
HIGH PRESSURE FUEL PUMP
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.OTHERS DTC’S PRESENT
With the scan tool, read DTCs.
Are any other DTC’s present?
Ye s>>
Repair other DTC’s first.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL).
No>>
Go To 2
2.FUEL LEAKS
Ensure that the fuel level is above 15% using the scan tool.
Visually inspect the low and high pressure side of the fuel system for fuel leaks or damaged components.
Do you have any fuel leaks or damaged components?
Ye s>>
Repair the fuel leak.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 3

8.FUEL RETURN LINE OBSTRUCTION, DAMAGED OR DEBRIS
Check the fuel return lines for signs of obstruction, damage, or debris.
Are the fuel drain lines damaged or blocked?
Ye s>>
Repair cause of high fuel drain line restriction.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 9
9.LIFT PUMP FLOW
Perform the no trouble code*LIFT PUMP FLOW TEST. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)
Did the Lift pump pass the test?
Ye s>>
Go To 10
No>>
Replace the Lift Pump.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
10.PRESSURE LIMITING VALVE
Perform the no trouble code test*PRESSURE LIMITING VALVE ON THE FUEL RAIL FOR INTERNAL LEAKS.
Did the pressure limiting valve pass the test procedure?
Ye s>>
Go To 11
No>>
Replace the Pressure Limiting Valve.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
11 .LEAKING FUEL INJECTORS OR HIGH PRESSURE CONNECTORS
Perform the no trouble test*INJECTOR RETURN FLOW TEST. (Refer to 9 - ENGINE - DIAGNOSIS AND TEST-
ING)
Are any Injectors leaking or high pressure connectors leaking?
Ye s>>
Replace or repair the leaking fuel injectors or high pressure connectors.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
No>>
Go To 12
12.HIGH PRESSURE FUEL PUMP
Perform the no trouble code test*HIGH PRESSURE FUEL PUMP PERFORMANCE TEST. (Refer to 9 - ENGINE
- DIAGNOSIS AND TESTING)
Did the fuel pump pass the high pressure fuel pump performance test?
Ye s>>
Refer to the INTERMITTENT CONDITION Symptom (Diagnostic Procedure). (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
No>>
Replace the High pressure fuel pump.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)